HERRINGBONE SURFACE DECORATIVE MATERIAL AND MANUFACTURING METHOD THEREOF
20180029407 ยท 2018-02-01
Inventors
Cpc classification
E04F15/02
FIXED CONSTRUCTIONS
B32B37/10
PERFORMING OPERATIONS; TRANSPORTING
B32B27/304
PERFORMING OPERATIONS; TRANSPORTING
E04F15/022
FIXED CONSTRUCTIONS
E04F13/0866
FIXED CONSTRUCTIONS
B44C5/04
PERFORMING OPERATIONS; TRANSPORTING
B32B21/00
PERFORMING OPERATIONS; TRANSPORTING
B44C5/0476
PERFORMING OPERATIONS; TRANSPORTING
E04F15/04
FIXED CONSTRUCTIONS
B32B3/06
PERFORMING OPERATIONS; TRANSPORTING
E04F15/048
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
B32B21/02
PERFORMING OPERATIONS; TRANSPORTING
B32B3/10
PERFORMING OPERATIONS; TRANSPORTING
E04F15/107
FIXED CONSTRUCTIONS
B44C1/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
B44C5/04
PERFORMING OPERATIONS; TRANSPORTING
E04F15/10
FIXED CONSTRUCTIONS
E04F13/08
FIXED CONSTRUCTIONS
Abstract
A herringbone surface decorative material includes two different types of rectangular shaped surface decorative sections, i.e. type-B1 and type-B2 decorative sections. Each of the decorative sections includes a plurality of parallel oblique pattern stripes and boundary lines are formed between adjacent pattern stripes. The boundary lines of the type-B1 and the type-B2 decorative sections are mirrored each other. The present invention further provides a method for manufacturing the same.
Claims
1. A herringbone surface decorative material, comprising: type-B1 decorative sections and type-B2 decorative sections, each of the decorative sections comprises a plurality of parallel oblique pattern stripes, wherein boundary lines are formed between adjacent pattern stripes, the boundary lines of the type-B1 decorative section and the type-B2 decorative section are mirrored each other.
2. The herringbone surface decorative material according to claim 1, wherein the type-B1 decorative section and the type-B2 decorative section each is in rectangular shape with two pairs of opposite edges, longitudinal extension direction of oblique pattern stripes form an acute angel with one edge of the decorative sections.
3. The herringbone surface decorative material according to claim 2, wherein the pattern stripe comprises a whole piece of wood grain pattern or a number of wood grain bars.
4. The herringbone surface decorative material according to claim 3, wherein the pattern stripe comprises parallel rows of wood grain bars, the bars of adjacent rows are mutually offset in the longitudinal extension direction of the pattern stripe.
5. The herringbone surface decorative material according to claim 2, wherein the acute angle is ranged from 30 degree to 60 degree.
6. The herringbone surface decorative material according to claim 1, wherein the pattern stripes have the same width.
7. The herringbone surface decorative material according to claim 1, wherein the decorative section comprises a pair of first edges extending along longitudinal direction of the decorative section and a pair of second edges extending along lateral direction of the decorative section, intersection points of the pattern stripes located at opposite corners of the decorative section and their adjacent second edges of the decorative section keep the same distances from one of the first edges of the decorative section.
8. The herringbone surface decorative material according to claim 7, wherein the type-B1 decorative section and the type-B2 decorative section has two or more pattern stripes at its corners, except for the pattern stripes at the opposite corners of the decorative section, the rest pattern stripes of the decorative section are all configured to parallelogram shape with an acute angle.
9. The herringbone surface decorative material according to claim 1, wherein the type-B1 decorative section and type-B2 decorative section are formed on different boards or on the same board.
10. The herringbone surface decorative material according to claim 1, wherein the type-B1 decorative section and the type-B2 decorative section each comprises a wear resistance layer, a decoration layer under the wear resistance layer and a base layer under the decoration layer, the pattern stripes are formed on the decoration layer.
11. The herringbone surface decorative material according to claim 10, wherein the wear resistance layer has a plurality of embossing stripes formed thereon, longitudinal extension directions of the embossing stripes are the same as the longitudinal extensions of the pattern stripes on the decoration layer.
12. A method for manufacturing a herringbone surface decorative material, comprising: providing rectangular shaped transparent wear resistance layer; providing rectangular shaped base layer; providing rectangular shaped first decoration layer with a plurality of oblique pattern stripes; providing rectangular shaped second decoration layer with a plurality of oblique pattern stripes, the pattern stripes of the second decoration layer being arranged in a mirror-inverted manner relative to the pattern stripes of the first decoration layer; hot pressing the wear resistance layer, the first decoration layer or the second decoration layer and the base layer into a single piece, obtaining a semi-finished first product or a semi-finished second product; cutting the semi-finished first product and second product into pieces, obtaining a type-B1 decorative section and a type-B2 decorative section, the type-B1 decorative section and the type-B2 decorative section each comprising a plurality of oblique pattern stripes, boundary lines of adjacent pattern stripes of the type-B1 decorative section forming an acute angle with a first edge of the type-B1 decorative section, the pattern stripes of the type-B2 decorative section being arranged in a mirror-inverted manner relative to the pattern stripes of the type-B1 decorative section.
13. The method for manufacturing a herringbone surface decorative material according to claim 12, wherein the first decoration layer comprising a pair of first edges extending along a length direction of the first decoration layer and a pair of second edges extending along a width direction of the first decoration layer, a width of the first decoration layer is greater than a length of the type-B1 decorative section to be manufactured, a length of the first decoration layer is integer multiple times of a width of the type-B1 decorative section to be manufactured, and a distance from an intersection point of a corner-most stripe pattern and the first edge of the first decoration layer to an adjacent second edge of the first decoration layer substantially equals to a distance from an intersection point of a corresponding stripe pattern and an adjacent second edge of the type-B1 decorative section to be manufactured to an adjacent first edge of the type-B1 decorative section.
14. The method for manufacturing a herringbone surface decorative material according to claim 13, wherein before the step of cutting the semi-finished first product and second product into pieces, a step comprises: determining cutting lines on the first decoration layer and the second decoration layer.
15. The method for manufacturing a herringbone surface decorative material according to claim 12, wherein the step of determining cutting lines on the first decoration layer comprises: determining longitudinal cutting lines along width direction of the first decoration layer according to the width of the type-B1 decorative section to be manufactured; and determining lateral cutting lines along length direction of the first decoration layer according to distances from intersection points of the corner-most stripe pattern and the second edge to adjacent first edge of the type-B1 decorative section to be manufactured.
16. The method for manufacturing a herringbone surface decorative material according to claim 15, wherein the step of determining longitudinal cutting lines along width direction of the first decoration layer comprises: measuring a width equals to the width of the type-B1 decorative section to be manufactured along the length direction of the first decoration layer; and drawing longitudinal cutting lines through marked measuring points along the width direction of the first decoration layer.
17. The method for manufacturing a herringbone surface decorative material according to claim 15, wherein the step of determining lateral cutting lines along length direction of the first decoration layer comprises: drawing first lines parallel to the width direction of the first decoration layer and through the intersection points of the corner-most stripe pattern and the first edge of the first decoration layer; and drawing second lines parallel to the length direction of the first decoration layer and through the intersection points of the first lines and boundary lines of the stripe patterns which locates at an opposite end of the first decoration layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above objects and advantages of the present invention will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
[0015]
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[0018]
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[0020]
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[0022]
[0023]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0024] The present invention will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this invention are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed.
[0025] The herringbone surface decorative material of the present invention is a multilayer composite material, which can be used to cover ceiling, wall, and wardrobe as well as ground. Hereinafter, the surface cover material being flooring is taken as an example.
[0026] Referring to
[0027] It should be noted that, in this embodiment, the type-B1 decorative section and the type-B2 decorative section each has two non-parallelogram pattern stripes at its opposite left and right corners. A connection line L, which connects the intersection point of the left non-parallelogram pattern stripes and its adjoining second edge 12 with the intersection point of the right non-parallelogram pattern stripe and its adjoining second edge 12 of each surface decorative section, substantially parallels to the first edge 11 of the surface decorative section. That is, a total width of the two non-parallelogram pattern stripes along the second edge 12 of the surface decorative section equals to the width of the surface decorative section, or intersection points of the two non-parallelogram pattern stripes and their adjacent second edges 12 of the surface decorative section keep the same distances from one of the first edges 11 of the surface decorative section. That is, m1 equals to m2 in
[0028] It should be noted that, the type-B1 decorative section and type-B2 decorative section may be formed on two different boards, or may by formed on the same board. In the embodiment that the type-B1 and the type-B2 decorative sections are formed on the same board, the board may include one or more type-B1 decorative sections and one or more type-B2 decorative sections. Adjacent type-B1 or the type-B2 decorative sections corporately use a second edge 12, and adjacent type-B1 and type-B2 decorative sections corporately use a first edge 11.
[0029] It should be noted that, in this embodiment, the wear resistance layer, the decoration layer and the base layer of the type-B1 decorative section and the type-B2 decorative section are preferably PVC sheets. The surface of the wear resistance layer of the type-B1 decorative section and the type-B2 decorative section has a plurality of embossing stripes. The embossing stripes may be composed by wood grain texture or wood grain bars, and extension directions of the embossing stripes are the same as the length directions (arrow directions as shown in
[0030] More concretely, referring to
[0031] In this embodiment, due to the boundary lines between adjacent pattern stripes of the type-B2 decorative section are arranged in mirror-inverted manner relative to the boundary lines between adjacent pattern stripes of the type-B1 decorative section, therefore, after the installation of the surface decorative sections, the pattern stripes of the type-B2 decorative section could just join with the corresponding pattern stripes of the type-B1 decorative section and form a plurality of herringbone patterns, with apexes of the herringbone patterns locating in a straight line. Due to the intersection points of the corner non-parallelogram pattern stripes and their adjacent second edges 12 keep the same distances from the same first edge 11 of the type-B1 or the type-B2 decorative section, therefore, after installation of the surface decorative sections, the pattern stripes of adjacent type-B1 decorative sections or adjacent type-B2 decorative sections could just join with each other and the boundary lines of could be continuous. Therefore, the pattern stripes of the surface decorative sections appear as smooth herringbone patterns and look beautiful after installation.
[0032] Referring to
[0033]
[0034] Step S1: providing rectangular shaped transparent wear resistance layer.
[0035] Step S2: providing rectangular shaped base layer.
[0036] Step S3: providing rectangular shaped decoration layer D1 with oblique pattern stripes printed on its surface, the decoration layer D1 has a pair of first edges and a pair of second edges connected between the first edges. In this embodiment, the first edge extends along the longitudinal direction of the decoration layer D1, and the second edge extends along the lateral direction of the decoration layer D1. The inclination angle and the width of the pattern stripes of the decoration layer D1 are determined by the inclination angle and the width of the pattern stripes of the surface decorative section to be manufactured. In this embodiment, the decoration layer D1 is used for manufacturing the type-B1 decorative section. The width of the pattern stripes of the decoration layer D1 substantially equals to the width d of the pattern stripes of the type-B1 decorative section. A longitudinal extension direction of the pattern stripes of the decoration layer D1 forms an acute angle with the second edge of the decoration layer D1. The acute angle is the inclination angle of the pattern stripes of the decoration layer D1, and the acute angle is also the angle formed between the longitudinal extension direction of the pattern stripe of the type-B1 decorative section and the first edge 11 of the type-B1 decorative section. Furthermore, referring to
[0037] Step S4: providing rectangular shaped decoration layer D2 with oblique pattern stripes printed on its surface, the boundary lines between adjacent pattern stripes of the decoration layer D2 are arranged in a mirror-inverted manner relative to the boundary lines between adjacent pattern stripes of the decoration layer D1. The decoration layer D2 is used for manufacturing the type-B2 decorative section.
[0038] Step S5: hot pressing. The base layer, the decoration layer D1 or D2 and the wear resistance layer are put in that order and are hot pressed into a single piece. During this process, an embossed plate with stripe patterns, whose longitudinal extension direction is identical with the longitudinal extension direction of the pattern stripes of the decoration layer, may be used to form the embossing stripes on the surface of the wear resistance layer to obtain semi-finished products A1 or A2 as shown in
[0039] Step S6: cutting the semi-finished products A1 and A2 into pieces and obtaining the type-B1 decorative sections and the type-B2 decorative sections.
[0040] Step S7: laying the type-B1 decorative sections and the type-B2 decorative sections, obtaining the herringbone surface decorative material as shown in
[0041] It should be noted that, a Step S8 of determining cutting lines on the decoration layer D1 and D2 may be introduced before the Step S6 of cutting the semi-finished products A1 and A2.
[0042] According to the theory, as long as the inclination angle and the width of the pattern stripes of the decoration layer D1 or D2 substantially equal to the inclination angle and the width of the pattern stripes of the type-B1 decorative section or the type-B2 decorative section, the cutting lines could be measured on the decoration layer D1 or D2, and the type-B1 decorative sections or the type-B2 decorative sections could be accordingly obtained by cutting the semi-finished products A1 and A2. Preferably, in order to save raw material and reduce cutting numbers, the decoration layer D1 or D2 preferably meets the requirements described in
[0043] Step S81: determining longitudinal cutting lines along width direction of the decoration layer D1 and D2, according to the width of the type-B1 decorative section and the type-B2 decorative section to be manufactured. More concretely, the Step S81 includes: measuring a width equals to the width of the type-B1 decorative section and the type-B2 decorative section to be manufactured along the length direction of the decoration layer D1 and D2, and drawing longitudinal cutting lines through marked measuring points along the width direction of the decoration layer D1 and D2.
[0044] Step S82: determining lateral cutting lines along length direction of the decoration layer D1 and D2 according to distances from intersection points of the corner-most stripe pattern and adjoining second edge 12 to adjacent first edge 11 of the type-B1 decorative section and the type-B2 decorative section to be manufactured. More concretely, the Step S82 includes: drawing first lines parallel to the width direction of the decoration layer D1 and D2 and through the intersection points of the corner-most stripe pattern T0 and the first edge of the decoration layer D1 and D2, then drawing second lines parallel to the length direction of the decoration layer D1 and D2 and through the intersection points of the first lines and the boundary lines of the stripe patterns located at an opposite end (i.e., the bottom end shown in
[0045] After drawing the longitudinal and lateral cutting lines on the decoration layer D1 and D2, the semi-finished products A1 and A2 are cut along the cutting lines.
[0046] It should be noted that, due to the boundary lines between adjacent pattern stripes of the decoration layer D2 are arranged in a mirror-inverted manner relative to the boundary lines between adjacent pattern stripes of the decoration layer D1, the cutting lines on the decoration layer D2 could be obtained by mirroring the cutting lines on the decoration layer D1, and therefore, there is no need to repeated the steps of Step S8 to determine the cutting lines on the decoration layer D2. The cutting lines on the decoration layer D1 and D2 may be determined before the Step S4 of providing the decoration layer D1 and D2 and be determined at the time drawing decorative patterns on the decoration layer D1 and D2, so that the cutting lines may be printed on the decoration layer D1 and D2 simultaneously with the decorative patterns. Alternatively, the cutting lines on the decoration layer D1 and D2 may be determined after the Step S4 of providing the decoration layer D1 and D2. In that embodiment, the cutting lines are drawn on the decoration layer D1 and D2 by hand.
[0047] In the manufacturing method of the surface decorative section, if the provided base layer, decoration layer and wear resistance layer are configured to or substantially configured to square shape, and the stripe patterns form an angle of 45 degree with the first edge of the decoration layer, the decoration layer D1 are substantially the same as the decoration layer D2. Therefore, in the step of providing decoration layer, it is only need to provide one type of decoration layer, for example, the decoration layer D1. Then, the decoration layer D1 are hot pressed to obtain the semi-finished product A1 and the semi-finished product A1 are cut into pieces, and the type-B1 decorative section and the type-B2 decorative section are obtained accordingly. The obtained type-B1 decorative section and type-B2 decorative section are paved adjacent to each other and obtains a herringbone surface decorative material.
[0048] As compared to common herringbone surface decorative material, the surface decorative sections of the present invention could be assembled by glue or by locking structures. When the surface decorative sections are assembled by locking structures, the type-B1 decorative section and the type-B2 decorative section only need one type of tongue-and-groove structures, which simplifies the manufacturing of locking structures of the type-B1 decorative section and the type-B2 decorative section. Furthermore, the surface decorative sections of the present invention can be installed rapidly and more efficiency, and is more easily for the apexes of the herringbone patterns to be lain in a straight line, and adequate expansion joints could be reserved and the dimensional stability requirement of the surface decorative sections is according decreased.
[0049] While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.