Device suitable for treatment of a fluid as well as a method and machine suitable for the manufacture of such a device
09889407 ยท 2018-02-13
Assignee
Inventors
Cpc classification
F28F21/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2240/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2323/42
PERFORMING OPERATIONS; TRANSPORTING
F28F9/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/4935
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28F2255/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D65/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device, which is suitable for the processing of at least one fluid, is provided with at least one elongated foil, which is formed in a number of reciprocating foil layers. Between two opposite layers of foil, a spacer is situated that is permeable at least parallel to the foil layers. The foil layers and interposed spacers extend spirally around a central axis, wherein folding lines between two foil layers extend substantially parallel to the central axis. Each spacer is coupled to at least an end near the central axis with a support extending parallel to the central axis where, of the supports near the central axis, first supports are situated between two foil layers, which foil layers are connected to one another near the central axis, whereas second supports are situated between two successive first supports.
Claims
1. Device for processing at least one fluid, said device is provided with at least one elongated foil, made of a heat-conducting foil, a membrane foil or a combination thereof, said at least one elongated foil is formed into a number of reciprocating foil layers, each pair of two opposite foil layers forming a set, wherein between each set of two opposite foil layers of the reciprocating foil layers a spacer is situated, said spacer is permeable at least parallel to the reciprocating foil layers, said sets of two opposite foil layers with said spacers extending spirally around a central axis, wherein a folding line between each set of two opposite foil layers extends parallel to the central axis, wherein the device comprises tubular supports extending parallel to the central axis, wherein each spacer is coupled at least at an end of said spacer near the central axis with one of said tubular supports wherein first tubular supports and second tubular supports of said tubular supports are located near the central axis and said first tubular supports are each situated between said sets of two opposite foil layers, said two opposite foil layers of each set are interconnected near the central axis at each folding line, each folding line is formed by said respective first tubular support, and the second tubular supports are situated between two successive first tubular supports, wherein at least the first and second tubular supports near the central axis are alternately connected to a first and second fluid channel, forming a first and second set of the first and second tubular supports said first set of the first tubular supports being located in a first space that is separated by the reciprocating foil layers from a second space, and said first and second spaces are connected to said first and second fluid channels, respectively, wherein each of the first and second tubular supports near the central axis are provided with at least one aperture facing the spacer to which each tubular support is connected, said aperture is configured to function as a supply or discharge channel of a fluid to be processed by the device, and wherein axial ends of said spirally wound sets of foil layers are sealed by means of a seal, wherein an entire axial side of the device is sealed with the exception of passages in ends of said tubular supports.
2. Device according to claim 1, wherein each of said spacers is coupled at both ends with one of the first and second tubular supports.
3. Device according to claim 1, wherein said at least one aperture comprises an elongated slot extending parallel to the central axis, in which the end of the spacer is situated.
4. Device according to claim 3, wherein the end of the spacer located in the tubular support is provided with a thicker portion that extends over at least a part of said end.
5. Device according to claim 3, wherein said elongated slot extends from a first end of each tubular support to a predetermined distance from a second end of each tubular support.
6. Device according to claim 5, wherein at least the tubular supports near the central axis are positioned alternately with said first and second ends to axial ends of said spirally wound foil layers and spacers.
7. Device according to claim 1, wherein the tubular supports at a first end of the spacers are located near the central axis, and the tubular supports at a second end of the spacers are located remote to the central axis relative to the tubular supports near the central axis, wherein the tubular supports located remotely to the central axis are connected to a third and fourth fluid channel wherein the first and third fluid channels are connected to the first space, whereas the second and fourth fluid channels are connected to the second space.
8. Device according to claim 7, wherein said first fluid channel is positioned at a first axial end of said spirally wound foil layers and spacers, and wherein said second fluid channel is positioned at a second axial end of the spirally wound foil layers and spacers, said second axial end being spaced apart from the first fluid channel.
9. Device according to claim 8, wherein said tubular supports, connected at said first and second axial ends with the first and second fluid channels, are sealed at the second and first axial ends.
10. Device according to claim 1, wherein a sealing foil portion of said at least one elongated foil is connected to a first foil layer, extending towards and being connected to a last foil layer and extending towards and again being connected to the first foil layer.
11. Device according to claim 1, wherein said tubular supports near the central axis are positioned around a central support tube.
12. Device according to claim 1, wherein at least near the central axis at least one additional tubular support is situated between one of said first tubular supports and one of said second tubular supports, where, of said tubular supports near the central axis, the first tubular support is situated between two foil layers of a first foil, said two foil layers of the first foil are connected to one another near the central axis, whereas the additional tubular support, the two foil layers of a first foil as well as the first tubular support are situated between two foil layers of a second foil, said two foil layers of the second foil are connected to one another near the central axis.
13. Device according to claim 12, wherein said additional tubular support is provided with at least one aperture located between the first and second foil.
Description
(1) The invention will be further explained with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6) FIGS. 5A1 and 5A2-5H1 show side views and rear views illustrating a part the machine shown in the
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15) In the Figures, like parts are provided with the same reference numerals.
(16)
(17) The operation of the device 1 will be explained further with reference to the FIGS. 5A1-5H1.
(18)
(19)
(20) The support 6 is tubular and is provided with an elongated slot 24, extending in axial direction. The slot 24 extends from a first end 25 of the support 6 up to a predetermined distance from the second end 26. The width of the slot 24 in the tangential direction is smaller than the thickness of the spacer 17 at the location of the thicker portion 21, but larger than the thickness of the mesh-like layer 18.
(21)
(22) With the spacer 17, depicted in the
(23) FIGS. 5A1 and 5A2-5H1 show side and rear views of a part of the machine 1 shown in
(24) The manufacture of a device 7 according to the invention is as follows.
(25) Depending on the type of device 7 one wishes to manufacture, a roll or rolls 13, 14 of a heat-conductive foil, a membrane foil or combination thereof is placed in the foil roll holders 11, 12.
(26) The foil roll holders 11, 12 are placed in an initial position at the left-hand side of the carrier 9 that is averted from the disc-shaped elements 3. The distance between the initial position of the foil roll holders 11, 12 and the centerline 2 corresponds hereby approximately to the length of the foil layers to be formed and of the spacers 17. Subsequently, the foil roll holders 11, 12 are moved in the direction indicated by the arrow P1, where the foil of the roll 13, 14 or rolls 13, 14 is unwound, and a first foil layer 29 is formed, which is supported by the carrier 9. The foil roll holders 11, 12 are moved beyond the central axis 2, to the position shown in
(27) Between the disc-shaped elements 3, a supporting tube 28 is located, with a diameter that is equal to the diameter d of the circle 4 minus the diameter of the tubular support 6. Next, a first support 6 is positioned between the disc-shaped elements 3, wherein the passages 5 are located in line with the tubular support 6. In the passages 5 and in the support 6 fastening elements will then be mounted, such as for example a bolt or pin, as a result of which the support 6 is detachably connected to the disc-shaped elements 3. The support 6 is preferably located at the height of the carrier 9 between the initial position of the foil roll holders 11, 12 and the centerline 2. With the support 6 a spacer 17 has already been coupled, which is also provided with a support 6 at an end that is averted from the first support 6. The spacer 17 abuts here against the first foil layer 29 (
(28) Thereafter, the foil roll holders 11, 12 are moved in the direction opposite to arrow P1, while the foil of the roll 13, 14 is unwound, and a second foil layer 29 is applied on the spacer 17. The foil is here wrapped around the support 6, whereby a folding line is formed by the support 6, which extends parallel to the centerline 2. The foil roll holders 11, 12 are moved to the initial position (
(29) Subsequently, a second support 6 is positioned between the disc-shaped elements 3, wherein the passages 5 are located in line with the second support 6. In the passages 5 and in the second support 6 then fastening elements are mounted, so that the second support 6 is detachably connected to the disc-shaped element 3. The second support 6 is preferably located at the height of the carrier 9, between the initial position of the foil roll holders 11, 12 and the centerline 2. With the second support 6 a spacer 17 has already been coupled, which is also provided with a support 6 at an end that is averted from the second support 6 (FIG. 5C1, 5C2). The spacer 17 abuts here against the second foil layer 29.
(30) The above-indicated steps of applying a foil layer 29, the rotation of the disc-shaped elements, the application of the supports and spacer, the application of a foil layer 29 etc. will be repeated so long until six spacers 17 and therewith connected supports 6 are coupled with the disc-shaped elements 3, and are located between the foil layers (FIG. 5D1, 5F2, 6). All foil layers and spacers 17 extend here parallel to one another and to the carrier 9. As is clearly visible in
(31) In order to keep the relatively thin foil layers tight, weights can be hung for instance to the supports 6 that are situated on a side averted from centerline 2, so that the spacers 17 and thus also the wrapped around foil layers are held straight. It is also possible to apply a tension in other ways.
(32) The disc-shaped elements 3 are then rotated about the centerline 2, whereby the entire package of foil layers 29 and spacers 17 are wound spirally around the support tube 28, until the supports 6 that are situated on a side averted from the centerline 2 abut against the spirally wound package. The disc-shaped elements 3 serve here as guiding for the foil layers 29 and the spacers 17. Because the lengths of the foil layers 29 are substantially equal, the supports 6 that are located at the exterior of the cylindrical device 7 will be situated at a greater distance from one another than the interior supports 6, but the mutual distance between the outer supports will substantially be equal (see FIGS. 5G1, 5G2).
(33) The first and last layers of foil are preferably longer, so that after winding, the outer foil layers can be connected with each other by welded or glued joints 32, and that for example the last foil layer can be wrapped around the entire wound module.
(34) Schematically, the foil layers 29 and the spacers 17 are situated in the manner illustrated in
(35) During the mounting of the supports 6, the supports of the one spacer 17 are oriented with the first end towards the first axial side of the cylindrical device 7, whereas the next spacer 17 is oriented with the first end towards the second axial side of the cylindrical device 7.
(36) After the formation of the cylindrical device 7, the fastening elements are removed from the disc-shaped elements 3, after which the cylindrical device 7 can be taken from between the disc-shaped elements 3.
(37)
(38) The relationship between the length L of the spacers 17, the number of windings N, the inner diameter d, the number of spacers M and the thickness of the spacer m is approximately equal to:
(39)
(40) The relationship between the inner diameter d, the final diameter D, the number of spacers M, the length of the spacers L and the thickness of the spacer m is approximately equal to:
(41)
(42) Both axial sides are now provided with a seal, such as a resin or a kit. Because of the seal, the longitudinal sides of the foil layers 29 and the spacers 17 are connected to on another and the first ends 25 of the supports 6 are closed.
(43) Then the second ends are opened again and the second ends of the inner supports 6 on the first axial side are connected to a first fluid channel, the second ends of the inner supports 6 on the second axial side are connected to a second fluid channel, the second ends of the outer supports 6 on first axial side are connected to a third fluid channel and the second ends of the outer supports 6 on the second axial side are connected to a fourth fluid channel.
(44) The first fluid channel is in connection with the third fluid channel via the first space 30 bounded by the foil layers 29, whereas the second fluid channel is in connection with the fourth fluid channel via the second space 31 bounded by the foil layers 29.
(45) The tubular supports 6 have a number of functions, such as attachment means for the spacers during manufacture, as supply- and discharge channel for the fluids to be processed, as protection of the foil against sharp edges of the spacers and for the creation of a homogeneous, smooth flow in the spacer.
(46)
(47) Then, a slot 120 is provided in the resin layer 119 at the location of the plastic bag 118, for example by milling. By this procedure the plastic bag 118 is partially removed and access is gained to the side 121 of the spacer 117, via which side 121 fluids can be supplied or discharged. In the embodiment illustrated in the
(48)
(49) After winding, the axial ends of the device are provided with a seal, such as a resin layer 119. This resin layer 119 closes the gaps between the longitudinal sides of the foils and the spacers 17, 217 entirely (see
(50) Then a slot 120 is provided in the resin layer 119 at the location of the plastic bag 118, for example by milling. By this procedure the plastic bag 118 is partially removed and access is gained to the side 121 of the spacer 217, via which side 121 fluids can be supplied or discharged.
(51)
(52) In the schematic representation in
(53) The device 300 comprises near the central axis 8, first tubular supports S4, second tubular supports S1 and additional tubular supports S2, S3. On a side avert of the central axis 8, the device 300 comprises tubular supports S5, S8 and additional tubular supports S6, S7. A spacer 301 extends between and is connected to the supports S1, S5 and to the supports S4, S8 in the same manner as described above.
(54) The additional supports S2, S3, S6, S7 are tubular and provided with a longitudinal aperture 302.
(55) In
(56) The device 300 is provided with a first foil 304, a first foil like spacer 305, a second foil 306, a second foil like spacer 307 and a third foil 308 extending parallel to each other but each wrapped around the supports S1, S4, S5, S8 and the additional supports S3, S4, S6, S7 in a different way.
(57) As can be seen in
(58) The first foil like spacer 305 extends around the support S5 and the additional supports S6, S7 on the outer side of the device 300 and around the additional support S3 and the support S4 on the inner side of the device 300.
(59) The second foil 306 extends around the support S5 and the additional support S6 on the outer side of the device 300 and around the additional support S3 and the support S4 on the inner side of the device 300.
(60) The second foil like spacer 307 extends around the support S5 and the additional support S6 on the outer side of the device 300 and around the additional supports S2, S3 and the support S4 on the inner side of the device 300.
(61) The third foil 308 extends around the support S5 on the outer side of the device 300 and around the additional supports S2, S3 and the support S4 on the inner side of the device 300.
(62) The device 300 is made in the same manner as the device described above, except that five foil roll holders are being used, one for each of the foils 304, 306, 308 and the foil like spacers 305, 307.
(63) No foils are wrapped around the supports S1 and S8. If desired a complete set of foils 304-308 may be wrapped around the whole stack of foils, supports and additional supports to connect the ends of the foils to each other.
(64) By wrapping the foils 304, 306, 308 and the foil like spacers 305, 307 in this manner, three separate spaces 300, 310, 311 are created in which different fluids can be guided to be processed. The foils 304, 306, 308 can be membranes or heat exchange layers.
(65)
(66) As can be seen in
(67) The first foil like spacer 305 extends around the support S5 and the additional support S6 on the outer side of the device 320 and around the support S4 on the inner side of the device 320.
(68) The second foil 306 extends around the support S5 and the additional support S6 on the outer side of the device 320 and around the additional support S3 and the support S4 on the inner side of the device 320.
(69) The second foil like spacer 307 extends around the support S5 on the outer side of the device 320 and around the additional support S3 and the support S4 on the inner side of the device 320.
(70) The third foil 308 extends around the support S5 on the outer side of the device 320 and around the additional supports S2, S3 and the support S4 on the inner side of the device 320.
(71) The device 320 is made in the same manner as the device 300 described above.
(72) By wrapping the foils 304, 306, 308 and the foil like spacers 305, 307 in this manner, three separate spaces 321, 322, 323 are created in which different fluids can be guided to be processed. The foils 304, 306, 308 can be membranes or heat exchange layers.
(73)
(74) As can be seen in
(75) The first foil like spacer 305 extends around the support S5 and the additional supports S6, S7 on the outer side of the device 330 and around the support S4 on the inner side of the device 330.
(76) The second foil 306 extends around the support S5 and the additional support S6 on the outer side of the device 330 and around the additional support S3 and the support S4 on the inner side of the device 330.
(77) The second foil like spacer 307 extends around the support S5 on the outer side of the device 330 and around the additional supports S2, S3 and the support S4 on the inner side of the device 330.
(78) The third foil 308 extends around the support S5 on the outer side of the device 330 and around the additional supports S2, S3 and the support S4 on the inner side of the device 330.
(79) The device 330 is made in the same manner as the devices 300, 320 described above.
(80) By wrapping the foils 304, 306, 308 and the foil like spacers 305, 307 in this manner, three separate spaces 331, 332, 333 are created in which different fluids can be guided to be processed. The foils 304, 306, 308 can be membranes or heat exchange layers.
(81) The outer surface of the cylindrical device 7 may be provided with a reinforcement layer, such as a tape.
(82) The number of windings is preferably 1 to 7. The number of tubular supports is preferably even, is at least 4 and is for instance between 4 and 24. The inner diameter is preferably between 50 and 90 mm. The outer diameter is preferably between 250 and 500 mm. The thickness of the foil is preferably between 50 and 120 micrometers. The thickness of the spacer is preferably between 1 and 3 mm. The width of the foil and spacer is preferably between 300 and 1000 mm. The length of the spacer is preferably between 0.8 and 6 meters.
(83) It is also possible to provide the slot in the tubular support with barbs, which can be coupled to the spacer for the attachment of the spacer to the tubular support.
(84) It is also possible to tie the spacer to the support with the aid of wires, whereby the wires extend through apertures in the mesh-shape or extend through the spacer.
(85) It is also possible to apply the tension force on the spacers during the winding process. The material of the foil and spacer may be any material suitable for the desired application of the device.
(86) It is also possible during manufacture to first apply a spacer on the carrier and then the first foil layer. The spacer is firmer and glides more easily over the carrier than the foil layer.
(87) It is also possible to provide the elements with a different shape, instead of the disc-shaped elements.
(88) It is also possible that the disc-shaped elements are part of the final device.
(89) It is also possible to apply a gearwheel-like element, instead of a disc-shaped element with passages, whereby the supports are clamped between the teeth of the gearwheel-like element.
(90) It is also possible to provide only one or none of the spacers with a thicker position 21 but only slide the spacers into the slots.
(91) It is also possible that both ends of the tubular support are closed, where by a modified form of the slot in the support, the application of the spacer and the supply and discharge of fluid are possible.