COMPRESSOR HOUSING
20180038387 ยท 2018-02-08
Assignee
Inventors
Cpc classification
F02B33/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/1042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2700/331
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The object is to provide a compressor housing which can suppress blowback of oil. A compressor housing (1) is used in a compressor which uses a compressor impeller (5) provided in an intake air flow path more to a downstream side than a blow-by gas inlet. The compressor housing (1) includes an impeller chamber (2), and an intake air duct (6) which extends along an axis line (C). The duct (6) includes an inner-wall face (61). A step part (67) that is arc shaped along a circumferential direction of the impeller (5) and has a distance along the radial direction of the impeller (5) from the axis line (C) that is farther at a downstream side than at an upstream side thereof is formed in the inner-wall face (61) more to an upstream side along the axis line (C) than the intake air inlet (22).
Claims
1. A compressor housing of a compressor that uses an impeller provided in an intake air flow path of the internal combustion engine more to a downstream side than a blow-by gas recirculation part in which blow-by gas of the internal combustion engine recirculates, to pressurize intake air flowing through the intake air flow path, the compressor housing comprising: an impeller chamber that houses the impeller to be rotatable, and an intake air duct that extends along an axis line of the impeller and introduces intake air to the impeller chamber, wherein the intake air duct includes an inner-wall face that connects with an intake air inlet formed in the impeller chamber, and wherein a step part that is arc shaped along a circumferential direction of the impeller and has a distance along the radial direction of the impeller from the axis line that is farther at a downstream side than at an upstream side thereof is formed in the inner-wall face more to an upstream side along the axis line than the intake air inlet.
2. The compressor housing according to claim 1, further comprising a breather duct that extends in the radial direction of the impeller and introduces blow-by gas into the intake air duct.
3. The compressor housing according to claim 2, wherein the blow-by gas inlet connecting an inner circumferential face of the breather duct and the inner-wall face is provided vertically above the intake air inlet in an equipped orientation of the compressor housing, and wherein a connecting face in the inner-wall face that connects the blow-by gas inlet and the intake air inlet is substantially perpendicular relative to the axis line.
4. The compressor housing according to claim 1, wherein a recess is formed in the inner-wall face at a portion adjacent to the intake air inlet of a base serving as a bottom in an equipped orientation of the compressor housing, and wherein the step part is formed more to an upstream side along the axis line than the recess.
5. The compressor housing according to claim 2, wherein a recess is formed in the inner-wall face at a portion adjacent to the intake air inlet of a base serving as a bottom in an equipped orientation of the compressor housing, and wherein the step part is formed more to an upstream side along the axis line than the recess.
6. The compressor housing according to claim 3, wherein a recess is formed in the inner-wall face at a portion adjacent to the intake air inlet of a base serving as a bottom in an equipped orientation of the compressor housing, and wherein the step part is formed more to an upstream side along the axis line than the recess.
7. The compressor housing according to claim 4, wherein the step part is formed in the inner-wall face at a portion other than the base.
8. The compressor housing according to claim 5, wherein the step part is formed in the inner-wall face at a portion other than the base.
9. The compressor housing according to claim 6, wherein the step part is formed in the inner-wall face at a portion other than the base.
10. The compressor housing according to claim 3, wherein the step part extends along the circumferential direction to a side of the blow-by gas inlet from a position, which is higher than a lowest point of the intake air inlet, on the inner-wall face at a lateral part in the equipped orientation of the compressor housing.
11. The compressor housing according to claim 6, wherein the step part extends along the circumferential direction to a side of the blow-by gas inlet from a position, which is higher than a lowest point of the intake air inlet, on the inner-wall face at a lateral part in the equipped orientation of the compressor housing.
12. The compressor housing according to claim 9, wherein the step part extends along the circumferential direction to a side of the blow-by gas inlet from a position, which is higher than a lowest point of the intake air inlet, on the inner-wall face at a lateral part in the equipped orientation of the compressor housing.
13. A compressor housing of a compressor that uses an impeller provided in an intake air flow path of the internal combustion engine more to a downstream side than a blow-by gas recirculation part in which blow-by gas of the internal combustion engine recirculates, to pressurize intake air flowing through the intake air flow path, the compressor housing comprising: an impeller chamber that houses the impeller to be rotatable, and an intake air duct that extends along an axis line of the impeller and introduces intake air to the impeller chamber, wherein the intake air duct includes an inner-wall face that connects with an intake air inlet formed in the impeller chamber, and wherein a groove extending along the radial direction of the impeller from a position, which is higher than a lowest point of the intake air inlet, on a circumferential edge of the intake air inlet that in the equipped orientation of the compressor housing, is formed in the inner-wall face more to an upstream side along the axis line than the intake air inlet.
14. The compressor housing according to claim 13, further comprising a recirculation duct that extends along a radial direction of the impeller and introduces blow-by gas or exhaust gas into the intake air duct, wherein the groove extends from a circumferential edge of the intake air inlet to a side of an inner circumferential face of the recirculation duct.
15. The compressor housing according to claim 14, wherein a recirculation opening that connects the inner circumferential face of the recirculation duct and the inner-wall face is provided at a position higher than the intake air inlet at an equipped orientation of the compressor housing, and wherein the groove extends from a circumferential edge top part of the intake air inlet to a side of the inner circumferential face of the recirculation duct.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION OF THE INVENTION
[0038] Hereinafter, an embodiment of the present invention will be explained while referencing the drawings.
[0039] The turbocharging system S includes an air-cleaner box 91 that purifies the ambient air; a turbocharger 92 that includes an exhaust turbine which converts the exhaust gas energy into the mechanical energy of a rotating shaft, and a compressor 92C that pressurizes the intake air using a compressor impeller described later, which is coupled to the rotating shaft; intake air plumbing 93 that connects the air-cleaner box 91 and the compressor 92C; an air-flow meter 94 that detects the flowrate of intake air flowing in the intake air plumbing 93; EGR plumbing 95 that connects the compressor 92C and an exhaust flow path of the engine which is not illustrated; and breather plumbing 96 that connects the compressor 92C and the crankcase of the engine which is not illustrated. It should be noted that
[0040] The intake air plumbing 93 extends substantially horizontally at the equipped orientation thereof to connect the air-cleaner box 91 and the intake air duct described later, which is formed at the compressor housing 1 constituting the main body of the compressor 92. Inside of the compressor housing 1, the main flow of intake air purified by the air-cleaner box 91 flows in the direction shown by the arrow 98a in
[0041] The EGR plumbing 95 connects the exhaust flow path (not illustrated) and an EGR duct described later, which is formed at the compressor housing 1. Part of the exhaust gas of the engine (hereinafter referred to as EGR gas) thereby flows inside of the compressor housing 1 in a direction substantially perpendicular to the main flow of intake air shown by the arrow 98a, as shown by the arrow 98b in
[0042] The breather plumbing 96 connects the crankcase (not illustrated) and a breather duct described later, which is formed in the compressor housing 1. Blow-by gas thereby flows inside of the compressor housing 1 in a direction substantially perpendicular to the main flow of intake air shown by the arrow 98a, as shown by the arrow 98c in
[0043] In addition, in the turbocharger system 8, an EGR gas recirculation part (i.e. EGR duct 7 described later) in which EGR gas is recirculated, and a blow-by gas recirculation part (i.e. breather duct 8 described later) in which blow-by gas is recirculated are provided in the intake air flow path constituted by the air-cleaner box 91, intake air plumbing 93 and compressor housing 1, more to a downstream side than the air-flow meter 94.
[0044]
[0045] The compressor housing 1 includes the impeller chamber 2 which houses the compressor impeller 5 to be rotatable about the rotating shaft R; a diffuser chamber 3; a scroll flow path 4; an intake air duct 6 to which the intake air plumbing 93 (refer to
[0046] The compressor impeller 5 includes a wheel 51 coupled to the rotating shaft R that is rotationally driven by the exhaust turbine, and a plurality of blades provided to a conical hub face of this wheel 51. Each of the blades 52 is provided at equal intervals along the circumferential direction on the hub face of the wheel 51. Each of the blades 52 is a plate shape that extends at a predetermined angular distribution from a leading edge 53, which is the inlet of intake air, towards a trailing edge 54, which is the outlet of intake air. A tip end 55 of each blade 52 is formed along a surface profile of a shroud 21 described later, which opposes the compressor impeller 5 when housed inside of the impeller chamber 2.
[0047] The shroud 21, which covers a lateral part of the compressor impeller 5, is formed in the impeller chamber 2. The shroud 21 includes a shroud face of a shape following the tip edges 55 from the leading edge 53 until the trailing edge 54 of the compressor impeller 5, and more specifically, a shroud face of a shape substantially matching the enveloping surface formed by the tip edges 55, when the compressor impeller 5 rotates around the rotating shaft R, and the shroud 21 covers the tip edges 55, which are the lateral part of the compressor impeller 5 by way of this shroud face. A side at the leading edge 53 of this shroud 21 forms an intake air inlet 22 having an inside diameter substantially equal to the outside diameter of this leading edge 53. In addition, a side at the trailing edge 54 of the shroud 21 forms an annular intake air discharge opening having a width substantially equal to the height of this trailing edge 54.
[0048] The compressor impeller 5 rotates clockwise when viewing from the intake air upstream side around the rotating shaft R (i.e. clockwise in
[0049] The diffuser chamber 3 is annular, and is formed so as to surround the intake air discharge opening of the impeller chamber 2. A raw of linear vanes provided to stand is formed at predetermined intervals along the circumferential direction of the compressor impeller 5 in the diffuser chamber 3. By the compressor impeller 5 rotating, the intake air discharged from the trailing edge 54 thereof to the outside in the radial direction is decelerated in the course of flowing while expanded along the vane row formed in the diffuser chamber 3.
[0050] The scroll flow path 4 is annular, and is formed so as to surround the diffuser chamber 3. The flow path cross-sectional area of the scroll flow path 4 becomes gradually larger along the same direction as the rotational direction of the compressor impeller 5. The intake air discharged from the diffuser chamber 3 to outside in the radial direction, after further decelerated in the course of flowing through the scroll flow path 4, is guided to the combustion chamber of the engine (not illustrated) via the intake air discharge duct 41 (refer to
[0051] The intake air duct 6 is substantially tubular extending along the axis line C of the compressor impeller 5. The intake air duct 6 includes an inner-wall face 61 that connects to the intake air inlet 22 formed at the impeller chamber 2. The intake air introduced by the intake air plumbing 93 in
[0052] As shown in
[0053] The EGR duct 7 is a pipe member that communicates a plumbing connection part 71 provided at the outside of the compressor housing 1 and the intake air flow path formed by the inner-wall face 61 on the inside of the intake air duct 6. The aforementioned EGR plumbing 95 (refer to
[0054] The breather duct 8 is a pipe member communicating a plumbing connection part 81 provided outside of the compressor housing 1 and the intake air flow path formed by the inner-wall face 61 at the inside of the intake air duct 6. The aforementioned breather plumbing 96 (refer to
[0055]
[0056] Referring back to
[0057]
[0058] As shown in
[0059] The step part 67 extends along the circumferential direction of the compressor impeller 5 to a side of the blow-by gas inlet 83 provided above in the vertical direction the intake air inlet 22, from a position, which is higher than the lowest point 221 of the intake air inlet 22, on a lateral part in the equipped orientation of the compressor housing 1 of the inner circumferential face 62 of the intake air duct 6.
[0060] The effects of this step part 67 will be explained while referencing
[0061]
[0062] As shown in
[0063] The effects of this groove 68 will be explained while referencing
[0064] According to the compressor housing 1 of the present embodiment, the following effects are exerted.
[0065] (1) The compressor housing 1 forms an arc-shaped step part 67 along the circumferential direction of the compressor impeller 5, more to the upstream side along the axis line C than the intake air inlet 22 in the inner circumferential face 62 of the intake air duct 6 thereof. Since the step part 67 serves as a barrier relative to the flow of oil running along the inner circumferential face 62, even when strong swirl flow is produced from the downstream side towards the upstream side within the intake air duct 6 in a state in which oil has collected in the recess 65 in the vicinity of the intake air inlet 22 within the intake air duct 6, it is possible to suppress oil from overcoming the step part 67 and blowing back further to the upstream side. In addition, it is thereby possible to prevent the air-flow meter 94 provided on the upstream side from the intake air duct 6 from being dirtied by oil.
[0066] (2) The compressor housing 1 provides the breather duct 8 extending along the radial direction of the compressor impeller 5, and recirculates blow-by gas from this breather duct 8 within the intake air duct 6. With a conventional compressor housing, when recirculating blow-by gas within the intake air duct of the compressor housing, oil tends to collect within the intake air duct, and the problem of blowback of oil to the intake air upstream side is more remarkably exhibited. In contrast, with the compressor housing 1, since the outward flow of oil to upstream side is suppressed by the step part 67 formed in the intake air duct 6, even if recirculating blow-by gas within the intake air duct 6, the problem of blowback of oil as mentioned above will not actualize.
[0067] (3) With the compressor housing 1, the blow-by gas inlet 83 is provided vertically above the intake air inlet 22 in the equipped orientation thereof, and further, the connecting face 66 which connects the blow-by gas inlet 83 and the intake air inlet 22 in the shoulder face 63 of the intake air duct 6 is substantially perpendicular to the axis line C. Since most of the oil in the blow-by gas is thereby flowed into the intake air inlet 22, it is possible to reduce the amount of oil collecting in the recess 65 inside the intake air duct 6, and possible to further suppress blowback of oil.
[0068] (4) With the compressor housing 1, the step part 67 is formed more to the upstream side along the axis line C than the recess 65 serving as the bottom in the equipped orientation of the inner circumferential face 62 of the intake air duct 6. It is thereby possible to suppress the outward flow to further upstream side by this step part 67, even if oil collected in the recess 65 is flowed to the upstream side by a strong reverse swirl flow as mentioned above.
[0069] (5) With the compressor housing 1, the step part 67 is formed in a portion other than the base 64 of the inner circumferential face 62. It is thereby possible to suppress the outward flow to the upstream side thereof, without increasing the amount of oil collecting in the recess 65 within the intake air duct 6.
[0070] (6) With the compressor housing 1, the step part 67 extends along the circumferential direction of the compressor impeller 5 to the side of the blow-by gas inlet 83 provided vertically above the intake air inlet 22 from a position, which is higher than the lowest point 221 of the intake air inlet 22, on a lateral part in the equipped orientation of the inner circumferential face 62. When a strong reverse swirl flow is produced, the oil collected in the recess 65 thereby flows from the side of the base 64 along the step part 67 to the side of the blow-by gas inlet 83 which is vertically above, and runs along the connecting face 66 formed to be substantially perpendicular to the axis line C and flows into the intake air inlet 22. It is thereby possible to flow the oil collected in the recess 65 into the intake air inlet 22, while configuring so as not to blow back to the upstream side.
[0071] (7) The compressor housing 1 forms the groove 68 extending along the radial direction from a position, which is higher than the lowest point 221 of the intake air inlet 22 in the equipped orientation, on the circumferential edge of the intake air inlet 22, more to an upstream side along the axis line C than the intake air inlet 22 in the shoulder face 63 of the intake air duct 6 thereof. Since it is thereby possible to temporarily cause the oil swirling around the intake air inlet 22 during steady operation to evacuate to this groove 68, it is possible to reduce the amount of oil collecting in the recess 65 upon releasing the accelerator pedal. It is thereby possible to reduce the amount of oil blown back from the upstream side to the downstream side when a strong reverse swirl flow is produced from the downstream side towards the upstream side inside the intake air duct 6. In addition, it is thereby possible to prevent the air-flow meter 94 provided on the upstream side of the intake air duct 6 from being dirtied by oil.
[0072] (8) The compressor housing 1 provides the EGR duct 7 extending along the radial direction of the compressor impeller 5 and introducing EGR gas into the intake air duct 6, and the groove 68 extends from the circumferential edge of the intake air duct 22 to the side of the inner circumferential face 72 of the EGR duct 7. In other words, with the compressor housing 1, it is possible to cause a sufficient amount of oil to evacuate to the groove 68, by providing the groove 68 using the space formed by providing the EGR duct 7.
[0073] (9) With the compressor housing 1, the groove 68 extends from the apex 222 of the circumferential edge of the intake air inlet 22 in the equipped orientation to the side of the inner circumferential face of the EGR duct 7. The oil temporarily evacuating to the groove 68 by way of the swirl flow during steady operation, when releasing the accelerator pedal, runs along the groove 68 to flow into the intake air inlet 22 further below; therefore, it is possible to reduce the amount of oil collecting in the recess 65.
[0074] Although an embodiment of the present invention has been explained above, the present invention is not to be limited thereto. The detailed configurations may be modified as appropriate within the scope of the gist of the present invention.
[0075] In the above-mentioned embodiment, an example is explained in which the rotational direction of the compressor impeller 5 is established as clockwise when viewed from the upstream side; however, the rotational direction of the compressor impeller 5 may be reversed from this.
[0076] In the above-mentioned embodiment, an example is explained in which the reference point of the groove 68 is established as the apex 222 in the equipped orientation of the circumferential edge of the intake air inlet 22; however, the present invention is not to be limited thereto. The reference point of the groove 68 may be any portion of the circumferential edge of the intake air inlet 22, so long as being higher than the lowest point 221 of the intake air inlet 22 in the equipped orientation.