Erection system
09890545 ยท 2018-02-13
Inventors
Cpc classification
B66C1/62
PERFORMING OPERATIONS; TRANSPORTING
E04B1/18
FIXED CONSTRUCTIONS
E04C5/0604
FIXED CONSTRUCTIONS
E04C5/16
FIXED CONSTRUCTIONS
E04G21/142
FIXED CONSTRUCTIONS
E04C5/0618
FIXED CONSTRUCTIONS
International classification
B66C1/62
PERFORMING OPERATIONS; TRANSPORTING
E04C5/16
FIXED CONSTRUCTIONS
E04B1/18
FIXED CONSTRUCTIONS
Abstract
An erection system for one or more elongated elements, such as structural columns, pre-fabricated reinforcing cages or tower-like structures includes one or more longitudinal lifting bars running parallel with the elongated element's longitudinal direction. The lifting bars are installed within or onto the elongated element through apertures in the element's upper and lower support pieces. A rigging system supports the upper portion of the lifting bar. The lifting bar's lower portion includes external threading to receive an internally threaded load bearing nut. The load bearing nut supports the elongated element's weight onto the lifting bar's lower portion. The upper and lower support pieces stabilize the elongated element with lateral restraint. Removing the load bearing nut and raising the lifting bar up through the support piece's apertures extracts the lifting bar from the elongated element. Adjustable spreader bars separate multiple lifting bars to minimize lateral and bending stresses in the lifting bar.
Claims
1. An erection system comprising: a prefabricated element adapted for vertical installation in said erection system; said element having upper and lower spaced support pieces; at least one lifting bar extending through said element and said upper and lower support pieces, and having a lifting collar at an upper end thereof; said at least one lifting bar providing lateral restraint to said element from respective support pieces bearing laterally against said at least one lifting bar at respective apertures therein for insertion of said at least one lifting bar; an internally threaded piece below said lower support piece releasably connected to said at least one lifting bar bearing against said lower support piece for supporting the weight of said element while ensuring lateral restraint for stability and positioning of a lower portion of said element; a stop piece on said at least one lifting bar in engagement with said upper support piece for preventing undesired movement of the said at least one lifting bar toward the lower support piece while allowing free movement of the said at least one lifting bar in a longitudinal direction during extraction of said at least one lifting bar after releasing of said internally threaded piece for withdrawal of said at least one lifting bar from said element after installation thereof; and, at least one lifting line extending outwardly from a rigging having a distal end attached to said lifting collar of said at least one lifting bar for raising and lowering thereof.
2. The erection system as in claim 1 wherein said at least one lifting bar comprises a plurality of spaced apart lifting bars.
3. The erection system as in claim 2 further comprising said erection system having a spreader to resist horizontal reaction to said plurality of spaced apart lifting bars, whereby said spreader thereby minimizes lateral and bending stress in said plurality of lifting bars and maintains lateral separation between said top ends of said plurality of lifting bars, during installation and extraction of said plurality of lifting bars.
4. The erection system of claim 1 in which said prefabricated element is selected from the group consisting of a reinforcement cage, steel column, precast concrete column, lattice work and tower section.
5. The erection system of claim 4 in which said prefabricated element is a reinforcement cage comprising: a plurality of extending, spaced and parallel reinforcing bars; each of said support pieces comprising a framework of vertically oriented plates with sleeves mounted thereon to accommodate said reinforcing bars passing therethrough; and separate spaced sleeves or apertures for accommodating said at least one lifting bar.
6. The erection system of claim 4 in which said prefabricated element is a reinforcement cage comprising: a plurality of extending, spaced and parallel reinforcing bars; each of said support pieces comprising a template with openings to accommodate said reinforcing bars; and openings to accommodate said at least one lifting bar.
7. The erection system as in claim 6 wherein said openings further comprise bushings to accommodate said at least one lifting bar.
8. The erection system of claim 1 in which said said internally threaded piece comprises a removable loadbearing nut threaded onto said at least one lifting bar at an underside of the lower support piece to facilitate installation and removal, and also to permit vertical adjustment of the elevation of a support point of the said at least one lifting bar against the lower support piece.
9. The erection system of claim 8 in which each said support piece is selected from the group consisting of a frame, bracket, and templates.
10. An erection system comprising: a elongated steel or precast fabricated column adapted for vertical installation in said erection system; said column having at least two, spaced outer surfaces; upper and lower spaced support pieces mounted on said spaced outer surfaces; a plurality of spaced apart lifting bars extending through said support pieces, respectively; said plurality of lifting bars providing lateral restraint to said element from respective support pieces bearing laterally against said plurality of lifting bars at respective apertures therein for insertion of said lifting bars; an internally threaded piece in said lower support pieces for attachment to said lifting bars for supporting the weight of said column while insuring lateral restraint of a lower portion of said column for stability during positioning of said column; and a stop piece on each said lifting bar in engagement with said upper support piece, for preventing undesired movement of the lifting bar toward the lower support piece while allowing free movement of the lifting bar in a longitudinal direction during extraction of said lifting bar, after releasing of said internally threaded piece and to ensure lateral stability of an upper portion of said column; a plurality of lifting lines extending outwardly from a rigging having distal ends attached to a top end of said lifting bars for raising and lowering thereof.
11. The erection system as in claim 10 wherein a spreader is provided to resist horizontal reaction to said plurality of spaced apart lifting bars, whereby said spreader thereby minimizes lateral and bending stress in said spaced apart lifting bars and maintains lateral separation between said top ends of said lifting bars during installation and extraction of said lifting bars.
12. The erection system of claim 10 in which said internally threaded piece comprises a removable loadbearing nut threaded onto each of said lifting bars at an underside of a lower support piece bracket mounted on each of said outer surfaces of said column to facilitate installation and removal, and also to permit vertical adjustment of the elevation of a support point of each said lifting bar against the lower support piece bracket.
13. The erection system of claim 12 in which each said bracket has mounted thereon a sleeve enclosing said lifting bar for engaging said loadbearing nut.
14. The erection system of claim 13 in which each bracket has a flat portion mounted on said outer surface and extending past outer edges of said column, and a sleeve mounted on each of two distal ends of said bracket, whereby a total of four lifting bars are accommodated.
15. A method of assembling and installing a prefabricated construction comprising the steps of: providing a prefabricated element adapted for vertical installation in an erection system; providing said element with upper and lower spaced support pieces; inserting at least one lifting bar through said element; said at least one lifting bar providing lateral restraint to said element from respective support pieces bearing laterally against said at least one lifting bar at respective apertures therein for insertion of said at least one lifting bar; releasably mounting on a lower end of said at least one lifting bar internally threaded piece bearing against said lower support piece for supporting the weight of said element while insuring lateral restraint for stability and positioning of a lower portion of said element; providing a stop piece on said at least one said lifting bar for engagement with said upper support piece for preventing undesired movement of the said at least one lifting bar toward the lower support piece while allowing free movement of the said at least one lifting bar in a longitudinal direction during extraction of said at least one lifting bar after releasing of said internally threaded piece and to ensure lateral stability of an upper portion of said element; providing at least one lifting line extending outwardly from a rigging having a distal end attached to a top end of said at least one lifting bar for raising and lowering thereof.
16. The method of assembling a prefabricated construction as in claim 15 wherein said at least one lifting bar is a plurality of lifting bars.
17. The method of assembling a prefabricated construction as in claim 16 further comprising the step of providing a spreader to resist horizontal reaction to said lifting bars thereby minimizing lateral and bending stress in said lifting bars and to maintain lateral separation between said top ends of said lifting bars during installation and extraction of said lifting bars.
18. The method of claim 15 in which said prefabricated element is selected from the group consisting of a reinforcement cage, steel column, precast concrete column, lattice work and tower section.
19. The method of claim 18 in which said attachment comprises a removable loadbearing nut threaded onto said at least one lifting bar at an underside of the lower support piece to facilitate installation and removal, and also to permit vertical adjustment of the elevation of a support point of the said at least one lifting bar against the lower support piece.
20. The method of claim 19 in which each said support piece is selected from the group consisting of a frame, bracket, and templates.
21. The method of claim 18 in which said prefabricated element is a reinforcement cage comprising: a plurality of extending, spaced and parallel reinforcing bars; each of said support pieces comprising a framework of vertically oriented plates with sleeves mounted thereon to accommodate said reinforcing bars passing therethrough; and separate spaced sleeves or apertures for accommodating said at least one lifting bar.
22. The method of claim 18 in which said prefabricated element is a reinforcement cage comprising: a plurality of extending, spaced and parallel reinforcing bars; each of said support pieces comprising a template with openings to accommodate said reinforcing bars; and openings to accommodate said at least one lifting bar.
23. The method as in claim 22 wherein said openings further comprise bushings to accommodate said at least one lifting bar.
24. A method of assembling a prefabricated construction comprising the steps of: providing an elongated steel or precast fabricated column adapted for vertical installation in an erection system; said column having at least two, spaced outer surfaces; mounting upper and lower spaced support pieces on said spaced outer surfaces; extending a plurality of spaced apart lifting bars through said support pieces, respectively; said plurality of lifting bars providing lateral restraint to said element from respective support pieces bearing laterally against said plurality of lifting bars at respective apertures therein for insertion of said lifting bars; providing an internally threaded piece in said lower support pieces for attachment to said lifting bars for supporting the weight of said column while insuring lateral restraint of a lower portion of said column for stability during positioning of said column; and providing a stop piece on each of said lifting bars for engagement with said upper support piece for preventing undesired movement of the lifting bar toward the lower support piece while allowing free movement of the lifting bar in a longitudinal direction during extraction of said lifting bar after releasing of said internally threaded piece and to ensure lateral stability of an upper portion of said column; and, using a plurality of lifting lines extending outwardly from a rigging having distal ends attached to a top end of said lifting bars for raising and lowering thereof.
25. The method of assembling of claim 24 a prefabricated construction further comprising the step of providing a spreader to resist horizontal reaction to said plurality of space apart lifting bars, whereby said spreader minimizes lateral and bending stress in said lifting bars and to maintain lateral separation between said top ends of said lifting bars during installation and extraction of said lifting bars.
26. The erection system of claim 25 in which said internally threaded piece comprises a removable loadbearing nut threaded onto each of said lifting bars at an underside of a lower support piece bracket mounted on each of said outer surfaces of said column to facilitate installation and removal, and also to permit vertical adjustment of the elevation of a support point of each said lifting bar against the lower support piece bracket.
27. The method of claim 26 in which each said bracket has mounted thereon a sleeve enclosing said lifting bar for engaging said loadbearing nut.
28. The method of claim 27 in which each bracket has a flat portion mounted on said outer surface and extending past outer edges of said column, and a sleeve mounted on each of two distal ends of each said bracket, whereby a total of four lifting bars are accommodated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention can best be understood in connection with the accompanying drawings. It is noted that the invention is not limited to the precise embodiments shown in drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
DRAWINGSREFERENCE NUMERALS
(42) For illustrative purposes only, a preferred mode for carrying out the invention is described herein, wherein the following reference numerals are non-limiting examples. 1. Elongated Element 3. Lifting Bar 4. Reinforcing Bar of an Elongated Element to be Lifted 5. Upper Support Piece 6. Upper Support Piece Bracket 7. Lower Support Piece 8. Lower Support Piece Bracket 9. Spreader Bar 11. Cage frame 13. Templates 15. Sleeve for Lifting Bar 16. Sleeve for Reinforcing Bar 17. Fastener 19. Weld 21. Lifting bar stop piece 23. Lifting bar loadbearing nut 25. Internal threading 27. External threading 29. Set screw 31. Lifting Lines 33. Lifting Collar 35. Temporary holding means 37. Aperture for Lifting Bar 38. Aperture for Reinforcing Bar 39. Stiffening Frame 41. Loadbearing Frame 43. Connectors 45. Bushing 47. Lifting Device 49. Casting Material 51. Holes for Fasteners 53. Makeup Collar 54. Nut 55. Bending of Lift Bars 56. Lateral Deflection of Lift Bar 57. Weight of Element from Lower Support Piece 58. Lateral Force Resisted by Upper Support Piece 59. Lateral Force Resisted by Spreader Element 60. Representative Vertical and Lateral Restraint Point of Lower Support Piece 61. Representative Lateral Restraint Point of Upper Support Piece 62. Linear Representation of Elongated Element 63. Lumped Representation of the Weight of the Elongated Element 64. Representation of Rotational Instability
DETAILED DESCRIPTION OF THE INVENTION
(43) The subject of the present invention will now be described, with reference to the accompanying drawings shown in
(44) Referring to
(45) Referring also to
(46) Referring again to
(47) Referring to
(48) Referring to
(49) Referring to
(50) Referring to
(51) Where the elongated element (1) is comprised of a framework, such as a lattice or trussed tower-like structure, the support pieces (5 & 7) of the present invention, acting as independent loadbearing frames (41), are preferably attached to the elongated element (1) with fasteners (17) or by welds (19).
(52) Referring to
(53) Referring to
(54) The upper end of the lifting bar (3) is provided with a preferably steel lifting collar (33) preferably comprised of steel and preferably internally threaded complimentary to the threading (27) on the lifting bar (3), or in the case of an unthreaded lifting bar (3), preferably preferably attached to the lifting bar (3) by welding. A steel lifting ring, or hook eye, is preferably attached for rigging to the lifting lines (31). The at least one lifting bar (3) is further provided with a stop piece (21), preferably a nut (54) or plate attached to the lift bar (3), located above the upper support piece (5) to prevent undesired movement of the lifting bar (3) toward the lower support piece (5), while allowing for free movement of the lifting bar (3) in the longitudinal direction away from the lower support piece (7) during extraction of the lifting bar (3).
(55) The lifting collar (33) is preferably located in close proximity to the top of the upper support piece (5) to reduce the projected length of the lifting bar (3) between the upper support piece (5) and the lifting collar (33), thus minimizing undesirable lateral and bending stresses in the lifting bar (3).
(56) Where the aperture (7) for the at least one lifting bar (3) is larger than desired, the annular space between the lifting bar (3) and the aperture (37) can be reduced with the use of a bushing (45) or makeup collar (53) comprised preferably of a steel cylindrical sleeve.
(57) Referring also to
(58) Referring to
(59) Referring to
(60) Referring to
(61) Possible Modifications and Variations
(62) The foregoing description of one or more embodiments of the present invention has been presented for the purposes of illustration and description. While the foregoing detailed description of the invention enables one of ordinary skill to make and use the invention, those skilled in the art will understand and appreciate the existence of variations, modifications, combinations and equivalents of the specific embodiments and methods presented. It is understood that changes in the specific embodiments and methods shown and described may be made within the scope of the description without departing from the spirit of the invention. For example, the elongated element of the present may be comprised of any material and assembly, such as for example mechanical units, foundation element, modular structural units, etc. . . . . As another example, the support pieces of the present invention may be constructed of any materially and configuration that is capable of supporting the loading of the elongated element. Additionally the more than two support pieces may be utilized, with additional support pieces located between the uppermost and lowermost support pieces.