Sound abatement system and method
09885174 ยท 2018-02-06
Inventors
Cpc classification
E04B2001/8263
FIXED CONSTRUCTIONS
Y10T403/7194
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16B7/0493
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B1/8227
FIXED CONSTRUCTIONS
International classification
F16B7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A sound abatement system and method providing for assembly of stacked acoustic suppression walls is disclosed. The system incorporates vertical support members (VSM) and/or vertical I-beams (VIB) driven into the ground that support an acoustic suppression panel (ACP) array by virtue of diagonal fastening cables (DFC). The DFC in one preferred embodiment utilizes a combination of threaded J-hooks, cable loops, and angle iron to fix the ACP to the VSM/VIB by frictional contact.
Claims
1. A sound abatement system comprising: (a) a plurality of vertical support members (VSMs); (b) a plurality of acoustic suppression panels (ASPs); and (c) a plurality of diagonal fastening cables (DFCs); wherein: said VSMs are positioned vertically in the ground surrounding the perimeter of an area to be provided sound suppression; said ASPs further comprise a structural support frame (SSF) comprising a welded array of tubular metal; said SSF is covered with an acoustic suppression fabric (ASF); said DFC comprises: (1) a cable strap having first and second looped ends; (2) first and second J-hooks each having a hooked end and a threaded end; (3) first and second threaded fasteners; and (4) a binding retention plate (BRP) having first and second retention holes; said DFC is configured to affix said ASP to said VSM by looping said cable strap around said SSF and said VSM to force a frictional contact surface between said SSF and said VSM; said first J-hook hooked end is engaged with said first cable looped end; said second J-hook hooked end is engaged with said second cable looped end; said first J-hook threaded end is retained in said first retention hole of said BRP using said first threaded fastener; said second J-hook threaded end is retained in said second retention hole of said BRP using said second threaded fastener; and said BRP is configured to make frictional contact with said VSM.
2. The sound abatement system of claim 1 wherein said VSMs comprise material selected from a group consisting of: I-beams (VIBs); I-beams (VIBs) having a flange-to-flange web dimension of 12 inches; steel pipe; and steel pipe having a diameter of 3.5 inches.
3. The sound abatement system of claim 1 wherein said SSF comprises construction parameters selected from a group consisting of: square tubular steel having outer frame dimensions of 8 feet by 20 feet and inner frame dimensions of 4 feet by 10 feet; 2-inch square tubular steel having outer frame dimensions of 8 feet by 20 feet and inner frame dimensions of 4 feet by 10 feet; and 2-inch square tubular steel having outer frame dimensions of 10 feet by 20 feet and inner frame dimensions of 5 feet by 10 feet.
4. The sound abatement system of claim 1 wherein said ASF comprises cementitious wood fiber.
5. The sound abatement system of claim 1 wherein said BRP comprises material selected from a group consisting of: angle iron; square tubing; flat bar stock; preformed retention plate; preformed retention bar; and crimped retention bar.
6. The sound abatement system of claim 1 wherein said cable strap is looped multiple times around said SSF and said VSM to affect fixation of said ASP to said VSM.
7. The sound abatement system of claim 1 wherein said first cable strap looped end and said second cable strap looped end further comprise a cable termination selected from a group consisting of: cable ferrule clip; double cable ferrule clip; cable clamp; and swaged cable eyelet.
8. A sound abatement method configured to operate on a sound abatement system comprising: (a) a plurality of vertical support members (VSMs); (b) a plurality of acoustic suppression panels (ASPs); and (c) a plurality of diagonal fastening cables (DFCs); wherein: said VSMs are positioned vertically in the ground surrounding the perimeter of an area to be provided sound suppression; said ASPs further comprise a structural support frame (SSF) comprising a welded array of tubular metal; said SSF is covered with an acoustic suppression fabric (ASF); said DFC comprises: (1) a cable strap having first and second looped ends; (2) first and second J-hooks each having a hooked end and a threaded end; (3) first and second threaded fasteners; and (4) a binding retention plate (BRP) having first and second retention holes; said DFC is configured to affix said ASP to said VSM by looping said cable strap around said SSF and said VSM to force a frictional contact surface between said SSF and said VSM; said first J-hook hooked end is engaged with said first cable looped end; said second J-hook hooked end is engaged with said second cable looped end; said first J-hook threaded end is retained in said first retention hole of said BRP using said first threaded fastener; said second J-hook threaded end is retained in said second retention hole of said BRP using said second threaded fastener; and said BRP is configured to make frictional contact with said VSM; wherein said method comprises the steps of: (1) driving said VSMs vertically into the ground surrounding the perimeter of a predefined area to be provided sound suppression; (2) preassembling said ASPs to attach said ASF to the outer planar surface of said SSF; (3) arraying said ASPs against said VSMs by repeated application of steps (4)-(8); (4) locating said ASP coincident with said VSM and any previously installed ASPs; (5) positioning the inner planar surfaces of said SSFs comprising said ASPs against said VSMs; (6) affixing said SSFs to said VSMs using said DFCs at each point in which said tubular metal contacts said VSMs; (7) at points where the outer frame edges of said SSF intersect, wrapping said cable strap around both SSF outer frame edges and said VSM to affix both SSF frames to said VSM; and (8) proceeding to step (3) until said perimeter is enclosed by said ASP to a predetermined height.
9. The sound abatement method of claim 8 wherein said VSMs comprise material selected from a group consisting of: I-beams (VIBs); I-beams (VIBs) having a flange-to-flange web dimension of 12 inches; steel pipe; and steel pipe having a diameter of 3.5 inches.
10. The sound abatement method of claim 8 wherein said SSF comprises construction parameters selected from a group consisting of: square tubular steel having outer frame dimensions of 8 feet by 20 feet and inner frame dimensions of 4 feet by 10 feet; 2-inch square tubular steel having outer frame dimensions of 8 feet by 20 feet and inner frame dimensions of 4 feet by 10 feet; and 2-inch square tubular steel having outer frame dimensions of 10 feet by 20 feet and inner frame dimensions of 5 feet by 10 feet.
11. The sound abatement method of claim 8 wherein said ASF comprises brand cementitious wood fiber.
12. The sound abatement method of claim 8 wherein said BRP comprises material selected from a group consisting of: angle iron; square tubing; flat bar stock; preformed retention plate; preformed retention bar; and crimped retention bar.
13. The sound abatement method of claim 8 wherein said cable strap is looped multiple times around said SSF and said VSM to affect fixation of said ASP to said VSM.
14. The sound abatement method of claim 8 wherein said first cable strap looped end and said second cable strap looped end further comprise a cable termination selected from a group consisting of: cable ferrule clip; double cable ferrule clip; cable clamp; and swaged cable eyelet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a fuller understanding of the advantages provided by the invention, reference should be made to the following detailed description together with the accompanying drawings wherein:
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DESCRIPTION OF THE PRESENTLY PREFERRED EXEMPLARY EMBODIMENTS
(66) While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and will herein be described in detailed preferred embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiment illustrated. The numerous innovative teachings of the present application will be described with particular reference to the presently preferred embodiment, wherein these innovative teachings are advantageously applied to the particular problems of a SOUND ABATEMENT SYSTEM AND METHOD. However, it should be understood that this embodiment is only one example of the many advantageous uses of the innovative teachings herein. In general, statements made in the specification of the present application do not necessarily limit any of the various claimed inventions. Moreover, some statements may apply to some inventive features but not to others.
Cable Fastening not Limitive
(67) The present invention in many preferred embodiments utilizes wire cable as part of the attaching means between the acoustic panels and the vertical support structures. These wire cables may be terminated using a variety of methods including but not limited to cable clamps, braiding, welding, encapsulation, ferrules/clips/sleeves, and the like. The present invention does not limit the type of wire cable termination in this context, and thus the term termination should be given its broadest possible meaning in this application context.
J-Hook not Limitive
(68) Many preferred invention embodiments make use of J-hooks also referred to as J-bolts in the mechanical arts. Either of these terms should be considered equivalent in the context of the present invention. Many of these J-hook configurations will incorporate a hooked end and a threaded shaft to which a fastener, such as a nut, is affixed. One skilled in the art will recognize that the fastening means in this circumstance may include a wide variety of fastener types.
Vertical Support Member (VSM)/Vertical I-Beam (VIB) not Limitive
(69) Many preferred invention embodiments may make use of vertically-oriented conventional structural I-beams comprising a first and second flange parallel to one another, perpendicularly connected to each other with a web. While many preferred embodiments may make use of I-beams having a 12-inch web, other structural entities may be utilized in this context such as pipe, square tubing, rectangular tubing, structural channel, and the like. In these alternative contexts, the flanges of the I-beam as discussed herein may be substituted by any suitable surface of the alternative vertical support structure member.
(70) As illustrated in the Figures, the present invention is aptly suitable for application within a variety of vertical support members (VSM) as compared to the prior art because in contrast to the prior art the use of the diagonal fastening cable (DFC) means ensures that the profile of the VSM can be accommodated to affix the acoustic suppression panel (ASP) array to the VSM. This feature is not available in the prior art.
(71) Thus, the term VSM should be broadly construed to include a variety of support members including VIB structures. While the attached Figures and description will concentrate on VIB configurations, these embodiments are equally applicable to and should be considered as incorporating more generic VSM structures including pipe, square tubing, and other structural members.
Pipe not Limitive
(72) While many invention embodiments may make use of structural pipe as the vertical support member (VSM) to which the acoustic suppression panels (ASPS) are affixed, this term should be given broad interpretation as including a wide variety of tubular structural members.
Binding Retention Plate not Limitive
(73) While the present invention as depicted herein in some embodiments illustrates the use of angle iron as the binding retention plate (BRP) material, other equivalent forms are also anticipated, including square tubing, flat bar stock, and preformed plate assemblies, all of which should be included within the scope of the term BRP.
System Overview (0100)-(0700)
(74) Structural Block Diagram Overview (0100)
(75) A structural block diagram overview of the present invention may be generally interpreted via
(76) More detail on the ASP (0120) and DFC (0130) configurations is provided by the Figure references in
(77) Typical Oil/Gas Field Drilling Configuration (0200)(0700)
(78) As generally depicted in
(79) As depicted in
(80) The panelized nature of the ASP array is further depicted in the inside perimeter view of
(81) A typical configuration in partial construction using vertical I-beams (VIBs) for support is depicted in
Method Overview (0800)
(82) The system application context depicted in
(83) An exemplary present invention method can be generally described in the flowchart of
(84) This general method may be modified heavily depending on a number of factors, with rearrangement and/or addition/deletion of steps anticipated by the scope of the present invention. Integration of this and other preferred exemplary embodiment methods in conjunction with a variety of preferred exemplary embodiment systems described herein is anticipated by the overall scope of the present invention.
(85) As will be described herein, a key aspect of the present invention is the use of the diagonal fastening cable and associated hardware to secure the ASP SSFs to the VSMs. In contrast to the prior art, the use of cable attachment of the SSFs to the VSMs by frictional contact prevents the ASPS from dislocation from the VSMs during high wind conditions. This form of attachment also prevents the SSFs from rattling against the VSMs during high wind conditions, and thus creating noise in an environment in which sound suppression is the goal.
Acoustic Suppression Panels (ASP) (0900)-(1000)
(86) As generally illustrated in
Structural Support Frame (SSF) (1100)-(1200)
(87) The construction of the ASPS must typically meet several criterion, including the ability to rapidly deploy the sound abatement system, provide structural rigidity in high wind conditions, minimize weight, efficiently transport the system, and reduce material costs. To this end, optimal configurations of the present invention incorporate 2-inch square steel tubing for the SSF having dimensions of 20 feet wide by 8 feet or 10 feet high with internal cross supports at the midpoint of these extents. The use of tubular metal of other types is also anticipated. This permits optimal utilization of 20-foot standard tubular steel lengths by using three section lengths (joints) for the horizontal members, one half joint to support each vertical end of the frame, and an additional joint to support the center support. Remaining cutoff sections may then be used to supply diagonal supports as illustrated in
(88) This optimal configuration permits the ASPS to be both easily positioned with a crane at the job site, but also efficiently transported on a standard 40-foot flatbed trailer. The use of 20-foot by 8-foot or 20-foot by 10-foot panels permits these panels to be stacked efficiently on a standard 10-foot by 40-foot flatbed trailer.
(89) Note that this SSF configuration also permits the midpoint perimeter of the SSF to be coincident with the placement of vertical I-beams (VIBs) that are driven into the ground around the periphery of the sound abated area if these VIBs are placed at 10-foot intervals. This degree of frequency is necessary given the fact that many sound abatement walls may be 30-40 feet high, and thus experience a significant wind load when populated with the ASPS.
Acoustic Suppression Fabric (ASF) (1300)-(1400)
(90)
Exemplary Diagonal Fastening Cable Means Overview (1500)
(91) While the present invention may be implemented in many forms, several preferred embodiments make use of diagonal fastening cable means (1501) as depicted schematically in
One skilled in the art will recognize that this list is only exemplary of the present invention teachings.
Exemplary Cable Means Overview (1600)
(92) Within the context of the DFC structures outlined in
One skilled in the art will recognize that this list is only exemplary of the present invention teachings.
Exemplary Binding Retention Plate Embodiment (1700)-(2000)
(93) A preferred exemplary invention employing a binding retention plate (BRP) is depicted in
(94) Inspection of this diagram illustrates several of the advantages of the present invention over the prior art. Specifically, the web length of the VIB (1710) may be quite large with respect to the cross sectional dimensions of the SSF (1720) as depicted in this scaled example illustrating a typical 12-inch VIB and 22 SSF tubular steel member. This in some circumstances prevents failure of conventional VIB-to-SSF fastening means in high wind conditions. In contrast, the use of a looped cable (1731) in this situation ensures that there is no possibility of the SSF (1720) being dislodged from the VIB (1710) without complete failure of the looped cable (1731).
(95) Note that this embodiment provides for ease of installation in that the J-hooks (1732), fasteners (1734), and retention plate (1735) may be preassembled with the fasteners (1734) loosened to permit engagement of the J-hooks (1732) with the ends of the looped cable (1731) after the looped cable (1731) is positioned to encircle the VIB (1710) and SSF (1720). Once the J-hooks (1732) are engaged with the looped cable (1731), the fasteners (1734) may be tightened to secure the VIB (1710) to the SSF (1720) via tensioning of the looped cable (1731).
(96) As depicted in
Exemplary Crimped Stud Embodiment (2100)-(2400)
(97) A preferred exemplary invention employing a crimped stud in conjunction with a retention plate is depicted in
(98) As depicted in
Exemplary Preformed Retention Plate Embodiment (2500)-(2800)
(99) A preferred exemplary invention employing a crimped stud in conjunction with a preformed retention plate is depicted in
(100) An advantage to this configuration is the fact that the preformed retention plate (2535, 2635) permits the use of two DFC means if desired, and also self-aligns to the inner flange of the VIB to aid in the installation process. This configuration also ensures that there is no twist in the retention plate (2535, 2635) after installation of the system, which might result in reduction of tension to the cabling means. Yet another advantage to this configuration is that the profile of the resulting fastening system may be assembled below the plane of the inner flange of the VIB (note that the threaded studs (2533, 2633) lie below the upper surface plane of the preformed retention plate (2535, 2625)) as depicted in
Exemplary Preformed Retention Bar Embodiment (2900)-(3200)
(101) A preferred exemplary invention employing a crimped stud in conjunction with a preformed retention bar is depicted in
(102) An advantage to this configuration is the fact that the preformed retention bar (2935, 3035) can be attached to one looped end (3036) of the cable means so that the entire system is one connected unit. This eases installation of the system in that the installer can place the preformed retention bar (2935, 3035) against the VIB flange and then wrap the cable (2931, 3031) around the VIB (2910)/SSF (2920) combination then insert the threaded fastening shaft (2933, 3033) into the eyelet of the preformed retention bar (2935, 3035) and then tighten the cable by engaging the fastener (2934, 3034). As the installation of the ASP/SSF panels can occur at significant heights, the ability to safely deploy the installation is a significant feature of this embodiment.
Exemplary Crimped Retention Bar Embodiment (3300)-(3600)
(103) A preferred exemplary invention employing a crimped stud in conjunction with a preformed crimped stud retention bar is depicted in
(104) An advantage to this configuration is the fact that the preformed retention bar (3335, 3435) can be crimped (3436) to one end of the cable means (3331, 3431) so that the entire system is one connected unit. This eases installation of the system in that the installer can place the preformed retention bar (3335, 3435) against the VIB flange and then wrap the cable (3331, 3431) around the VIB (3310)/SSF (3320) combination then insert the threaded fastening shaft (3333) into the eyelet of the preformed retention bar (3335) and then tighten the cable by engaging the fastener (3334, 3434). As the installation of the ASP/SSF panels can occur at significant heights, the ability to safely deploy the installation is a significant feature of this embodiment.
Exemplary Ferrule Cable Termination (3700)-(4000)
(105)
Exemplary Ferrule Double Cable Clip Termination (4100)-(4400)
(106)
Exemplary Cable Clamp Termination (4500)-(4800)
(107)
Exemplary Swaged Cable Eyelet Termination (4900)-(5200)
(108)
(109) Manufacturing of this embodiment is relatively straightforward and may be accomplished using a hydraulic press or other forming machinery. An advantage to this approach is that the swaged eyelet configuration is more resilient to wear than a conventional looped cable configuration, and in areas having consistently high wind conditions, results in higher overall system reliability and resiliency to wear under these circumstances.
Exemplary VSM Pipe Attachment (5300)-(5600)
(110) As generally illustrated in
(111) As mentioned previously, the ability for the cable ends to be independently tensioned is important to ensure that the overall frictional mate between the VSM and SSF remains sufficient to ensure stability of the acoustic suppression panels in high wind conditions. This capability prevents mate loosening that typically occurs when using bolted frame members as taught by the prior art.
Exemplary VSM Pipe Retention Bar Attachment (5700)-(5800)
(112) As generally illustrated in
Exemplary Cable Looping (5900)-(6400)
(113) As generally illustrated in
(114) Within this context of cable looping, the cable may wrap around the VSM/VIB and SSF as generally illustrated in
VSM/VIB System Advantages
(115) It should be noted that the various embodiments of the present invention depicted herein that use steel cable or the like to affix the SSF to the VIB have an advantage over conventional fastening means because the use of J-hooks or similar structures as depicted herein permit the looped cable to be tensioned independently in situations where the SSF is wrapped by the cable, or in situations where the SSF and cable bind by friction. Thus, the J-hook and equivalent configurations permit each leg of the cable to be independently tensioned so that the overall frictional mating between the VIB and SSF is maintained. This advantage is also present in situations where the VIB is a more general vertical support member (VSM) such as a pipe or other cylindrical object that is wrapped by the cable and then frictionally mated to the SSF.
System Summary
(116) The present invention system anticipates a wide variety of variations in the basic theme of construction, but can be generalized as a sound abatement system comprising: (a) a plurality of vertical support members (VSMs); (b) a plurality of acoustic suppression panels (ASPS); and (c) a plurality of diagonal fastening cables (DFCs); wherein the VSMs are positioned vertically in the ground surrounding the perimeter of an area to be provided sound suppression; the ASPS further comprise a structural support frame (SSF) comprising a welded array of tubular metal; the SSF is covered with an acoustic suppression fabric (ASF); the DFC comprises: (1) a cable strap having first and second looped ends; (2) first and second J-hooks each having a hooked end and a threaded end; (3) first and second fasteners; and (4) binding retention plate (BRP) having first and second retention holes; the DFC is configured to affix the ASP to the VSM by looping the cable strap around the SSF and the VSM to force a frictional contact surface between the SSF and the VSM; the DFC is configured to engage the first J-hook hooked end with the first cable looped end; the DFC is configured to engage the second J-hook hooked end with the second cable looped end; the DFC is configured to retain the first J-hook threaded end in the first retention hole of the BRP using the first fastener; the DFC is configured to retain the second J-hook threaded end in the second retention hole of the BRP using the second fastener; and the BRP is configured to make frictional contact with the VSM.
(117) This general system summary may be augmented by the various elements described herein to produce a wide variety of invention embodiments consistent with this overall design description.
Method Summary
(118) The present invention method anticipates a wide variety of variations in the basic theme of implementation, but can be generalized as a sound abatement method wherein the method comprised is performed on a sound abatement system comprising: (a) a plurality of vertical support members (VSMs); (b) a plurality of acoustic suppression panels (ASPS); and (c) a plurality of diagonal fastening cables (DFCs); wherein the VSMs are positioned vertically in the ground surrounding the perimeter of an area to be provided sound suppression; the ASPS further comprise a structural support frame (SSF) comprising a welded array of tubular metal; the SSF is covered with an acoustic suppression fabric (ASF); the DFC comprises: (1) a cable strap having first and second looped ends; (2) first and second J-hooks each having a hooked end and a threaded end; (3) first and second fasteners; and (4) binding retention plate (BRP) having first and second retention holes; the DFC is configured to affix the ASP to the VSM by looping the cable strap around the SSF and the VSM to force a frictional contact surface between the SSF and the VSM; the DFC is configured to engage the first J-hook hooked end with the first cable looped end; the DFC is configured to engage the second J-hook hooked end with the second cable looped end; the DFC is configured to retain the first J-hook threaded end in the first retention hole of the BRP using the first fastener; the DFC is configured to retain the second J-hook threaded end in the second retention hole of the BRP using the second fastener; and the BRP is configured to make frictional contact with the VSM; wherein the method comprises the steps of: (1) driving the VSMs vertically into the ground surrounding the perimeter of a predefined area to be provided sound suppression; (2) preassembling the ASPs to attach the ASF to the outer planar surface of the SSF; (3) arraying the ASPs against the VSMs by repeated application of steps (4)-(8); (4) locating the ASP coincident with the VSM and any previously installed ASPs; (5) positioning the inner planar surfaces of the SSFs comprising the ASPs against the VSMs; (6) affixing the SSFs to the VSMs using the DFCs at each point in which the tubular metal contacts the VSMs; (7) at points where the outer frame edges of the SSF intersect, wrapping the cable strap around both SSF outer frame edges and the VSM to affix both SSF frames to the VSM; and (8) proceeding to step (3) until the perimeter is enclosed by the ASP to a predetermined height.
(119) This general method summary may be augmented by the various elements described herein to produce a wide variety of invention embodiments consistent with this overall design description.
Alternative System Summary
(120) An alternative present invention system anticipates a wide variety of variations in the basic theme of construction, but can be generalized as a sound abatement system comprising: (a) a plurality of vertical support members (VSMs); (b) a plurality of acoustic suppression panels (ASPS); and (c) a plurality of diagonal fastening cables (DFCs); wherein the VSMs are positioned vertically in the ground surrounding the perimeter of an area to be provided sound suppression; the ASPS further comprise a structural support frame (SSF) comprising a welded array of tubular metal; the SSF is covered with an acoustic suppression fabric (ASF); the DFC comprises: (1) cable strap comprising steel cable having a first end mechanically coupled to a first threaded rod and a second end mechanically coupled to a second threaded rod; (2) first and second fasteners; and (3) binding retention plate (BRP) having first and second retention holes; the DFC is configured to affix the ASP to the VSM by looping the cable strap around the SSF and the VSM to force a frictional contact surface between the SSF and the VSM; the DFC is configured to retain the first cable strap threaded rod in the first retention hole of the BRP using the first fastener; the DFC is configured to retain the second cable strap threaded rod in the second retention hole of the BRP using the second fastener; and the BRP is configured to make frictional contact with the VSM.
(121) This general system summary may be augmented by the various elements described herein to produce a wide variety of invention embodiments consistent with this overall design description.
Alternative Method Summary
(122) An alternative present invention method anticipates a wide variety of variations in the basic theme of implementation, but can be generalized as a sound abatement method wherein the method comprised is performed on a sound abatement system comprising: (a) a plurality of vertical support members (VSMs); (b) a plurality of acoustic suppression panels (ASPS); and (c) a plurality of diagonal fastening cables (DFCs); wherein the VSMs are positioned vertically in the ground surrounding the perimeter of an area to be provided sound suppression; the ASPS further comprise a structural support frame (SSF) comprising a welded array of tubular metal; the SSF is covered with an acoustic suppression fabric (ASF); the DFC comprises: (1) cable strap comprising steel cable having a first end mechanically coupled to a first threaded rod and a second end mechanically coupled to a second threaded rod; (2) first and second fasteners; and (3) binding retention plate (BRP) having first and second retention holes; the DFC is configured to affix the ASP to the VSM by looping the cable strap around the SSF and the VSM to force a frictional contact surface between the SSF and the VSM; the DFC is configured to retain the first cable strap threaded rod in the first retention hole of the BRP using the first fastener; the DFC is configured to retain the second cable strap threaded rod in the second retention hole of the BRP using the second fastener; and the BRP is configured to make frictional contact with the VSM; wherein the method comprises the steps of: (1) driving the VSMs vertically into the ground surrounding the perimeter of a predefined area to be provided sound suppression; (2) preassembling the ASPs to attach the ASF to the outer planar surface of the SSF; (3) arraying the ASPs against the VSMs by repeated application of steps (4)-(8); (4) locating the ASP coincident with the VSM and any previously installed ASPs; (5) positioning the inner planar surfaces of the SSFs comprising the ASPs against the VSMs; (6) affixing the SSFs to the VSMs using the DFCs at each point in which the tubular metal contacts the VSMs; (7) at points where the outer frame edges of the SSF intersect, wrapping the cable strap around both SSF outer frame edges and the VSM to affix both SSF frames to the VSM; and (8) proceeding to step (3) until the perimeter is enclosed by the ASP to a predetermined height.
(123) This general method summary may be augmented by the various elements described herein to produce a wide variety of invention embodiments consistent with this overall design description.
System/Method Variations
(124) The present invention anticipates a wide variety of variations in the basic theme of construction. The examples presented previously do not represent the entire scope of possible usages. They are meant to cite a few of the almost limitless possibilities.
(125) This basic system and method may be augmented with a variety of ancillary embodiments, including but not limited to: An embodiment wherein the VSMs comprise material selected from a group consisting of: I-beams (VIBs); I-beams (VIBs) having a flange-to-flange web dimension of 12 inches; steel pipe; and steel pipe having a diameter of 3.5 inches. An embodiment wherein the SSF comprises construction parameters selected from a group consisting of: square tubular steel having outer frame dimensions of 8 feet by 20 feet and inner frame dimensions of 4 feet by 10 feet; 2-inch square tubular steel having outer frame dimensions of 8 feet by 20 feet and inner frame dimensions of 4 feet by 10 feet; and 2-inch square tubular steel having outer frame dimensions of 10 feet by 20 feet and inner frame dimensions of 5 feet by 10 feet. An embodiment wherein the ASF comprises material selected from a group consisting of: cementitious wood fiber; and TECTUM brand cementitious wood fiber. An embodiment wherein the BRP comprises material selected from a group consisting of: angle iron; square tubing; flat bar stock; preformed retention plate; preformed retention bar; and crimped retention bar. An embodiment wherein the cable strap is looped multiple times around the SSF and the VSM to affect fixation of the ASP to the VSM. An embodiment wherein the first cable strap looped end and the second cable strap looped end further comprise a cable termination selected from a group consisting of: cable ferrule clip; double cable ferrule clip; cable clamp; and swaged cable eyelet.
(126) One skilled in the art will recognize that other embodiments are possible based on combinations of elements taught within the above invention description.
CONCLUSION
(127) A sound abatement system and method providing for rapid assembly of stacked acoustic suppression walls has been disclosed. The system incorporates vertical support members (VSM) and/or vertical I-beams (VIB) driven into the ground that support an acoustic suppression panel (ACP) array by virtue of diagonal fastening cables (DFC). The DFC in one preferred embodiment utilizes a combination of threaded J-hooks, cable loops, and angle iron to fix the ACP to the VSM/VIB by frictional contact. This system permits rapid installation of the ACPs once the VSM/VIBs are vertically positioned around the perimeter of a job site, and allow the installation of sound containment walls that are capable of withstanding severe wind and weather conditions as are commonly encountered in the oil and gas drilling industry.
(128) Although a preferred embodiment of the present invention has been illustrated in the accompanying drawings and described in the foregoing Detailed Description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions without departing from the spirit of the invention as set forth and defined by the following claims.