Elevator
09878878 ยท 2018-01-30
Assignee
Inventors
Cpc classification
B66B7/1215
PERFORMING OPERATIONS; TRANSPORTING
B66B5/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An elevator comprising an elevator car; a plurality of belt-shaped ropes connected to the car, each having a width larger than thickness as measured in transverse direction of the rope; and at least one rope wheel, around which the belt-shaped ropes pass; wherein the rope wheel comprises a plurality of circumferential rope contact areas distributed in axial direction thereof, one of said ropes passing against each circumferential rope contact area, the elevator further comprising a sensing arrangement for sensing displacement of one or more of said ropes, comprising a sensing member for sensing displacement of one or more of said ropes radially outwards from the rope wheel, extending in axial direction of the rope wheel along its surface at a radial distance therefrom, whereby a gap is formed between the sensing member and each rope contact area, the height of the gap being more than thickness of the belt-shaped ropes and less than 2.2 times the thickness of the belt-shaped ropes; sensing member being displaceable by a rope colliding into contact with it, and the sensing arrangement is arranged to trigger one or more predefined action in response to displacement of the sensing member.
Claims
1. An elevator comprising: an elevator car; at least one rope wheel including circumferential rope contact areas distributed in an axial direction of the at least one rope wheel; belt-shaped ropes connected to the elevator car, the belt-shaped ropes configured to pass over the at least one rope wheel such that each of the belt-shaped ropes passes against a respective one of the circumferential rope contact areas, the belt-shaped ropes each having a width larger than a thickness as measured in a transverse direction of the belt-shaped ropes; and a sensing arrangement configured to sense displacement of one or more of the belt-shaped ropes on the at least one rope wheel, the sensing arrangement including, a first sensing member configured to sense displacement of one or more of the belt-shaped ropes radially outwards from the at least one rope wheel, the first sensing member extending in the axial direction of the at least one rope wheel along a surface of the at least one rope wheel at a radial distance therefrom such that, when the belt-shaped ropes are not displaced, the first sensing member does not protrude between any portion of any two belt-shaped ropes among the belt-shaped ropes and the first sensing member extends along the surface of the at least one rope wheel at a radial distance therefrom with a gap between the first sensing member and each of the circumferential rope contact areas, a height of the gap being more than the thickness of the belt-shaped ropes and less than 2.2 times the thickness of the belt-shaped ropes, the first sensing member being displaceable by one of the belt-shaped ropes colliding into contact with the first sensing member, and the sensing arrangement being arranged to trigger one or more actions in response to displacement of one of the sensing members, and a second sensing member on an axially outer side of axially outermost one of the belt-shaped ropes, the second sensing member configured to sense displacement of one or more of the belt-shaped ropes axially outwards from the at least one rope wheel, the second sensing member being displaceable by one of the belt-shaped ropes colliding into contact with the second sensing member, the sensing arrangement being configured to trigger the one or more actions in response to displacement of the second sensing member, the second sensing member not protruding between any portion of any two belt-shaped ropes among the belt-shaped ropes when the belt-shaped ropes are not displaced.
2. The elevator according to claim 1, wherein the second sensing member is connected to the first sensing member to sense displacement of one or more of the belt-shaped ropes radially outwards from the at least one rope wheel, the first sensing member and the second sensing member being displaceable together as one structure and the sensing arrangement being configured to trigger the one or more action in response to displacement of the first sensing member and the second sensing member.
3. The elevator according to claim 1, wherein the at least one rope wheel is a drive wheel configured to move the belt-shaped ropes, and each of the circumferential rope contact areas is a contact area for transmitting traction from the at least one rope wheel to one of the belt-shaped ropes passing against the at least one rope wheel.
4. The elevator according to claim 3, wherein each of the circumferential contact areas is cambered.
5. The elevator according to claim 4, wherein each of the circumferential contact areas and a surface of each of the belt-shaped ropes resting against the circumferential contact areas are smooth.
6. The elevator according to claim 3, wherein the one or more actions include stopping a rotation of the drive wheel of the elevator.
7. The elevator according to claim 3, wherein the elevator further comprises: a motor configured to rotate the drive wheel, wherein the elevator is configured to control the motor.
8. The elevator according to claim 1, wherein the height of the gap is more than 1.5 times the thickness of the belt-shaped ropes.
9. The elevator according to claim 1, wherein the height of the gap is equal or less than 2 times the thickness of the belt-shaped ropes.
10. The elevator according to claim 1, wherein the first sensing member is displaceable at least in a longitudinal direction of the belt-shaped ropes such that, when the belt-shaped ropes move in the longitudinal direction during elevator use and are displaced in a radial direction to collide into contact with the first sensing member, the first sensing member is configured to displace at least in the longitudinal direction of the belt-shaped ropes.
11. The elevator according to claim 1, wherein the first sensing member is mounted pivotally displaceably around an axis parallel with the axial direction of the at least one rope wheel, and the sensing arrangement is configured to trigger the one or more actions in response to a pivoting displacement of the first sensing member.
12. The elevator according to claim 1, wherein each of the belt-shaped ropes comprises: one or more continuous load bearing members the load bearing members being made of a composite material including reinforcing fibers embedded in a polymer matrix.
13. The elevator according to claim 1, wherein each of the belt-shaped ropes comprises: one or more continuous load bearing members, the load bearing members being embedded in an elastic coating forming a surface of one of the belt-shaped ropes.
14. A sensor arrangement comprising: one or more sensors associated with at least one rope wheel, the one or more sensors including, a first sensor configured to sense displacement of belt-shaped ropes radially outward from the at least one rope wheel, the first sensor having a bottom side spaced apart from the at least one rope wheel such that, when the belt-shaped ropes are not displaced, the first sensor does not protrude between any portion of any two belt-shaped ropes among the belt-shaped ropes and the bottom side is spaced apart from the at least one rope wheel with a gap between the bottom side and the at least one rope wheel, a size of the gap being greater than a thickness of the belt-shaped ropes, and a second sensor configured to sense displacement of belt shaped ropes axially outward from the at least one rope wheel such that, when the belt shaped ropes are not displaced, the second sensor does not protrude between any portion of any two belt-shaped ropes among the belt shaped ropes.
15. The sensor arrangement of claim 14, wherein the size of the gap is less than twice the thickness of the one of the belt-shaped ropes and more than 1.5 times the thickness of the one of the belt-shaped ropes.
16. The sensor arrangement of claim 14, wherein the at least one rope wheel further comprises: circumferential rope contact areas such that one of the belt-shaped ropes passes against each of the circumferential rope contact areas.
17. The sensor arrangement of claim 16, wherein the second sensor is connected to the first sensor such that the first and second sensors form one body, and the second sensor extends radially inward from the first sensor.
18. The sensor arrangement of claim 14, wherein one of the al least one rope wheel is a drive wheel configured to move the belt-shaped ropes.
19. The sensor arrangement of claim 14, wherein the sensors are arranged such that a space between a first one of the belt-shaped ropes immediately adjacent to a second one of the belt-shaped ropes is devoid of components of the first sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10)
(11) The elevator further comprises a suspension roping R comprising several belt-shaped suspension ropes 3a,3b,3c connected to the car 1 and each having a width substantially larger than thickness as measured in transverse direction of the rope 3a,3b,3c. Each rope 3a,3b,3c interconnects the car 1 and the second elevator unit 2, which is in this case a counterweight, and passes around at least one rope wheel 5,6. In this case there are two rope wheels 5,6, which include a drive wheel 5 for moving said one or more belt-shaped suspension ropes 3a,3b,3c as well as a rope wheel 6, which is a non-driven rope wheel, i.e. a diverting wheel.
(12) For providing force for moving the one or more suspension ropes 3a,3b,3c, and thereby also for the elevator units 1,2, the elevator comprises a power source, in particular a motor M, arranged to rotate the drive wheel 5 engaging the one or more suspension ropes 3a,3b,3c. The elevator further comprises an automatic elevator control 10 arranged to control the motor M, whereby rotation of the drive wheel and thereby also the movement of the car 1 is automatically controllable.
(13) Passage of the ropes around said rope wheels 5,6 is illustrated in
(14) The elevator further comprises a sensing arrangement 20 for sensing displacement of one or more of said ropes 3a,3b,3c at the point of the rope wheel 5 and a sensing arrangement 30 for sensing displacement of one or more of said ropes 3a,3b,3c at the point of the rope wheel 6. Presence of such a sensing arrangement 20, 30 is however not necessary for both of the wheels 5,6 as it is clear that the elevator can be implemented also with only either one of them, depending of for which of rope wheels of the elevator rope position sensing needs to be provided.
(15) So as to ensure a substantial running clearance between the ropes and the sensing member 23,33, it is preferable that the height h of the gap g is more than 1.5 times the thickness of the belt-shaped ropes 3a,3b,3c. Thus, unnecessary contacts between the rope 3a,3b,3c and the sensing member 23,33 during normal situations, as well as displacement of the sensing member 23,33 due to any small dirt drifting between rope 3a,3b,3c and the sensing member 23,33 can be reliably avoided. Also, in this way the sensing member 23,33 is more accurately focused on detecting situations where two of the ropes cross each other while at the rim of the rope wheel 5,6. As unnecessary displacement of the sensing member 23,33 are avoided, unnecessary elevator stops are avoided too. To ensure that said contact occurs in any possible kind of crossing of two of the ropes, it is preferable that the height h is as small as equal to or even less than 2 times the thickness of the belt-shaped ropes.
(16) The ropes being belt-shaped they have two oppositely facing wide sides extending in width direction of the rope (which face in
(17) The rope wheels 5,6 are in the embodiments illustrated cambered, particularly each of said rope contact areas A,B,C is cambered. Thus, each rope wheel 5,6 comprises a cambered circumferential rope contact area A,B,C for each of said one or more ropes 3a,3b,3c against which circumferential surface area A,B,C the rope in question is arranged to pass. In this way the axial position, i.e. the position of each of said belt-shaped ropes 3a,3b,3c in axial direction X of the wheel 5,6 around which is passes, is controlled. In these embodiments, each cambered circumferential surface area A,B,C has a convex shape against the peak of which the rope passes. The cambered shape tends to keep the rope passing around it positioned resting against the peak thereof, thereby resisting displacement of the rope 3a,3b,3c away from this position in said axial direction X. The rope contact areas A,B,C being cambered, said height h is the radial (referring to radius of the rope wheel in question) distance between the peak of the cambered circumferential rope contact area A,B,C and the sensing member 23,33, in particular the side face thereof facing the rope wheel 5,6 in question.
(18) Said sensing member 23,33 is preferably elongated and oriented in axial direction of the rope wheel 5, 6. Preferably, it is in the form of an elongated bar, such as an elongated tube or a solid bar. Said sensing member 23,33 can be made for example of metal or metal and elastomer. In the latter case it has a metallic body coated with elastomer, whereby the contact with the ropes can be made gentler.
(19) The immediately adjacent ropes 3a,3b;3b,3c passing against a circumferential rope contact area have a space between them in axial direction of the rope wheel 5,6. It is particularly preferable that the spaces between immediately adjacent ropes 3a,3b;3b,3c passing against a circumferential rope contact area are completely devoid of components of the sensing member 23,33 (or any component attached thereto). This is advantageous, because this makes it possible that each rope can wander and seek its position on the cambered area without triggering any safety measures. This kind of position seeking can happen because of building sway, loading or unloading of machinery room floor, for instance. For this end, it is preferable that said sensing member 23,33 does not have protrusions extending therefrom towards the drive wheel into spaces between immediately adjacent ropes 3a,3b;3b,3c passing against a circumferential rope contact area. It is even preferable, that the spaces between immediately adjacent ropes 3a,3b;3b,3c passing against a circumferential rope contact area are completely devoid of any other components surrounding the rope wheel 5,6. In the preferred embodiment, the elongated sensing member comprises an elongated and at least substantially straight side face facing the drive wheel and extending over all the rope contact areas. For this end, the sensing member is preferably a straight bar.
(20) In addition to the aforementioned sensing of displacement of one or more of said ropes 3a,3b,3c radially outwards from the rope wheel, it is preferable that also displacement of one or more of said ropes axially outwards from the rope wheel is sensed. Thus, it can be detected whether the outermost (in axial direction) of the ropes is about to move around the edge of the rope wheel 5,6 and fall away from the rim thereof. Ropes 3a,3b,3c can be displaced in this direction without crossing each other, for example when they all move simultaneously, whereby progress of a faulty situation would not necessarily be detected with mere sensing of rope crossing. By sensing displacement also in this direction, the ropes are given limits in the most meaningful directions and in a way that is simple yet efficient to sense rope crossing and rope displacement axially dangerously far towards the edge of the rope wheel. For this purpose, the sensing arrangement further comprises a second sensing member 24,34 for sensing displacement of one or more of said ropes 3a,3b,3c axially outwards from the rope wheel 5,6 on axially outer side of each axially outermost rope 3a, 3c the second sensing member 24,34 being displaceable by a rope 3a,3b,3c colliding into contact with it, and the sensing arrangement is arranged to trigger said one or more predefined action in response to displacement of the structure formed by the sensing member 24,34. It is preferable, that each second sensing member 24,34 is fixedly connected to aforementioned sensing member whereby they are displaceable together with similar movement as one structure by a rope colliding into contact with any one of them, and the sensing arrangement is arranged to trigger said one or more predefined action in response to displacement of the structure formed by said sensing members (23 and 24; 33 and 34).
(21) Preferably, the circumferential surface area A,B,C as well as the surface of the rope via which the rope 3a,3b,3c rest against the circumferential rope contact area A,B,C in question are both smooth such that neither of said circumferential surface area A,B,C nor the rope 3a,3b,3c has protrusions extending into recesses of the other. In this case, said circumferential rope contact area nor the rope surface are not configured for engaging to each other via a polyvee- or toothed engagement. Smoothness also facilitates efficiency of the rope position control by the cambered shape of the rope wheel.
(22) As illustrated in
(23)
(24) The sensing member 23 is mounted pivotally, such that it can pivot around an axis 25, which is parallel with the axial direction of the drive wheel 5. Thereby, the sensing member 23 is pivotally displaceable by a rope colliding into contact with it around the axis 25. In case two of the ropes 3a,3b,3c cross, the overall height of the superposed ropes is such that the topmost rope contacts the sensing member 23 and wedges the sensing member 23 and the rope wheel 5. The sensing arrangement 20 is arranged to trigger said one or more predefined action in response to displacement of the sensing member 23, which displacement is in this case particularly pivoting displacement.
(25) The sensing member 23 being mounted pivotally in the defined way gives it the movability such that it is displaceable in the longitudinal direction of the rope 3a,3b,3c. The rope 3a,3b,3c, when it moves in its longitudinal direction during elevator use and is displaced in said radial direction to collide into contact with the sensing member 23 is arranged to engage the sensing member 23 and push and displace it in the longitudinal direction of the rope 3a,3b,3c thereby causing said pivoting displacement in response to which the sensing arrangement 30 triggers said one or more predefined action. This kind of movement allows the sensing member 23 to dodge away when pushed, thereby preventing rope wedging between it and the rope wheel 5. This way rope damage can be avoided.
(26) In accordance with what is described referring to
(27) In the case shown in
(28) The sensing arrangement 20 comprises an electrical sensor 26 arranged to sense position of the sensing members 23 and 24. Said sensing members 23,24 being in this embodiment displaceable together as one structure, direct sensing of displacement of only one of them is needed in this case. Should they be mounted separately, displacement of each of them would need to be sensed separately, e.g. with separate electrical sensors. In the embodiment illustrated, the electrical sensor 26 is arranged to sense position of the sensing member 23 via the second sensing member 24.
(29) Said electrical sensor 26 is preferably connected to a relay r operating a safety switch s of the safety circuit 9, as illustrated in
(30)
(31) The sensing member 33 is mounted pivotally, such that it can pivot around an axis 35, which is parallel with the axial direction of the drive wheel 6. Thereby, the sensing member 33 is pivotally displaceable by a rope colliding into contact with it around the axis 35. In case ropes cross, the overall height of the superposed ropes is such that the topmost rope contacts the sensing member 33 and wedges between the sensing member 33 and the rope wheel. The sensing arrangement 30 is arranged to trigger said one or more predefined action in response to displacement of the sensing member 33, which displacement is in this case particularly pivoting displacement.
(32) The sensing member 33 being mounted pivotally in the defined way gives it the movability such that it is displaceable in the longitudinal direction of the rope 3a,3b,3c. The rope 3a,3b,3c, when it moves in its longitudinal direction during elevator use and is displaced in said radial direction to collide into contact with the sensing member 33 is arranged to engage the sensing member 33 and push and displace it in the longitudinal direction of the rope 3a,3b,3c thereby causing said pivoting displacement in response to which the sensing arrangement 30 triggers said one or more predefined action. This kind of movement allows the sensing member 33 to dodge away when pushed, thereby preventing rope wedging between it and the rope wheel 6. This way rope damage can be avoided.
(33) In accordance with what is described referring to
(34) In this case, each said second sensing member 34 is fixedly connected to the aforementioned sensing member 33 whereby the sensing members 33 and 34 are displaceable together as one structure by a rope colliding into contact with any one of them. In this case, the sensing arrangement 30 is arranged to trigger said one or more predefined action in response to displacement of the structure formed by said sensing members 33 and 34.
(35) The sensing arrangement 30 comprises an electrical sensor 36 arranged to sense position of the sensing members 33 and 34. Said sensing members 33,34 being in this embodiment displaceable together as one structure, sensing of displacement of only one of them is needed in this case. Should they be mounted separately, displacement of each of them would need to be sensed separately, e.g. with separate electrical sensors. In the embodiment illustrated, the electrical sensor 36 is arranged to sense position of the sensing member 33 via the second sensing member 34.
(36) Said electrical sensor 36 is preferably connected to a relay r operating a safety switch s of the safety circuit 9, as illustrated in
(37) In either of the embodiments of
(38) It is preferable, that each of said one or more ropes 3a,3b,3c comprises one or more continuous load bearing members 40, which load bearing members 40 extending in longitudinal direction of the rope 3a,3b,3c throughout the length of the rope 3a,3b,3c, which load bearing member(s) 40 is/are made of composite material comprising reinforcing fibers f embedded in polymer matrix m. Said fibers f are preferably carbon fibers. Preferably, the one or more continuous load bearing members 40 is/are embedded in elastic coating forming the surface of the rope. Thus, the rope is provided with a surface via which the rope can effectively and without damage engage with both the rope wheel 5,6 and the sensing member 23,33. Thus, it can also engage rope wheel (when the rope wheel is cambered) efficiently in terms of axial position control as well as traction in case the rope wheel is a drive wheel. Further preferred details of the rope 3a,3b,3c will be later described in context of description of
(39)
(40) The load bearing members 40 are preferably embedded in an elastic coating 41 forming the surface of the rope 3a,3b,3c, as illustrated. The coating 41 is preferably made of elastomer. In general, the elastic coating 41 provides the rope 3a,3b,3c good wear resistance, protection, and isolates the load bearing members 40 from each other. The elastic coating 41 also provides the rope high friction, for instance for frictional traction contact with a drive wheel 5 as illustrated in
(41) Preferably, each of said load bearing members 40 is made of composite material comprising reinforcing fibers f embedded in polymer matrix m.
(42) To reduce buckling of fibers and to facilitate a small bending radius of the rope, among other things, it is therefore preferred that the polymer matrix is hard, and in particular non-elastomeric. The most preferred materials are epoxy resin, polyester, phenolic plastic or vinyl ester. The matrix of the load bearing member 40 is preferably such that the module of elasticity E of the polymer matrix is over 2 GPa, most preferably over 2.5 GPa, yet more preferably in the range 2.5-10 GPa, most preferably of all in the range 2.5-3.5 GPa. The structure is advantageous as hereby the service life of the rope can be extended.
(43) The composite material is preferably such that the individual reinforcing fibers are parallel with the length direction of the rope. Thus, they provide excellent longitudinal stiffness for the rope. The individual reinforcing fibers are preferably distributed in the matrix substantially evenly, such that substantially all the individual reinforcing fibers of the load bearing member are bound to each other by the matrix. The rope 3a,3b,3c is preferably in accordance with any one of the composite ropes disclosed in international patent application WO2009090299A1.
(44) As mentioned, said one or more predefined action includes stopping rotation of the drive wheel of the elevator. It is preferable that said stopping rotation of the drive wheel includes braking rotation of the drive wheel 5 with mechanical brake(s) of the elevator acting on the drive wheel or a component fixed thereto and/or stopping the motor M from rotating the drive wheel 5. Thus, the faulty situation can be reacted to swiftly and efficiently in terms of safety and simplicity.
(45) As mentioned, one of said rope wheels 5 is preferably a drive wheel for moving the ropes. In this case, each circumferential rope contact area A,B,C of the drive wheel 5 is a contact area for transmitting traction from rope wheel 5 to the rope passing against it.
(46) In the preferred embodiment described above, the two elevator units 1,2 form a balancing weight for each other by affecting each other via said one or more ropes whereby they are economical to move. The inventive concept can however be implemented alternatively in counterweightless elevators.
(47) In the preferred embodiment described above, the rope wheel 5,6 at the point of which the rope position is sensed, are cambered. Although preferable, this is not necessary the by providing a sensing arrangement as illustrated, position of rope could be sensed reliably also when the rope wheel has a non-cambered rope contact areas, such as in case the rope wheel has a flat circumferential rope contact area for each rope. This would be realized for example if the rope wheel is in the form of a regular cylinder.
(48) When the rope wheel is cambered, it is preferably, however not necessarily formed such that between immediately adjacent rope contact areas, there is a depression formed by flanks of the peak of adjacent rope contact areas, as illustrated in Figures of this application. Thereby, the cambered shape is simple to manufacture. Benefits of the invention are most clearly present in this context, because there are no flanges between the adjacent peaks resisting axial movement of the ropes.
(49) The sensing member 23,33 is as mentioned preferably mounted pivotally. More specifically, the sensing member 23,33 is preferably mounted pivotally free to rotate an angle substantially less than a full revolution (360 deg), preferably an angle which is in the range 10-270 deg, preferably in the range 30-200 deg. Thus, the angle is simply within range ensuring easy sensing, however safe pivoting. Particularly, the moving rope colliding into contact with the sensing member cannot put it into rotation, which would be likely to cause harm to the rope as well as the sensing arrangement.
(50) The arrangement 20,30 is preferably mounted at a suitable location near the rope wheel 5,6, preferably on a stationary structure of the elevator.
(51) It is to be understood that the above description and the accompanying Figures are only intended to illustrate the present invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. For example, the belt-shaped rope can have an internal structure or surface different from what has been presented as preferred. Also, the position of ropes can be sensed in the disclosed fashion regardless of how many rope wheels the elevator has. Furthermore, even though it is preferable, it is not necessary that the sensing member(s) are mounted pivotally. The sensing member(s) could alternatively be mounted displaceably, with linear motion for instance. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.