METHOD FOR PRODUCING 2,5-FURANDICARBOXYLIC ACID (FDCA) BY ELECTROCATALYTIC OXIDATION OF 5-HYDROXYMETHYLFURFURAL (HMF) AND SIMULTANEOUSLY GENERATING HYDROGEN BY WATER ELECTROLYSIS
20220349070 · 2022-11-03
Assignee
- NINGBO INSTITUTE OF MATERIALS TECHNOLOGY & ENGINEERING, CHINESE ACADEMY OF SCIENCES (Ningbo, CN)
Inventors
Cpc classification
C25B11/091
CHEMISTRY; METALLURGY
C07D307/68
CHEMISTRY; METALLURGY
C25B9/17
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B11/054
CHEMISTRY; METALLURGY
International classification
C07D307/68
CHEMISTRY; METALLURGY
C25B11/054
CHEMISTRY; METALLURGY
C25B11/091
CHEMISTRY; METALLURGY
Abstract
A method for producing 2,5-furandicarboxylic acid (FDCA) by electrocatalytic oxidation of 5-hydroxymethylfurfural (HMF) is provided, where the catalytic oxidation is conducted using an electrolytic cell; the electrolytic cell is a three-electrode electrolytic cell or a two-electrode electrolytic cell; an anode used is a monolithic electrode; the monolithic electrode includes a carrier and a catalytically active substance loaded on the carrier; and the catalytically active substance includes cobaltosic oxide particle-encapsulated nitrogen-doped carbon nanowires. The method has high activity and high selectivity, and the anodic catalyst is highly tolerant to HMF.
Claims
1. A method for producing 2,5-furandicarboxylic acid by an electrocatalytic oxidation of 5-hydroxymethylfurfural (HMF) and simultaneously generatinghydrogen by a water electrolysis, wherein the electrocatalytic oxidation is conducted using an electrolytic cell; the electrolytic cell is a three-electrode electrolytic cell or a two-electrode electrolytic cell; an anode used in the electrolytic cell is a monolithic electrode; the monolithic electrode comprises a carrier and a catalytically active substance loaded on the carrier; and the catalytically active substance comprises cobaltosic oxide particle-encapsulated nitrogen-doped carbon nanowires.
2. The method according to claim 1, wherein an electrolyte in the electrolytic cell is an HMF-containing aqueous solution; and a concentration of the HMF in the HMF-containing aqueous solution is 0.001 mM to 500 mM.
3. The method according to claim 1, wherein the electrolytic cell has a voltage of 1.067 V to 2.0 V.
4. The method according to claim 1, wherein the three-electrode electrolytic cell has a minimum voltage of 1.067 V, and the two-electrode electrolytic cell has a minimum voltage of 1.175 V.
5. The method according to claim 1, wherein the hydrogen is simultaneously produced by the water electrolysis at a cathode of the electrolytic cell.
6. The method according to claim 1, wherein a cathode used in the electrolytic cell is at least one selected from the group consisting of the monolithic electrode, a graphite rod, a platinum sheet, a platinum wire, a platinum mesh, a nickel sheet, a nickel wire, a nickel mesh, and a nickel alloy.
7. The method according to claim 1, wherein the catalytically active substance grows in situ on a surface of the carrier.
8. The method according to claim 1, wherein the catalytically active substance has a dendritic morphology formed by the cobaltosic oxide particle-encapsulated nitrogen-doped carbon nanowires.
9. The method according to claim 1, wherein the carrier is at least one selected from the group consisting of a metal foam, a carbon foam, and a carbon fiber sheet.
10. The method according to claim 1, wherein a cobaltosic oxide particle in the cobaltosic oxide particle-encapsulated nitrogen-doped carbon nanowires has a particle size of 3 nm to 10 nm; and the cobaltosic oxide particle-encapsulated nitrogen-doped carbon nanowires each have a diameter of 40 nm to 60 nm.
11. The method according to claim 1, wherein in the catalytically active substance, a molar content of nitrogen is 0.5% to 2%, a molar content of carbon is 20% to 40%, and a molar content of cobalt is 5% to 10%.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0070] The present application will be described in detail below with reference to examples, but the present application is not limited to these examples.
[0071] Unless otherwise specified, the raw materials and carriers in the examples of the present application are all purchased from commercial sources.
[0072] Analysis methods in the examples of the present application are as follows:
[0073] The XRD analysis is conducted using a Bruker D8 DISCOVER X-ray diffractometer with Cu as a target.
[0074] The SEM analysis is conducted using a HITACHI S-4800 scanning electron microscope at 8.0 kV.
[0075] The TEM analysis is conducted using an FEI F20 transmission electron microscope at 200 kV.
[0076] The XPS analysis is conducted using a Kratos AXIS ULTRA.sup.DLD device with Al as a target.
[0077] The ICP analysis is conducted using an SPECTRO ARCOS ICP-OES instrument.
[0078] A method for producing FDCA by electrocatalytic oxidation of HMF is provided, where the catalytic oxidation is conducted using an electrolytic cell;
[0079] the electrolytic cell is a three-electrode electrolytic cell or a two-electrode electrolytic cell;
[0080] an anodeused is a monolithic catalyst;
[0081] the monolithic catalyst includes a carrier and an active substance loaded on the carrier; and
[0082] the active substance includes cobaltosic oxide particle-encapsulated nitrogen-doped carbon nanowires.
[0083] A preparation method of the monolithic catalyst includes the following steps:
[0084] S100: Preparation of a solution: Co(NO.sub.3).sub.2 is mixed with a nitrogen-containing compound and a carbon-containing compound in a specified ratio, and then water is added to obtain the solution, where the Co(NO.sub.3).sub.2, the nitrogen-containing compound, and the carbon-containing compound may be in a molar ratio of 1:(1.5-1):5.
[0085] Preferably, as an available embodiment, the nitrogen-containing compound and the carbon-containing compound may each be one or both from the group consisting of urea and tetrasodium EDTA.
[0086] The present application has no specific limitations on a concentration of the prepared solution. In order to prepare a monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst with excellent performance, enhance its catalytic stability, and prolong its service life, preferably, a molar ratio of Co(NO.sub.3).sub.2 to water may be 1:600 to 1:1200.
[0087] S200: Hydrothermal reaction: The solution obtained in step S100 is placed in a reaction kettle, and a carrier such as a metal foam, a carbon foam, or a CFS is added, kept at 110° C. to 160° C. for 8 hours to 24 hours, washed, and dried to obtain a precursor.
[0088] In S200, there is no special limitation on the added carrier such as a metal foam, a carbon foam, or a CFS. In order to prepare a uniform catalyst and improve its catalytic efficiency, preferably, a specification of carrier such as a metal foam, a carbon foam, or a CFS may allow the carrier to be immersed in the solution.
[0089] In this step, the precursor is obtained through a hydrothermal reaction, and the hydrothermal reaction may be conducted at 110° C. to 160° C. for 8 hours to 24 hours.
[0090] A surface of the precursor obtained by the hydrothermal reaction is covered with a small amount of precipitate. In order to remove the precipitate, a washing operation is required. Preferably, the washing may be conducted as follows: washing the precursor 2 to 3 times successively with water and ethanol.
[0091] After the precursor is rinsed, a drying operation is required to remove residual water and ethanol. Preferably, the drying may be conducted at 60° C. to 80° C. for 8 hours to 12 hours.
[0092] S300: Carbonization: The precursor obtained in S200 is placed in a heating furnace, a protective gas is introduced, and the precursor is kept at 300° C. to 400° C. for 0.5 hours to 1 hour and then cooled to obtain the monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst.
[0093] In this step, the target monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst is obtained through a carbonization process. In order to facilitate the introduction of the protective gas, the heating furnace may preferably be a tube furnace with a built-in quartz tube or corundum tube, and the protective gas may preferably be one or more from the group consisting of nitrogen, argon, and helium. A flow rate of the protective gas should not be too high, and may preferably be 100 mL/min to 180 mL/min. This flow rate can prevent the product from ablation and ensure the purity of the product, thereby improving the physical and chemical properties of the product.
[0094] In S300, the heating may be conducted by a one-step heating method. In order to ensure the quality of the product, a heating rate should not be too high. Preferably, a temperature control process of the heating furnace may be as follows: heating from room temperature to 300° C. to 400° C. at a heating rate of 4° C./min to 8° C./min, holding at the temperature for 0.5 hours to 1 hour, and cooling to room temperature at a cooling rate of 2° C./min to 3° C./min.
[0095] In the present application, the nitrogen-containing compound and the carbon-containing compound are added to provide an N source and a C source to form a nitrogen-doped carbon encapsulating layer, which reduces the corrosion of acid and alkali to cobalt and prolongs a service life of the catalyst.
[0096] It should be noted that, in the monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst finally obtained, a load of Co and a doping concentration of N can be adjusted by adjusting an initial ratio of the raw materials.
[0097] The preparation of the monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst of the present application adopts a simple operation method, shows low requirements for device and technology, involves common chemical raw materials, and has a low cost. In the catalyst obtained by the method of the present application, the N distribution is uniform, and the load of Co and the doping concentration of N can be adjusted, such that the catalyst can be used under different conditions. The monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst obtained by the present application has a relatively high content of doped carbon with excellent conductivity, which works together with cobaltosic oxide nanowires to make the catalyst have high conductivity and long service life. In addition, compared with the nano-powder catalyst, the monolithic catalyst prepared by this method has more mass transfer channels and is easier to be separated from a catalysis product after use.
EXAMPLE 1
[0098] (1) 0.584 g of Co(NO.sub.3).sub.2.6H.sub.2O, 0.6 g of urea, and 36 mL of deionized water were added to a beaker, and a resulting mixture was thoroughly stirred at room temperature. A molar ratio of the Co(NO.sub.3).sub.2 to the urea was 1:5, and a molar ratio of the Co(NO.sub.3).sub.2 to the water was 1:1,000.
[0099] (2) The solution prepared in step (1) was transferred to a 100 mL reactor, a nickel foam carrier was added and immersed in the solution, and the reactor was then placed in an oven to allow a reaction at 120° C. for 8 hours; after reaction, the carrier was taken out, rinsed twice successively with water and ethanol, placed in a beaker, and dried at 60° C. for 12 hours in an oven to obtain a precursor.
[0100] (3) The precursor obtained in step (2) was placed in a quartz boat of a tube furnace, then the tube furnace was sealed, and high-purity nitrogen was introduced as a whole-process protective gas at a flow rate of 150 mL/min for 30 min; and then the precursor was heated to 350° C. at a heating rate of 5° C./min, kept at the temperature for 0.5 hours, and then cooled to room temperature at a cooling rate of 3° C./min to obtain a monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst growing on the nickel foam, which was denoted as sample 1.
EXAMPLE 2
[0101] (1) 0.584 g of Co(NO.sub.3).sub.2.6H.sub.2O, 0.2 g of urea, and 36 mL of deionized water were added to a beaker, and a resulting mixture was thoroughly stirred at room temperature. A molar ratio of the Co(NO.sub.3).sub.2 to the urea was 1:1.67, and a molar ratio of the Co(NO.sub.3).sub.2 to the water was 1:1,000.
[0102] (2) This step was the same as in Example 1.
[0103] (3) This step was the same as in Example 1, and a product was denoted as Sample 2.
[0104] Compared with Example 1, the mass of urea among the raw materials used in this example was reduced, and the remaining preparation conditions remained unchanged. As the mass of urea decreases, the nitrogen-doped carbon encapsulating layer of the catalyst finally obtained becomes thinner and the amount of doped nitrogen decreases.
EXAMPLE 3
[0105] (1) This step was the same as in Example 1.
[0106] (2) The solution prepared in step (1) was transferred to a 100 mL reactor, a nickel foam carrier was added and immersed in the solution, and the reactor was then placed in an oven to allow a reaction at 140° C. for 8 hours; and then the carrier was taken out, rinsed twice successively with water and ethanol, placed in a beaker, and dried at 60° C. for 12 hours in an oven to obtain a precursor.
[0107] (3) This step was the same as in Example 1, and a product was denoted as Sample 3.
[0108] Compared with Example 1, a temperature of the hydrothermal reaction used in this example rose, and the remaining preparation conditions remained unchanged. As the temperature of the hydrothermal reaction rises, a nanowire diameter of the cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst becomes larger.
EXAMPLE 4
[0109] (1) 0.3 g of Co(NO.sub.3).sub.2.6H.sub.2O, 0.124 g of urea, and 20 mL of deionized water were added to a beaker, and a resulting mixture was thoroughly stirred at room temperature. A molar ratio of the Co(NO.sub.3).sub.2 to the urea was 1:2, and a molar ratio of the Co(NO.sub.3).sub.2 to the water was 1:1,078.
[0110] (2) The solution prepared in step (1) was transferred to a 100 mL reactor, a CFS carrier was added and immersed in the solution, and the reactor was then placed in an oven to allow a reaction at 120° C. for 12 hours; and then the carrier was taken out, rinsed twice successively with water and ethanol, placed in a beaker, and dried at 60° C. for 12 hours in an oven to obtain a precursor.
[0111] (3) The precursor obtained in step (2) was placed in a quartz boat of a tube furnace, then the tube furnace was sealed, and high-purity argon was introduced as a whole-process protective gas at a flow rate of 120 mL/min for 40 min; and then the precursor was heated to 350° C. at a heating rate of 5° C./min, kept at the temperature for 0.5 hours, and then cooled to room temperature at a cooling rate of 2° C./min to obtain a monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst growing on the CFS, which was denoted as sample 4.
EXAMPLE 5
[0112] (1) 0.584 g of Co(NO.sub.3).sub.2.6H.sub.2O, 0.8 g of Na.sub.4EDTA.4H.sub.2O, and 36 mL of deionized water were added to a beaker, and a resulting mixture was thoroughly stirred at room temperature. A molar ratio of the Co(NO.sub.3).sub.2 to the Na.sub.4EDTA.4H.sub.2O was 1:1.77, and a molar ratio of the Co(NO.sub.3).sub.2 to the water was 1:1,000.
[0113] (2) The solution prepared in step (1) was transferred to a 100 mL reactor, a carbon foam carrier was added and immersed in the solution, and the reactor was then placed in an oven to allow a reaction at 130° C. for 8 hours; and then the carrier was taken out, rinsed twice successively with water and ethanol, placed in a beaker, and dried at 60° C. for 12 hours in an oven to obtain a precursor.
[0114] (3) The precursor obtained in step (2) was placed in a quartz boat of a tube furnace, then the tube furnace was sealed, and high-purity argon was introduced as a whole-process protective gas at a flow rate of 140 mL/min for 30 min; and then the precursor was heated to 400° C. at a heating rate of 5° C./min, kept at the temperature for 0.5 hours, and then cooled to room temperature at a cooling rate of 3° C./min to obtain a monolithic cobaltosic oxide-encapsulated nitrogen-doped carbon nanowire catalyst growing on the carbon foam, which was denoted as sample 5.
EXAMPLE 6
[0115] Samples 1 and 5 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the carriers were subjected to an XRD test.
[0116] Samples 2 and 3 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the nickel foam were subjected to an XRD test. Compared with
[0117] Sample 4 and a cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powder mechanically peeled off from the CFS were subjected to an XRD test. The cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powder peeled off from the CFS is different from the cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powder peeled off in
EXAMPLE 7
[0118] Samples 1 and 5 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the carriers were subjected to SEM and TEM tests.
[0119] SEM and TEM images of Samples 2 and 3 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the carriers are similar to that of Sample 1, which are different only in nanowire diameter.
[0120] SEM and TEM images of Samples 4 and 5 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the carriers are similar to that of Sample 1, which are different only in carrier and nanowire diameter.
EXAMPLE 8
[0121] Samples 1 to 5 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the carriers were subjected to an XPS test.
[0122] Samples 1 to 5 and cobaltosic oxide-encapsulated nitrogen-doped carbon nano-powders mechanically peeled off from the carriers were subjected to a STEM test to obtain STEM element distribution maps.
EXAMPLE 9
[0123] Working electrode fabrication: Samples 1 to 5 and pure nickel foam were each fixed by stainless steel electrode clamps to obtain working electrodes.
[0124] Counter electrode: A graphite rod, a platinum wire, or another inert conductive material was directly used as a counter electrode.
[0125] Three-electrode system assembly: The working electrode was used as anode, the counter electrode was used as cathode, and a saturated calomel electrode was used as a reference electrode; the electrodes were fixed in a rubber stopper and then fixed on a 100 mL reactor.
[0126] Two-electrode symmetrical electrolytic cell: the anode and cathode were two identical working electrodes, and a reactor had a volume of 10 mL or more.
[0127] Under normal temperature and normal pressure conditions, the assembled two-electrode system was subjected to an electrocatalytic performance test, with sodium hydroxide aqueous solution, a 10 mM HMF-containing sodium hydroxide aqueous solution, a 100 mM HMF-containing sodium hydroxide aqueous solution, and a 200 mM HMF-containing sodium hydroxide aqueous solution as electrolytes.
[0128] A test device was shown in
[0129] When other samples are used as anodic catalysts, the similar catalytic effect can be achieved. The above examples are merely few examples of the present application, and do not limit the present application in any form. Although the present application is disclosed as above with preferred examples, the present application is not limited thereto. Some changes or modifications made by any technical personnel familiar with the profession using the technical content disclosed above without departing from the scope of the technical solutions of the present application are equivalent to equivalent implementation cases and fall within the scope of the technical solutions.