Heat storage in engine cooling system
09890756 ยท 2018-02-13
Assignee
Inventors
- Stefan Mats Sundemo (Angered, SE)
- Kaj Johansson (Molndal, SE)
- John Nilsson (Vastra Frolunda, SE)
- Rikard Rigdal (Molndal, SE)
- Bengt Salekarr (Karna, SE)
Cpc classification
F01P7/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2011/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01P11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heating and cooling system for an internal combustion engine comprising a heat storage circuit and a radiator circuit, and a method of controlling such a system are disclosed. The heat storage circuit comprises a heat storage container in which engine coolant is stored and allowed to flow into and out of. The radiator circuit comprises a radiator for flow of the engine coolant, and the radiator has a radiator inlet connected via an upstream radiator conduit to a coolant outlet of the engine, and a radiator outlet connected via a downstream radiator conduit to a coolant inlet of the engine. A bypass conduit is connected between the upstream radiator conduit and the downstream radiator conduit to allow coolant to bypass the radiator. A thermostat controlled valve is arranged in the upstream radiator conduit at a coolant outlet of the engine and connected to the bypass conduit.
Claims
1. A heating and cooling system for an internal combustion engine comprising: a heat storage circuit including a heat storage container in which engine coolant is storable and into which and out of engine coolant is allowed to flow, the heat storage container having a container inlet connectable to a first coolant outlet of the engine, and a container outlet connectable to a first coolant inlet of the engine; a radiator circuit including a radiator for flow of the engine coolant, the radiator having a radiator inlet and a radiator outlet, the radiator inlet being connectable via an upstream radiator conduit to a second coolant outlet of the engine, and the radiator outlet being connectable via a downstream radiator conduit to a second coolant inlet of the engine; a bypass conduit connected between the upstream radiator conduit and the downstream radiator conduit and adapted to allow coolant to bypass the radiator; a thermostat controlled valve arrangeable in the upstream radiator conduit at the second coolant outlet and connected to the bypass conduit, the thermostat controlled valve being adapted to direct coolant flow to the radiator and/or to the bypass conduit; a shut-off valve arranged in the bypass conduit, wherein the shut-off valve is configured to cut off any engine coolant flow through the bypass conduit until the heat storage container is recharged with engine coolant of a predetermined temperature; and a pump having an inlet connectable to a third coolant outlet of the engine, and wherein coolant flow through the heat storage circuit is controllable by the pump.
2. The heating and cooling system according to claim 1 wherein the shut-off valve is adapted to open for engine coolant flow through the bypass conduit to cause the thermostat controlled valve to open when the engine coolant has a temperature being equal to or greater than the predetermined temperature.
3. The heating and cooling system according to claim 1 wherein the shut-off valve is adapted to cut off any engine coolant flow through the bypass conduit until a predetermined charge temperature of the heat storage container is reached, the predetermined charge temperature being higher than an opening temperature of the thermostat controlled valve.
4. The heating and cooling system according to claim 1 wherein the thermostat controlled valve comprises a thermostat housing through which coolant may flow, and the shut-off valve is adapted to cut off coolant flow through the thermostat housing when the shut-off valve is closed.
5. The heating and cooling system according to claim 1 further comprising a re-circulation conduit positioned between the first coolant inlet of the engine and the first coolant outlet of the engine, wherein the container outlet of the heat storage container is connected to the first coolant inlet of the engine via the re-circulation conduit.
6. The heating and cooling system according to claim 5 further comprising a three-way valve connected to the first coolant outlet of the engine, wherein the re-circulation conduit is connected to a first outlet port of the three-way valve, and the container inlet of the heat storage container is connected to a second outlet port of the three-way valve.
7. The heating and cooling system according to claim 5 wherein the re-circulation conduit is configured to enable coolant to flow from the first coolant outlet of the engine to the first coolant inlet of the engine.
8. The heating and cooling system according to claim 1 wherein the shut-off valve is configured to cut off any engine coolant flow through the thermostat controlled valve until the heat storage container is recharged with engine coolant of the predetermined temperature, so that no engine coolant flows through the radiator until the heat storage container is recharged with engine coolant of the predetermined temperature.
9. A method of controlling a heating and cooling system for an internal combustion engine, wherein the heating and cooling system includes a heat storage circuit and a radiator circuit, the heat storage circuit including a heat storage container in which engine coolant is storable and into which and out of engine coolant is allowed to flow, the heat storage container having a container inlet connected to a first coolant outlet of the engine, and a container outlet connected to a first coolant inlet of the engine, and wherein the radiator circuit includes a radiator for flow of the engine coolant, the radiator including a radiator inlet connected via an upstream radiator conduit to a second coolant outlet of the engine, and a radiator outlet connected via a downstream radiator conduit to a second coolant inlet of the engine, the radiator circuit further including a bypass conduit connected between the upstream radiator conduit and the downstream radiator conduit for allowing coolant to bypass the radiator, and a thermostat controlled valve arranged in the upstream radiator conduit at the second coolant outlet and connected to the bypass conduit, the thermostat controlled valve being adapted to direct coolant flow to the radiator and/or to the bypass conduit, and wherein the heating and cooling system includes a pump having an inlet connected to a third coolant outlet of the engine, and the method further comprises controlling coolant flow through the heat storage circuit by the pump, the method comprising: controlling any engine coolant flow through the bypass conduit and the thermostat controlled valve by a shut-off valve arranged in the bypass conduit, wherein controlling any engine coolant flow through the bypass conduit and the thermostat controlled valve comprises cutting off, by the shut-off valve, any engine coolant flow through the bypass conduit until the heat storage container is recharged with engine coolant of a predetermined temperature.
10. The method according to claim 9 wherein controlling any engine coolant flow through the bypass conduit and the thermostat controlled valve comprises opening the shut-off valve for engine coolant flow through the bypass conduit, such that the thermostat controlled valve opens, when the engine coolant has reached a temperature being equal to or greater than the predetermined temperature.
11. The method according to claim 9 wherein controlling any engine coolant flow through the bypass conduit and the thermostat controlled valve comprises cutting off, by the shut-off valve, any engine coolant flow through the bypass conduit until a predetermined charge temperature of the heat storage container is reached, the predetermined charge temperature being higher than an opening temperature of the thermostat controlled valve.
12. The method according to claim 9 wherein the thermostat controlled valve comprises a thermostat housing through which coolant may flow, and the shut-off valve is operable to cut off coolant flow through the thermostat housing when the shut-off valve is closed.
13. A combination comprising: an internal combustion engine having first and second coolant inlets and first and second coolant outlets; and a heating and cooling system including: a heat storage circuit including a heat storage container in which engine coolant is stored and allowed to flow into and out of, the heat storage container having a container inlet connected to the first coolant outlet of the engine, and a container outlet connected to the first coolant inlet of the engine; a radiator circuit including a radiator for flow of the engine coolant, the radiator having a radiator inlet and a radiator outlet, the radiator inlet being connected via an upstream radiator conduit to the second coolant outlet of the engine, and the radiator outlet being connected via a downstream radiator conduit to the second coolant inlet of the engine; a bypass conduit connected between the upstream radiator conduit and the downstream radiator conduit and adapted to allow coolant to bypass the radiator; a thermostat controlled valve arranged in the upstream radiator conduit at the second coolant outlet and connected to the bypass conduit, the thermostat controlled valve being adapted to direct coolant flow to the radiator and/or to the bypass conduit; and a shut-off valve arranged in the bypass conduit; and a pump having an inlet connected to a third coolant outlet of the engine, and wherein coolant flow through the heat storage circuit is controlled by the pump.
14. The combination according to claim 13 wherein the shut-off valve is adapted to cut off any engine coolant flow through the bypass conduit until the heat storage container is recharged with engine coolant of a predetermined temperature.
15. The combination according to claim 13 wherein the shut-off valve is adapted to open for engine coolant flow through the bypass conduit to cause the thermostat controlled valve to open when the engine coolant has a temperature being equal to or greater than a predetermined temperature.
16. The combination according to claim 13 wherein the shut-off valve is adapted to cut off any engine coolant flow through the bypass conduit until a predetermined charge temperature of the heat storage container is reached, the predetermined charge temperature being higher than an opening temperature of the thermostat controlled valve.
17. The combination according to claim 13 wherein the upstream radiator conduit is not connected directly to the first coolant outlet of the engine, so that the first radiator inlet is not able to receive coolant from the first coolant outlet of the engine before that coolant is returned to the engine.
18. The combination according to claim 13 further comprising a re-circulation conduit positioned between the first coolant inlet of the engine and the first coolant outlet of the engine, and a three-way valve connected to the first coolant outlet of the engine, wherein the re-circulation conduit is connected to a first outlet port of the three-way valve, the container inlet of the heat storage container is connected to a second outlet port of the three-way valve and the container outlet of the heat storage container is connected to the first coolant inlet of the engine via the re-circulation conduit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will be described in more detail with reference to the accompanying drawings.
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DETAILED DESCRIPTION
(8) As required, detailed embodiments are disclosed herein. However, it is to be understood that the disclosed embodiments are merely exemplary and that various and alternative forms may be employed. The figures are not necessarily to scale. Some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art.
(9) As described above and shown in
(10) The heating and cooling system 1 comprises the inventive heat storage circuit 3 and the large radiator circuit 4. The heat storage circuit 3 comprises a heat storage container 30, in which engine coolant is stored and allowed to flow into and out of. The heat storage container 30 has a container inlet 31 connected via a container conduit 32 to a first coolant outlet 21 of the engine and a container outlet 33 connected via a container conduit 34 to a first coolant inlet 22 of the engine. The radiator circuit 4 comprises a radiator 40 for flow of the engine coolant and the radiator has a radiator inlet 41 and a radiator outlet 42. The radiator inlet 41 is connected via an upstream radiator conduit 43 to a second coolant outlet 23 of the engine 2. The radiator outlet 42 is connected via a downstream radiator conduit 44 to a second coolant inlet 24 of the engine 2.
(11) The heating and cooling system 1 comprises a bypass conduit 45 connected between the upstream radiator conduit 43 and the downstream radiator conduit 44. This bypass conduit 45 is adapted to allow coolant to bypass the radiator 40. A thermostat controlled valve 46 is arranged in the upstream radiator conduit 43 at the second coolant outlet 23. The thermostat controlled valve 46 is connected to the bypass conduit 45. The thermostat controlled valve 46 is adapted to direct coolant flow to the radiator 40 and/or to the bypass conduit. According to the disclosure, a shut-off valve 47 is arranged in the bypass conduit 45.
(12) The heating and cooling system 1 may comprise an electric vacuum switch system 9 for control of the shut-off valve 47 (V1) and the control lines are shown dashed with arrows but only represent electrical signal lines and not any flow path for the coolant. This is a known way of control and will not be explained in further detail.
(13) The heating and cooling system 1 may comprise a degas system comprising an expansion tank for compensation of volume change of the coolant and associated equipment, such as conduits and valves for letting out and guiding back any steam from the coolant into the system 1 in a known way and will not be explained in further detail.
(14) The engine 2 as shown in
(15) The heat storage circuit 3 is adapted to separately from the radiator circuit 4 circulate coolant for a quicker warm-up of the engine 2 after a stop of the engine according to the disclosure. In principle, the heat storage circuit 3 circulates a lesser amount/volume of coolant compared to the radiator circuit 4, but as the temperature for the coolant stored in the heat storage container 30 is higher than any opening temperature of the thermostat controlled valve 46, this temperature is high enough for achieving a quicker warm-up of the engine compared to prior art even though the size of the heat storage container in fact is not increased, i.e., at least not increased substantially in size, according to the disclosure. In any case, when the flow in the radiator circuit 4 is initiated, started or ongoing as shown in
(16) In one embodiment, the heat storage container 30 has its container inlet 31 connected via a container conduit 32 to one of two outlet ports of a three-way valve 35 (V3, see
(17) The first coolant outlet 21 of the engine 2 may let coolant flow out of an engine oil cooler 20 (EOC) if the vehicle is equipped with such an EOC, e.g., if the vehicle uses an automatic transmission that must be cooled during performance driving conditions. Coolant flow, in general, is substantially a function of water pump speed.
(18) The heat storage circuit 3 and coolant flow through it is controlled and achieved by means of a first electrical coolant pump 6 (see upper part of
(19) The second coolant inlet 24 of the engine 2 is placed at the opposite side of the engine compared to the first engine coolant outlet 21 and the second engine coolant outlet 23. The bypass conduit 45 is connected between the upstream radiator conduit 43 and the downstream radiator conduit 44. The thermostat controlled valve 46 is connected to the bypass conduit 45.
(20) Hence, the shut-off valve 47 is adapted to cut off any engine coolant flow through the thermostat controlled valve 46. This is done by means of the shut-off valve 47 being arranged in the bypass conduit 45 enabling that no engine coolant is able to flow past or be in any heating contact with the thermostat controlled valve 46, such that the heat of the engine coolant is not transferred to the thermostat controlled valve 46. Hence, the thermostat controlled valve 46 is not opened and does not let any engine coolant flow through the radiator when the bypass conduit 45 is closed off by the shut-off valve 47 according to the disclosure.
(21) The thermostat controlled valve 46 opens when the temperature of the coolant is equal to and/or higher than its opening temperature by means of wax expanding at a heat sensing portion of the thermostat 46. According to the disclosure, by placing the shut-off valve 47 in the bypass conduit 45, this shut-off valve 47 is used to control how much heat the heat sensing portion of the thermostat controlled valve 46 is exposed to by controlling how much flow of hot coolant that is let through the bypass conduit 45. This control is enabled as such an arrangement of the shutoff valve 47 directly controls the amount of hot coolant through a thermostat housing of the thermostat controlled valve 46. No flow of hot coolant through the bypass conduit and the thermostat housing of the thermostat controlled valve 46 by shutting off bypass conduit 45 completely by shut-off valve 47, means that substantially no heat is transferred to the heat sensing portion of the thermostat controlled valve 46 and no expansion of wax occurs and hence no opening of the thermostat controlled valve is achieved. A small or larger amount of flow of hot coolant let through the bypass conduit 45 and the thermostat housing of the thermostat controlled valve 46 by only opening the shutoff valve 47 somewhat or partly, means that more or less heat is transferred to the heat sensing portion of the thermostat controlled valve 46 and expansion of wax occurs for opening the thermostat controlled valve. This control is done to achieve as high a coolant temperature as possible for use as the highest possible charging temperature of the heat storage container 30 before the larger radiator circuit 4 and its normal cooling of coolant is required and initiated.
(22) The shut-off valve 47 cuts off any engine coolant flow through the bypass conduit 45 until the heat storage container 30 is recharged with engine coolant of a predetermined temperature. In another embodiment, the shut-off valve 47 opens for engine coolant flow through the bypass conduit 45, so that the thermostat controlled valve 46 is opened, when the engine coolant has a temperature being equal to or greater than a predetermined temperature, this temperature being higher than the opening temperature of the thermostat controlled valve 46.
(23) The shut-off valve 47 cuts off any engine coolant flow through the bypass conduit 45 until at least the control valve 35 for the heat storage container 30 is closed. This closure ends the hot coolant flow into and out of the heat storage container 30 (see
(24) The heating and cooling system 1 may also comprise an intermediate conduit connected between the heat storage circuit 3 and the radiator circuit 4. A second shut-off valve may be arranged in the intermediate conduit between the engine oil cooler 20 and the downstream radiator conduit 44 in the Figures.
(25) An inventive control of the heating and cooling system 1 comprising the heat storage circuit 3 and the radiator circuit 4 is achieved. This inventive method is realized by arranging the shut-off valve 47 in the bypass conduit 45 for controlling any engine coolant flow through the bypass conduit 45 and the thermostat controlled valve 46 before the large coolant flow through the radiator circuit 4 is initiated.
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(32) If the ambient temperature outside and/or within the vehicle is high, e.g., above 20 C., during warm-up of the engine 2, cabin heating is not requested from start of engine warm-up and the following exemplifying procedures are done for control of the warm-up of the engine 2 without using the cabin heater 7 of the vehicle.
(33) A first condition is discharge of hot coolant from the heat storage container 30 for warm-up of the engine 2. The engine 2 is started with coolant temperature less than 60 C. (<60 C.) and the third gear of the vehicle transmission may be in operation to avoid involuntary start if only short parking maneuvers are performed.
(34) The following control actions are performed:
(35) 1. shut-off valve 47 is closed.
(36) 2. first three-way valve 35 is activated to allow coolant flow through the heat storage container.
(37) 3. first electrical coolant pump 6 is started.
(38) A second condition is when coolant temperature into the heat storage container 30 is higher than the temperature in the heat storage container or out from the heat storage container (temperature into heat storage container>temperature in heat storage container/out from heat storage container). These temperatures are measured or modeled.
(39) The following control actions are performed:
(40) 1. shut-off valve 47 is still closed.
(41) 2. first three-way valve 35 is activated to bypass flow through the heat storage container 30.
(42) 3. first electrical coolant pump 6 is stopped.
(43) A third condition is when recharge of the heat storage container 30 is performed, i.e., when target coolant temperature for recharge is reached.
(44) The following control actions are performed:
(45) 1. shut-off valve 47 is still closed.
(46) 2. first three-way valve 35 is activated to allow coolant flow through heat storage container 30.
(47) 3. first electrical coolant pump 6 is started.
(48) A fourth condition is a thermostat control when target coolant temperature is reached again after recharge of the heat storage container 30.
(49) The following control actions are performed:
(50) 1. first three-way valve 35 is activated to stop flow through the heat storage container.
(51) 2. first electrical coolant pump 6 is stopped.
(52) 3. shut-off valve 47 is opened, and the thermostat controlled valve 46 is flushed with hot coolant to start opening to provide cooling of coolant through the radiator circuit 4 during normal operation of the engine.
(53) While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.