Dispenser device for ice and water, components thereof and process of cleaning same
09885511 ยท 2018-02-06
Assignee
Inventors
- Roger P. Brunner (Wind Gap, PA, US)
- Steven R. Follett (Bethlehem, PA, US)
- Matthew S. Greene (Northampton, PA, US)
- Robert Hettinger (Philadelphia, PA, US)
- Michael A. Rice (Bethlehem, PA, US)
- Michael S. Yautz (Easton, PA, US)
Cpc classification
F25C5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/0417
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2500/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C2700/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C2400/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2323/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7358
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25C5/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25C5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A low profile ice maker/dispenser and water dispenser having a high ice making capacity, for ice nugget manufacture is provided, wherein ice nuggets are metered out of a storage bin via a nugget dispenser outlet, and whereby water is dispensed via a water dispenser outlet. A refrigeration cycle is used, wherein an auger compresses ice on a wall of an evaporator and delivers the ice to the ice bin, breaking it into nuggets along the way. An outer wall of the evaporator is comprised of part of the water reservoir. A baffle in the ice bin facilitates metering of the amount of ice discharged. The system comprises a closed system that enables efficient cleaning of the system.
Claims
1. A low profile combination ice maker and ice and water dispenser device for home and/or office use that comprises a self-contained unit, including: (a) a structure of no more than 18 inches in height comprising said device, for disposition in a vertical opening on top of a countertop and beneath an overhanging cabinet and including a front, rear, left and right sides and a top and a bottom; (b) said device having a water inlet for connecting to a source of inlet water and a water conduit line therein, and an electrical connection to a source of electric current for operating motors and/or switches within said device; (c) said device including a water discharge outlet at the front of the device spaced adjacent one of the left and right sides of the device, connected to the water conduit line, a water discharge valve for opening the water discharge outlet and a water discharge actuator for actuating the water discharge valve to dispense water into a vessel disposed beneath the water discharge outlet; (d) said device including an ice nugget discharge outlet at the front of the device separate from the water discharge outlet and spaced adjacent the other one of said left and right sides of the device, and an ice discharge actuator for actuating the dispensing ice nuggets into a vessel disposed beneath the ice discharge outlet; (e) a tray disposed beneath the water discharge outlet and beneath the ice nugget discharge outlet; (f) the tray comprising container for holding excess water from the water discharge outlet and/or the ice discharge outlet and a perforate grate in the container at an upper end thereof on which the vessels can be situate for receiving ice or water therein; (g) refrigeration system inside said device at a lower end thereof for making ice nuggets from water delivered thereto via said water conduit line; (h) a delivery conduit for delivering ice nuggets from the refrigeration system at the lower end of the device in a vertically upward direction into an ice nuggets storage bin; (i) the ice nugget storage bin located inside said device located a higher end of the device for storing ice nuggets received via said delivery conduit means; (j) an ice conveyor within said ice nugget storage bin for conveying ice nuggets in a vertically upward direction in said bin for gravity discharge of ice nuggets from the bin via the ice nugget discharge outlet; with the ice nugget discharge outlet being located at an upper end of the bin, for discharge of ice into a vessel disposed on the tray beneath the ice nugget discharge outlet; and (k) the ice conveyor within said ice nugget storage bin comprises a rotatable auger having lower and upper ends and disposed in the storage bin for rotating about a central auger axis and conveying ice in a path of travel from a lower end of the bin and an upper end of the bin at an angle, toward the ice nugget discharge outlet at the upper end of the bin.
2. The dispenser device of claim 1, wherein the refrigeration system includes a compressor, condenser, expansion device and evaporator for a refrigerant fluid, for cooling a cylindrical freezing chamber and a rotatable auger within said freezing chamber for scraping ice off an interior wall of the freezing chamber and compressing the ice into an elongate ice nugget.
3. The dispenser device of claim 1, wherein the delivery conduit includes an arcuate delivery portion of said conduit, having an arcuate radius sufficient for breaking up an elongate ice nugget into a plurality of ice nuggets for delivery into said bin.
4. The dispenser device of claim 3, wherein the delivery conduit for delivering ice nuggets to the ice storage bin delivers ice nuggets into the bin via the arcuate delivery portion of the conduit at an entry point that is on a side of the bin, adjacent to the top of the bin, and comprises an ice fill controller for facilitating a maximum fill of ice nuggets into the bin, and wherein the space above the top of the bin is free of any ice delivery conduit.
5. The dispenser device of claim 1, including a water reservoir for receiving water via said water conduit line and supplying water to said refrigeration system for making ice nuggets.
6. The dispenser device of claim 5, including a valve and a float for controlling the water level in said water reservoir.
7. The dispenser device of claim 5, including a melt water delivery line between said ice nugget storage bin and said water reservoir, comprising gravity operated flow of melt water from melted nuggets in said bin, back to said water reservoir.
8. The dispenser device of claim 1, wherein the refrigeration system is of a capacity that produces greater than four pounds of ice per hour.
9. The dispenser device of claim 1, wherein the ice nugget storage bin has a capacity for storing greater than seven pounds of ice in the bin.
10. The dispenser device of claim 1, wherein the tray includes conductivity rods or strips for discontinuing the discharge of water from the water discharge outlet and of ice from the ice nugget discharge outlet when water in the tray reaches a pre-determined level.
11. The dispenser device of claim 1, wherein the tray is free of any water outlet.
12. The dispenser device of claim 1, wherein the tray has a water outlet.
Description
BRIEF DESCRIPTIONS OF THE DRAWING FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTIONS OF THE PREFERRED EMBODIMENTS
(13) Referring now to
(14) The dispenser device 10 is shown to have a sufficiently low profile that it is preferably no more than 18 inches in height, to fit between the countertop 11 and the upper cabinet 13, within a distance D1, as shown, which distance D1 may be between 18 and 20 inches.
(15) The dispenser device 10 of this invention is adapted to provide sufficient ice making and ice storage capacity for an office setting, or a high end residential market. For example, a 50 person office can be served successfully by an ice maker/dispenser that produces more than 4 and preferably about 4 to 5 pounds of ice per hour, and storing greater than 7 and preferably 7 to 8 pounds of ice in its internal storage bin.
(16) Additionally, the dispenser device should be able to accommodate cups or other containers that are about 8 inches or more high, such that discharge outlets for ice and water must be at a sufficient height to accommodate such cups or containers therebeneath.
(17) Additionally, it is desirable that the dispenser device not be excessively wide, to accommodate most office situations. To this end, the dispenser device 10, between its right and left sides 23, 24, should be about 15 inches in width.
(18) In the dispenser device 10 as illustrated in
(19) A tray 30 is illustrated at the lower end of the dispenser device 10, for accommodating a cup or other container thereon, with the tray being adapted to receive and hold overflow water and/or ice therein.
(20) With reference to
(21) With reference now to
(22) At the lower right portion of the schematic of
(23) The cylindrical jacket 52 for the evaporator 46 is comprised of a preferably plastic material that will be discussed further herein, that is a component of a water reservoir 53 that will likewise be discussed in greater detail hereafter. At right and left ends of the evaporator 46, suitable sealing means are provided, such as O-rings (not shown), for sealing the refrigerant flowing in the canal provided by the helical flight, to prevent leakage of refrigerant fluid from the evaporator at right and left ends.
(24) A suitable fan 54 will preferably be provided, motor driven at 55 from a suitable electrical source 56, for facilitating the dissipation of heat from the condenser 43.
(25) An auger 60 is located inside the evaporator 46, being shaft mounted at 61 on its right end as shown in
(26) During rotation of the auger 60, water provided from the water reservoir 53, via an opening at the right end of the evaporator, as shown, enters the freezing zone 66, to form as ice on the wall 67 of the evaporator, to be scraped therefrom by the auger 60, and delivered leftward along the auger, to be compacted as an elongate cylinder of ice as ice leaves the left end 68 of the evaporator body in the direction of arrow 70 into an ice conduit 71 for delivery as individual ice nuggets 72 into an ice bin 73.
(27) In the ice bin 73 a wire screw type auger 74 is disposed, at an acute angle, as illustrated, and is motor driven via a motor 75 suitably electrically connected at 76 for driving a shaft 77 that drives the wire auger 74.
(28) Ice nuggets 72 that have accumulated at the lower end of the bin (not shown in
(29) If desired, the flow of ice via line 71 into the bin 73 may be interrupted in the event that the bin 73 becomes full of ice, by having a suitable ice fill controller 84 disposed in the line 71, which can be electrically connected via line 120 to compressor 41 to shut down the compressor 41, and at 89 to the gearmotor 62 to discontinue operation of the gearmotor 62 that drives the ice scraping auger 60, until some of the ice nuggets 72 are emptied from the bin 73, in which case, the controller 84 can re-open the line 71 and re-actuate the gearmotor 62 and compressor 41, to resume filling the bin 73 with ice nuggets. The controller 84 can, if desired, operate to sense axial strain in the conduit 71 as is disclosed in U.S. Pat. No. 7,469,548, the complete disclosure of which is herein incorporated by reference.
(30) In the event that ice nuggets in the bin 73 begin to melt, and melt water is present at the lower end of the bin 73, such melt water can drain by entering a water drain line 86, to pass into the water reservoir 53 via the drain line 86, by means of gravity flow thereto, in the direction of arrow 87.
(31) A vent line 88 exists between the ice storage bin 73 and the water reservoir 53, as shown, in that, as will later be discussed herein, the ice storage bin 73, the water reservoir 53, the zone 66 for ice formation within the evaporator 46, the drain line 86, and the ice delivery conduit 71 comprise a closed system (except for the ice dispenser outlet 26), sealed closed to atmosphere, remaining clean and uncontaminated from ambient influences.
(32) Water is delivered to the dispenser device 10 from a house or office water supply line 90, through a valve 91 that controls water flow, through an optional ultraviolet treatment station 92 where ultraviolet light can neutralize any bacteria in the water, with the water then passing via water line 93 to an optional filter 94, to a water delivery line 95, then to the water discharge outlet 25, controlled by the water discharge actuator 27, in much the same manner as has been discussed above with respect to the ice discharge actuator 28, for delivery of water to a cup or other container 96 disposed on the tray 30.
(33) Inlet water is also thereby delivered via line 97 to the water reservoir 53, via a valve 98 that is controlled by means of a float 100 operated in accordance with the water level within the water reservoir 53, to allow more water to enter the reservoir 53 via control device 101 that opens and closes the valve 98.
(34) In
(35) With reference to
(36) The water reservoir 53 and the outer wall 52 of the evaporator are constructed of a non-metallic material, preferably a thermoset plastic, molded as a single unit, or in components that are then fused together, and are preferably fiber-reinforced, and of a preferably polyester material reinforced with glass and/or minerals, that is sufficiently dense and non-porous that it prevents the passage of gaseous refrigerant fluid through the thermoset plastic, most especially for that portion of the thermoset plastic that comprises the evaporator jacket. The material of the evaporator jacket, once molded, is dimensionally stable, allowing for essentially no dimensional creep. Such material resists the attachment of chemical cleaners thereto, and has good mechanical strength for pressure containment of the gaseous refrigerant for which it provides the outer jacket of the evaporator.
(37) The gearmotor 62 drives the shaft 63 that, in turn, rotates the auger 60.
(38) With reference to
(39) While the float 100 illustrated in
(40) At the right end of the water reservoir 53, near the bottom thereof, there is a water discharge line 49, as illustrated in
(41) With reference to
(42) Also, in the lid 125 there is a removable access cap 127, that is normally sealingly closed therein, but which can be removed when the ice bin 73 is to receive a cleaning and/or sanitizing solution, as will hereinafter be described, and then that removable cap 127 can be inverted and used to seal close the ice nugget discharge outlet 26, as is shown in phantom at the lower left side of the illustration of
(43) As is illustrated in
(44) With reference to
(45) In
(46) With reference now to
(47) In
(48) With reference to
(49) Thus, it will be seen that the baffle blocks ice from entering the space 144 to the left of the baffle 135 as viewed in
(50) It will be noted that larger nuggets 145 of ice can engage the edge 146 of the baffle 135 as the nuggets 145 are being urged thereagainst by the upper end of the auger 74 rotating in a counter clockwise direction as shown by the arrow 147, such that such larger nuggets 145 will be sheared into smaller sized nuggets, to be of a desirable size at 148 to pass through the outlet or spout 26 upon discharge.
(51) The present invention thus allows the wire type auger and baffle to cooperate to enable a continuous stream of ice to be delivered via the outlet or spout 26, without surges.
(52) With reference now to
(53) The grate 155 is provided with a number of slots or other openings 157 therein to allow water that may overflow from a cup 96, or ice that may not fall into a cup 82 when water or ice are being dispensed, such that the water, or water from ice melt can pass through the openings 157 in the grate, and accumulate on the inside 158 of the tray 30.
(54) Referring now to
(55) Also, in the event that a leak should occur anywhere in the system, sensors located throughout the system will automatically close the water inlet valve 91.
(56) Additionally, if desired, when the circuit for the conductivity rods 160, 161 is completed, such may activate a liquid crystal display or the like 166, shown in
(57) While the tray illustrated in
The Cleaning/Sanitizing Operation
(58) As has been mentioned above, the ice/water system of this invention is a closed system, to guard against bacteria or other undesirable components entering into the system.
(59) When it is desired to clean the system, such will preferably be done when the level of water W in the water reservoir 53 is substantially empty. Then, the water control valve 91 and/or actuator 27 can be shut off, as will the water delivery from line 97 be shut off by closing the valve 98, and the valve 59 for emptying the water reservoir 53 via its discharge line 49 will be closed, after all the water is drained from the closed system.
(60) Then, upon removal of the cap 127 at the top of the bin 73, the cleaning and/or sanitizing solution can be added to the bin 73, which will fill the bin, the drain line 86, the water reservoir 53, the ice making zone 66, and the ice conduit 71, all after the cap 127 has been removed from the top 125 of the bin 73, and re-located beneath the ice discharge outlet, as shown in phantom at 127 in
(61) If desired, during the cleaning operation, the motor 62 may be used to drive the auger 60 inside the evaporator, and/or, the motor 75 may drive the auger 74 in the ice storage bin 73, to provide some agitation of the cleaning/sanitizing solution within the system.
(62) After a pre-determined cleaning time, the valve 59 in the discharge line 49 from the water reservoir 53 can be opened, and the cleaning solution can be discharged into a drain or container, as may be desired.
(63) Thereafter, the cap 127 can be removed from its position closing off the ice discharge outlet 26, and returned to close the opening in the top 125 of the bin cover, and various water inlets to the system can be resumed, once the sanitizing cleaning solution and/or any desired rinsing of the system has been completed, with the valve 59 thereafter being closed, and operation of the ice and water dispensing system can resume.
(64) It will thus be seen that the present invention allows for cleaning and/or sanitizing the system, without requiring disassembly of the various components of the system and without requiring manual cleaning of the various components of the system.
(65) It will be apparent from the foregoing that various modifications may be made in the details of construction, as well as in the use and operation of the various components of this invention, all within the spirit and scope of the invention as defined in the appended claims.