Wet gas compressor and method
09890787 ยท 2018-02-13
Assignee
Inventors
- Matteo Bertoneri (Castelnuovo Magra, IT)
- Massimo Camatti (Serravalle Pistoiese, IT)
- Manuele Bigi (Calenzano, IT)
- Luigi Podesta (Florence, IT)
Cpc classification
F05D2240/304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2210/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/286
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/289
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A centrifugal compressor for processing a wet gas. The centrifugal compressor includes: a casing; and least one compressor stage comprising at least one impeller rotatingly arranged in the casing and provided with an impeller hub and a plurality of impeller blades, each impeller blade having a suction side and a pressure side. The at least one compressor stage comprises at least one droplet breaking arrangement configured for promoting breakup of liquid droplets flowing through the compressor stage.
Claims
1. A centrifugal compressor for processing a wet gas comprising a liquid phase and a gaseous phase, the centrifugal compressor comprising: a casing; at least one compressor stage comprising at least one impeller rotatingly arranged in the casing and provided with an impeller hub and a plurality of impeller blades, each impeller blade having a suction side and a pressure side; wherein the at least one compressor stage comprises at least one droplet breaking arrangement configured for promoting breakup of liquid droplets flowing through the compressor stage, the least one droplet breaking arrangement comprises droplet diverters arranged on the pressure side of the impeller blades, the droplet diverters imparting to liquid droplets moving along the pressure side of the impeller blades a speed component directed transversely to a main flow speed direction of the wet gas flow across the impeller, and the impeller hub comprises a plurality of grooves disposed thereon between consecutive impeller blades, the grooves being configured to direct the liquid droplets towards the pressure side of each respective impeller blade.
2. The centrifugal compressor according to claim 1, wherein the at least one droplet breaking arrangement is configured to alter a speed of the liquid phase with respect to a speed of the gaseous phase in the wet gas flowing through the at least one compressor stage.
3. The centrifugal compressor according to claim 1, wherein the at least one droplet breaking arrangement is configured to modify the speed direction of the liquid phase with respect to the speed direction of the gaseous phase.
4. The centrifugal compressor according to claim 1, wherein the droplet diverters are arranged at least along a radial extension of the impeller blades, between an impeller inlet and an impeller outlet.
5. The centrifugal compressor according to claim 1, wherein the droplet diverters are arranged at least at an impeller-outlet end of the impeller blades.
6. The centrifugal compressor according to claim 1, wherein the at least one droplet breaking arrangement comprises a variable impeller outer diameter.
7. The centrifugal compressor according to claim 6, wherein each impeller blade has a root portion, a tip portion and a trailing edge at an outlet of the impeller, the trailing edge being inclined radially inwardly from the tip portion to the root portion.
8. The centrifugal compressor according to claim 6, wherein: the impeller comprises an impeller shroud; the impeller shroud has a diameter larger than a diameter of the impeller hub; and the impeller blades have a trailing edge extending from an outer shroud edge to an outer hub edge, the trailing edge of the impeller blades being inclined towards an impeller axis from the impeller shroud to the impeller hub.
9. The centrifugal compressor according to claim 1, further comprising a plurality of compressor stages, each compressor stage comprising a respective impeller, wherein the at least one compressor stage is comprised of the droplet breaking arrangement is the most upstream one of the plurality of compressor stages.
10. The centrifugal compressor according to claim 9, wherein the impeller of the most upstream compressor stage has a diameter larger than the subsequent compressor stages.
11. The centrifugal compressor according to claim 1, further comprising a plurality of stator axial blades and a plurality of rotor axial blades arranged at an inlet of the impeller of the at least one compressor stage.
12. The centrifugal compressor according to claim 11, wherein the stator axial blades are arranged downstream of the rotor axial blades with respect to a direction of flow of the wet gas.
13. The centrifugal compressor according to claim 1, wherein upstream of the at least one compressor stage a vaned swirled inlet plenum is arranged.
14. The centrifugal compressor according to claim 1, wherein at the inlet of the at least one compressor stage a wet-gas flow swirling arrangement is provided, configured to generate a swirl in the wet-gas flow at an inlet of the compressor stage.
15. The centrifugal compressor according to claim 14, wherein the wet-gas flow swirling arrangement comprises a tangential wet-gas flow inlet.
16. The centrifugal compressor according to claim 1, further comprising a speed control system configured to control a rotation speed of the centrifugal compressor as a function of an amount of the liquid phase in a wet-gas flow delivered through the centrifugal compressor.
17. The centrifugal compressor according to claim 16, wherein the speed control system comprises a two-phase flow meter, configured for detecting the amount of liquid phase in a wet-gas flow delivered to the centrifugal compressor, and a controller configured for controlling the rotation speed of the centrifugal compressor based on the detected amount of liquid phase in the wet-gas flow.
18. The centrifugal compressor according to claim 17, wherein the controller is arranged for controlling the speed of a variable-speed electric motor driving the centrifugal compressor.
19. The centrifugal compressor according to claim 16, wherein the speed control system comprise a device for detecting a parameter which is a function of a torque applied to a compressor shaft, and a controller configured for controlling the rotation speed of the centrifugal compressor based on the parameter.
20. The centrifugal compressor according to claim 1, wherein the impeller blades have a trailing edge forming a first discharge angle on the pressure side of the blade and a second discharge angle on the suction side of the blade, the first discharge angle and the second discharge angle being different from one another.
21. A method of operating a centrifugal compressor for processing a wet gas, the method comprising: processing a wet-gas flow containing a liquid phase and a gaseous phase in at least one compressor stage comprising an impeller rotatingly arranged in a compressor casing, the impeller comprising an impeller hub and a plurality of impeller blades, each impeller blade comprising a suction side and a pressure side; directing liquid phase droplets towards the pressure side of each respective impeller blade by a plurality of grooves disposed on the impeller hub and between consecutive impeller blades; and breaking the liquid phase droplets flowing through the impeller by imparting to the liquid phase droplets moving along the pressure side of the impeller blades a speed component directed transversely to a main flow speed direction of the wet-gas flow across the impeller.
22. The method according to claim 21, further comprising altering a speed of the liquid phase with respect to a speed of the gaseous phase in the wet-gas flow being processed in the compressor stage.
23. The method of claim 21, further comprising modifying the speed direction of the liquid phase with respect to the speed direction of the gaseous phase.
24. The method of claim 21, further comprising generating a swirl in the wet-gas flow at an inlet of the impeller.
25. The method of claim 21, further comprising breaking up liquid droplets at an inlet of the impeller.
26. The method of claim 21, further comprising providing a vaned swirled inlet plenum at an inlet of the at least one compressor stage and generate a vorticity in the wet-gas flow processed in the compressor stage.
27. The method of claim 21, further comprising modulating a rotation speed of the compressor as a function of the amount of liquid phase in the wet-gas flow, reducing the rotation speed when the amount of liquid phase increases.
28. A centrifugal compressor for processing a wet gas comprising a liquid phase and a gaseous phase, the centrifugal compressor comprising: a casing; at least one compressor stage comprising at least one impeller rotatingly arranged in the casing and provided with an impeller hub and a plurality of impeller blades, each impeller blade having a suction side and a pressure side; wherein the at least one compressor stage comprises at least one droplet breaking arrangement configured for promoting breakup of liquid droplets flowing through the compressor stage, and the droplet breaking arrangement comprises a plurality of intermediate auxiliary blades, positioned between consecutive impeller blades, the intermediate auxiliary blades extending between an impeller inlet and a position between the impeller inlet and an impeller outlet, the intermediate auxiliary blades being shorter than the impeller blades.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(18) The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims.
(19) Reference throughout the specification to one embodiment or an embodiment or some embodiments means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase in one embodiment or in an embodiment or in some embodiments in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
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(21) The wet-gas flow entering the impeller inlet 111 contains droplets D as diagrammatically shown in
(22) The speed difference between the two phases is used to provoke or promote break-up of the liquid droplets and reduce the volume of each droplet, so that their potential erosion effect on the components of the compressor is substantially reduced.
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(24) The second break up mechanism is indicated as stripping break up. The gaseous flow impacts the larger droplet D and flows there through stripping smaller droplets d out of the larger droplet D.
(25) The third breaking up mechanism, indicated as catastrophic break up. The gaseous flow impacts a larger droplet D and causes the latter to blow up into a plurality of smaller droplets d.
(26) According to some embodiments, at least the first impeller, i.e. the impeller of the first compressor stage (or the sole impeller, in case of one-stage compressor), is designed such as to improve or increase the droplet break up in the impeller, so that the dimension of the droplets flowing through the compressor is sufficiently small to avoid or limit erosive phenomena of the mechanical components of the compressor. In order to increase the droplet break up effect, measures are taken to modify or alter the speed of the liquid phase. It shall be understood that more than one impeller of the same multistage compressor can be designed to increase the droplet break up.
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(29) In
(30) The speed of the wet gas is not the same in the entire cross-section of a vane defined between two subsequent impeller blades 109. The gaseous phase has a higher speed and the liquid phase as a lower speed. In actual fact the flow speed is variable along the height of the vane and along the width of said vane, as indicated by the speed vectors schematically represented in
(31) The speed difference between the liquid phase and the gaseous phase is exploited to promote droplet break up. In order to have a sufficient break up effect on the droplets present in the wet-gas flow, a droplet breaking arrangement is provided in at least the first impeller of the centrifugal compressor. The droplet breaking arrangement can have different configurations and be based on different phenomena. Some possible droplet breaking arrangements will be disclosed here below. Each arrangement described and illustrated in the drawings adopts one out of several possible features and measures to promote droplet break up. As will become apparent from the following description and as those skilled in the art of compressor designing will understand, two or more of the simple droplet breaking arrangements disclosed herein can be combined to form a more complex and possibly more efficient droplet breaking arrangement.
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(33) A different embodiment of a droplet breaking engagement is shown in
(34) When the droplets moving along the pressure side 100P of the impeller blade 109 impact against a droplet diverter 120, they are diverted from the pressure side 109P towards the center of the respective vane of the impeller 100. The speed module and speed direction of the droplets is modified. The droplets are caused to move transversely to the speed direction of the gaseous phase in the vane between the two consecutive impeller blades 109. The speed difference (module and direction) between the gaseous phase and the liquid phase causes droplet break up.
(35) A further embodiment of a droplet breaking arrangement is schematically shown in
(36) The speed of the working medium flowing through the impeller 100 is determined by the speed of the impeller. The larger the impeller radius, the larger the discharge speed of the working medium. Since in the embodiment of
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(38) It shall be understood that the four embodiments of droplet breaking arrangements described in connection with
(39) In order to increase the efficiency of the droplet breaking arrangement illustrated in
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(41) Use of a larger first compressor stage can be combined with one or more of the droplet breaking arrangements disclosed above.
(42) In order to prevent the formation of a liquid layer at the inlet of the first compressor stage, according to possible embodiments an axial blade arrangement can be provided at the inlet of the first compressor stage. Such an embodiment is schematically shown in
(43) According to a further embodiment of the subject matter disclosed herein, the erosion of the impeller eye in the first compressor stage due to the presence of liquid droplets in the working fluid can be reduced by acting upon the wet gas speed at the inlet of the first impeller.
(44) By introducing a swirl effect in the wet gas entering the impeller, the relative speed between the wet gas and the impeller will be reduced. This is shown schematically in
(45) This swirl effect can be introduced by using a tangential inlet as schematically illustrated in
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(47) The erosion effect of the liquid phase contained in the wet gas increases with increasing compressor speed, i.e. the higher the compressor rotational speed, the higher is the risk of erosive damages caused by liquid droplets in the working fluid.
(48) According to further embodiment, in order to reduce the erosion effect of possible liquid droplets present in the wet-gas flow, the speed of the compressor is controlled such that the rotational speed of the impellers is reduced when the amount of liquid phase in the wet-gas flow increases.
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(52) The system shown in
(53) The control can be continuums as shown in
(54) In further embodiments (not shown) different parameters can be used to control the rotational speed of the compressor as a direct or indirect function of the amount of liquid phase in the wet-gas flow. For example the current absorbed by the electric motor 201 can be used as a parameter, which is proportional to the torque required to drive the compressor into rotation, said torque being in turn proportional to the amount of liquid phase in the wet gas flow.
(55) In general terms, the speed of the compressor is controlled so as to decrease the speed if an increasing amount of liquid in the two-phase flow is detected. In some embodiments, a threshold can be provided, representing a limit amount of liquid in the wet gas processed by the compressor. If the threshold is not exceeded, the compressor will be driven at a standard speed. If the amount of liquid (directly or indirectly measured) exceeds the threshold, the speed can be modulated, i.e. decreased gradually, as a function of the detected parameter linked to the amount of liquid in the working fluid.
(56) While the disclosed embodiments of the subject matter described herein have been shown in the drawings and fully described above with particularity and detail in connection with several exemplary embodiments, it will be apparent to those of ordinary skill in the art that many modifications, changes, and omissions are possible without materially departing from the novel teachings, the principles and concepts set forth herein, and advantages of the subject matter recited in the appended claims. Hence, the proper scope of the disclosed innovations should be determined only by the broadest interpretation of the appended claims so as to encompass all such modifications, changes, and omissions. In addition, the order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments.