NOVEL POROUS SCAFFOLD AND METHOD FOR MANUFACTURING SAME
20220347351 · 2022-11-03
Inventors
Cpc classification
A61L31/148
HUMAN NECESSITIES
A61L31/06
HUMAN NECESSITIES
A61L27/18
HUMAN NECESSITIES
B33Y40/20
PERFORMING OPERATIONS; TRANSPORTING
B29C2059/147
PERFORMING OPERATIONS; TRANSPORTING
A61L31/06
HUMAN NECESSITIES
A61L31/16
HUMAN NECESSITIES
B29C59/142
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
C08L89/06
CHEMISTRY; METALLURGY
B29K2995/0056
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/753
PERFORMING OPERATIONS; TRANSPORTING
A61L2430/22
HUMAN NECESSITIES
A61L27/18
HUMAN NECESSITIES
C08L67/04
CHEMISTRY; METALLURGY
A61L27/58
HUMAN NECESSITIES
C08L89/06
CHEMISTRY; METALLURGY
C08L67/04
CHEMISTRY; METALLURGY
International classification
A61L27/18
HUMAN NECESSITIES
B29C71/04
PERFORMING OPERATIONS; TRANSPORTING
B33Y40/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a porous scaffold having excellent tissue engineering properties, and a method for manufacturing same. The scaffold of the present invention can be manufactured by a simple process, and exhibits high tensile strength and biocompatibility, as well as an excellent cell engraftment rate, and thus can be useful as a support composition for various of human transplantation, for example, as a support for artificial ligaments or abdominal wall reinforcement.
Claims
1. A method for preparing a porous scaffold, comprising: (a) producing a polymer mesh having pores with an area of 0.1 to 0.5 mm.sup.2 and strands each having a diameter of 0.1 to 0.3 mm from a solution of a first polymer; and (b) coating the surface of the produced polymer mesh with a solution of a second polymer having biocompatibility.
2. The method of claim 1, wherein the first polymer is selected from the group consisting of polycaprolactone (PCL), poly(L-lactic acid) (PLLA), poly(glycolic acid) (PGA), poly(lactic-co-glycolic acid) (PLGA), poly(L-lactide-co-ε-caprolactone) (LCL), and combinations thereof.
3. (canceled)
4. The method of claim 1, wherein the second polymer having biocompatibility is collagen.
5. The method of claim 4, wherein the collagen solution has a concentration of 0.2 to 0.8% (v/v).
6. The method of claim 1, further comprising performing plasma treatment on a surface of the polymer mesh between the step (a) and the step (b).
7. The method of claim 6, wherein the plasma treatment is performed for 45 to 90 seconds.
8. A porous scaffold comprising: (a) a first polymer mesh having pores with an area of 0.1 to 0.5 mm.sup.2 and strands each having a diameter of 0.1 to 0.3 mm; and (b) a second polymer having biocompatibility with which the surface of the first polymer mesh is coated.
9. The porous scaffold of claim 8, wherein the first polymer is selected from the group consisting of polycaprolactone (PCL), poly(L-lactic acid) (PLLA), poly(glycolic acid) (PGA), poly(lactic-co-glycolic acid) (PLGA), poly(L-lactide-co-ε-caprolactone) (LCL), and combinations thereof.
10. (canceled)
11. The porous scaffold of claim 8, wherein the second polymer having biocompatibility is collagen.
12. A support composition for human body transplantation comprising the porous scaffold of claim 8.
13. The support composition of claim 12, wherein the support composition is used for ligament reconstruction, craniofacial reconstruction, maxillofacial reconstruction, tissue reconstruction after removal of melanoma or head and neck cancer, chest wall reconstruction, delayed burn reconstruction, or abdominal wall reinforcement.
14. A method for tissue reconstruction comprising transplanting the support composition of claim 12 in vivo.
15. A method for preparing a dual structure porous scaffold comprising embossing a first polymer having biocompatibility into a mesh form on the surface of a support containing a second polymer having biocompatibility.
16. The method of claim 15, wherein the second polymer having biocompatibility is collagen.
17. The method of claim 16, wherein the support containing collagen is a collagen sponge.
18. The method of claim 15, wherein the first polymer is selected from the group consisting of polycaprolactone (PCL), poly(L-lactic acid) (PLLA), poly(glycolic acid) (PGA), poly(lactic-co-glycolic acid) (PLGA), poly(L-lactide-co-ε-caprolactone) (LCL), and combinations thereof.
19. (canceled)
20. The method of claim 15, wherein the embossing is performed by outputting the first polymer in a mesh form using a three-dimensional printer on the surface of the second polymer-containing support.
21. The method of claim 15, wherein the mesh form includes strands each having a diameter of 0.3 to 0.5 mm and a spacing between the strands of 0.1 to 0.3 mm.
22. A dual structure porous scaffold including the following: (a) a support containing a second polymer having biocompatibility; and (b) a first polymer mesh which is bonded to the surface of the support and has biocompatibility.
23. A method for tissue reconstruction comprising transplanting the dual structure porous scaffold of claim 22 in vivo.
Description
BRIEF DESCRIPTION OF DRAWINGS
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MODE FOR INVENTION
[0072] Hereinafter, the present disclosure will be described in more detail through examples. These examples are only for illustrating the present disclosure in more detail, and it will be obvious to those skilled in the art that the scope of the present disclosure is not limited by these examples according to the subject matter of the present disclosure.
EXAMPLE
Example 1: Preparation of Biodegradable Polymer Mesh
1-1. Fabrication of Polymer Mesh
[0073] A three-dimensional printer (Biobots, USA) was used in order to prepare a three-dimensional polymer structure, and the three-dimensional printing technique can easily adjust the size of a mesh depending on conditions such as nozzle diameter, temperature, discharge pressure, and nozzle movement speed. The present inventors selected a mesh form including strands each having a diameter of 0.2 mm and a spacing of 1.0 mm between the strands as the design that can most stably support the damaged ligament and abdominal wall (
[0074] In order to fabricate a polymer mesh, the diameter of the nozzle was set to 0.1 to 0.5 mm, the nozzle temperature was set to 80 to 90° C, the discharge pressure was set to 50 to 100 psi, and the nozzle movement speed was set to 2 to 5 mm/s. The polycaprolactone mesh prepared under these conditions was processed into a circular specimen having a diameter of 1.5 cm through a punching operation, washed with 70% ethanol for about 30 minutes in order to remove foreign substances, and then dried at room temperature for 2 hours.
1-2. Coating of Polymer Mesh with Collagen
[0075] The surface of the mesh was coated with collagen in order to impart biocompatibility to the polycaprolactone mesh prepared by three-dimensional printing. In order to homogeneously coat collagen, the present inventors introduced a pretreatment process that imparts hydrophilicity by subjecting polycaprolactone with strong hydrophobicity before coating to surface treatment using plasma. First of all, a collagen solution was prepared by dissolving atelocollagen (type 1, medical device grade, Dalim Tissen Co., Ltd., Korea) extracted from porcine dermis in 0.5 M acetic acid at a concentration of 0.5% at 4° C for 12 hours.
Exploration of Optimal Plasma Treatment Time
[0076] In order to select the optimal plasma treatment time for the most efficient collagen coating, the caprolactone mesh having been dried after washing was placed on a slide glass, and then treated using a plasma surface treatment machine (PDC-32G Plasma Cleaner, Harrick Plasma, USA) for 0, 15, 30, 45, and 60 seconds under medium vacuum conditions of 1.0 to 0.1 Torr. After the surface treatment process, 250 μl of a collagen solution per specimen was put therein to coat the mesh surface with collagen at 4° C for 30 minutes, and the collagen-coated mesh was observed with an optical microscope (EVOS® XL Core Cell Imaging System, Thermo Fisher scientific, USA) (
Exploration of Optimal Collagen Concentration
[0077] Thereafter, the present inventors tried to evaluate the optimal concentration of collagen with which the surface is coated by considering physical properties, biocompatibility, etc. that the polymer mesh should have as a human body insert. For this, collagen solutions were prepared by dissolving atelocollagen in 0.5 M acetic acid at various concentrations (0.1, 0.5, 0.75, and 1.0%) at 4° C for 12 hours, plasma surface treatment was performed for 60 seconds, and then 250 μl of the collagen solution was put into each of the mesh specimens to carry out a coating operation at 4° C for 30 minutes. Each sample that had been subjected to the coating operation was cooled to −70° C for 12 hours and then dried using a freeze dryer (FreeZone 12 plus, Labconco, USA) for 24 hours in order to create a porous surface structure of collagen with which the surface thereof is coated. Thereafter, a neutralization operation was performed in order to remove acetic acid present in the form of a salt inside freeze-dried collagen. For this, after the specimen that had been freeze-dried was washed 4 times for 15 minutes using anhydrous alcohol (ethanol absolute, Merck KGaA, Germany), 0.5 M NaOH (Duksan General Science, Korea) was dissolved in 70% ethanol, and then the neutralization operation of acetic acid was performed 4 times for 15 minutes. Thereafter, in order to remove the residual amount of NaOH present in the specimen, the collagen-coated mesh was sequentially washed 4 times for 15 minutes using 50% ethanol, 30% ethanol, and tertiary distilled water. After the collagen-coated mesh that had been washed was cooled to −70° C for 12 hours, and dried using a freeze dryer for 24 hours as mentioned above, images were obtained using a digital camera (EOS 500D, Canon, Japan) (
[0078] Next, the surface shapes of the collagen-coated meshes were observed using an electron microscope (FE-SEM, MERLIN, Zeiss, Germany) in order to observe the micro-shapes of the collagen-coated meshes (
Example 2: Analysis of Biodegradable Mesh Properties
2-1. Analysis of Physical Strength of Biodegradable Meshes
[0079] The tensile strength values were measured in order to analyze the physical strength values of the biodegradable meshes for transplantation fabricated in the present disclosure. In order to secure analysis results with higher reliability, acellular allogeneic dermis (CG Derm, Korea) commercially available as a ready-made article for the purpose of reconstruction of soft tissues of the human body was set as a comparison group, and the strength thereof was compared with that of the mesh for transplantation developed by this research team. To this end, after each specimen was processed into a 1 cm×5 cm rectangle and soaked in physiological saline for 30 minutes, the tensile strength was measured while the specimen was pulled at a speed of 1 mm per second using an all-around test analyzer (Universal Testing Systems, Instron 3360, USA). As a result, acellular allogeneic dermis that was the ready-made article showed a lower elastic force than the mesh for transplantation according to the present disclosure until it showed a tensile modulus of 50%, but showed the highest tensile strength of 15.27 MPa at the point of showing a tensile modulus of 124% (
2-2. Qualitative Analysis of Biodegradable Meshes
[0080] Elements present on the surface of the mesh for transplantation according to the present disclosure depending on whether or not the mesh is coated with collagen were analyzed using Energy Dispersive X-Ray Spectroscopy (EDS) (EDAX, USA). As a result, it could be confirmed that only carbon and oxygen components were detected in the polycaprolactone mesh that was not coated with collagen, whereas nitrogen in the peptide was detected in the specimen whose surface was coated with collagen so that 12.71% of the nitrogen element in the total element ratio was existed (
2-3. Cellular Reactivity of Biodegradable Mesh
[0081] Human dermal-derived fibroblasts (LONZA, USA) were cultured on the mesh surface in order to evaluate the reactivity between the collagen-coated mesh for transplantation and cells in an in vitro environment. After the previously prepared circular specimens having a diameter of 1.5 cm were placed on a 24-well tissue culture plate (TCP, Corning, USA), 70% ethanol was put thereinto, and a sterilization operation was performed for 30 minutes under a UV lamp. Thereafter, 50,000 fibroblasts (passage number 4) were seeded in each specimen and cells were seeded even in TCP as a control group, and then each of the fibroblasts was cultured at 37° C under 5% carbon dioxide conditions using a medium in which 10 v/v % Fetal bovine serum (FBS) (Gibco, USA) and 1 v/v % antibiotic (Gibco, USA) were mixed with Dulbecco's Modified Eagle Medium (DMEM) (low glucose, Gibco, USA) for 7 days. At this time, in order to analyze behaviors of the cells, the survival/proliferation behaviors of the cells were comparatively analyzed by performing live and dead assays (Thermo Fisher Scientific, USA) on the 1st and 7th days after the start of culture. To this end, after each specimen was washed three times with a phosphate buffer solution (PBS, Gibco, USA) at the end of the culture, calcein AM and ethidium homodimer-1 (EthD-1) in the live and dead assay kit were diluted to concentrations of 2 μM and 4 μM respectively, the diluted solutions were put into each specimen, and the cells were stained at room temperature for 30 minutes, and then the stained cells were observed using a confocal fluorescence microscope (LSM700, Zeiss, Germany) (
Example 3: Biological Safety of Biodegradable Meshes
3-1. Inflammatory Responses and Biodegradation Behaviors of Biodegradable Meshes
[0082] In order to evaluate the inflammatory responses and biodegradation behaviors depending on whether or not the mesh for transplantation according to the present disclosure is coated with collagen, after transplanting meshes together with acellular allogeneic dermis (thickness: 1.5 mm, MegaDerm, L&C Bio, Korea) on the dorsal skin of Sprague Dawley (SD) rats (6 weeks old, male N=4, Orient Bio, Korea) and euthanizing the rats at week 6, week 12, and week 20 to collect tissues, the collected tissues were stained with Masson's Trichrome (Sigma Aldrich, USA) to observe the cross sections of the tissues with an optical microscope (CX43, Olympus, Tokyo, Japan) (
[0083] As shown in
[0084] In order to analyze the previously observed inflammatory responses, the thickness values of the films formed on the implant periphery were measured (
[0085] Next, in order to compare the biodegradation behaviors of the implants, changes in the thickness of each of the implants for 20 weeks were measured (
3-2. Blood Vessel Formation Ability Inside the Biodegradable Mesh
[0086] After performing immunostaining on the previously collected tissues in order to evaluate the ability to induce angiogenesis depending on whether or not the mesh for transplantation according to the present disclosure is coated with collagen, staining the cell nucleuses with 4′,6-diamidino-2-phenylindole (DAPI, Blue signal, Sigma Aldrich, USA), and staining vascular endothelial cells with CD31 (Red signal, Thermo Fisher Scientific, Waltham, Mass., USA), the stained cell nucleuses and vascular endothelial cells were observed using a confocal microscope (LSM700, Carl Zeiss, Oberkochen, Germany) (
[0087] As can be seen from the fluorescence micrographs of
[0088] Arterioles of the SD rats are known to have a diameter of 20 to 40 μm, and the numbers of blood vessels satisfying the diameter conditions of arterioles per unit area (mm.sup.2) was quantified through immunofluorescence staining (
Example 4: Preparation and Property Analysis of Collagen Sponge-Polymer Mesh Conjugate
4-1. Collagen Sponge Fabrication
[0089] As another aspect of the present disclosure, the present inventors dissolved atelocollagen (Type 1, medical device grade, Dalim Tissen Co., Ltd, Korea) extracted from porcine dermis in 0.5M acetic acid at a concentration of 3.0% by weight in order to fabricate a collagen-containing sponge bonded with a polymer mesh. Thereafter, after putting the dissolved atelocollagen in a brass mold, the brass mold was immersed in liquid nitrogen (−196° C) to freeze, and then freeze-dried for 24 hours according to the method described above in Example 1. Thereafter, the dried collagen sponge was subjected to dehydrothermal treatment (DHT) in an oven at 120° C for 24 hours to prepare a collagen sponge (
4-2. Preparation of Conjugate of Collagen Sponge Polymer Mesh through Three-Dimensional Printing
[0090] A PCL-collagen conjugate was fabricated by fixing the sponge to a three-dimensional printing stage in order to reinforce the physical properties of the prepared collagen sponge, and directly printing PCL on the sponge in a mesh form including strands each having a diameter of 0.4 mm and a spacing between the strands of 2.0 mm under the printing conditions applied for polymer mesh fabrication in Example 1 (
[0091] Next, the surface shapes and cross-sectional shapes of the mesh structure in which PCL was bonded onto the collagen sponge through three-dimensional printing were observed using an electron microscope (
4-3. Analysis of Physical Strengths of Collagen Sponge-Polymer Mesh Conjugate
[0092] In order to compare and analyze the physical strengths of the prepared collagen sponge-polymer mesh conjugate, tensile strengths, and bonding strengths with a stitching fiber used when fixing the human body were respectively measured. As can be seen from the tensile strength measurement result of
[0093] As the specific parts of the present disclosure have been described in detail above, these specific descriptions are only preferred embodiments for those of ordinary skill in the art, and it is clear that the scope of the present disclosure is not limited thereto. Accordingly, the substantial scope of the present disclosure will be defined by the appended claims and their equivalents.