Spacer Segment and A Spacer
20230091111 · 2023-03-23
Inventors
Cpc classification
E21B17/1014
FIXED CONSTRUCTIONS
E21B17/1078
FIXED CONSTRUCTIONS
E21B17/1057
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention provides a spacer (11) and a spacer segment (13). One or more spacer segments (13) form the spacer (11). The one or more spacer segments (13) are adapted to be interconnected and fitted to/on a first surface. The spacer segment (13) comprises a first collar portion (17), a second collar portion (19), and at least one support assembly (15) extending between the first collar portion and the second collar portion. The at least one support assembly is movable from a normal position, wherein no or minimal force is exerted on the support assembly, to a compressed position, wherein the support assembly supports a load or a portion of a load.
Claims
1-54. (canceled)
55. A spacer segment wherein one or more spacer segments are adapted to be interconnected and fitted to/on a first surface, the spacer segment comprises a first collar portion, a second collar portion, and at least one support assembly extending between the first collar portion and the second collar portion to maintain the collar portions in spaced relation to each other, the at least one support assembly comprises a body, a contact surface adapted to engage a second surface of a structure, and a suspension means for biasing the contact surface away from the body, wherein the at least one support assembly is movable from a normal position, wherein no or minimal force is exerted on the support assembly and the contact surface is biased away from the body, to a compressed position, wherein the at least one support assembly supports a load or a portion of a load, whereupon the contact surface is caused to move towards the body.
56. The spacer segment according to claim 55 wherein the body of each support assembly extends between the first collar portion and the second collar portion, wherein the body has a cavity with an opening, the opening being positioned adjacent the first surface when the spacer segment is fitted thereto.
57. The spacer segment according to claim 55 wherein the contact surface is elongate in shape whereupon installation, a longitudinal axis of the contact surface is orientated to extend along the direction the first surface and second surface move relative to each other.
58. The spacer segment according to claim 55 wherein the contact surface has a ramped section at one or both ends.
59. The spacer segment according to claim 55 wherein the contact surface is provided by a wear pad, which is releasably attached to the body of the support assembly.
60. The spacer segment according to claim 59 wherein the wear pad is positioned adjacent the second surface when the spacer segment is fitted to the first surface.
61. The spacer segment according to claim 59 wherein the wear pad is movable relative to the body such that the support assembly moves between the normal position, whereby the pad is most distant from the body, and the compressed position, whereby the wear pad is closer to the body.
62. The spacer segment according to claim 55 wherein the suspension means is incorporated in the body and the wear pad is releasably attached relative to the suspension means, whereby the suspension means is located between the wear pad and the body.
63. The spacer segment according to claim 59 wherein the suspension means biases the wear pad away from the body such that when the support assembly has no load thereon the support assembly is in the normal position.
64. The spacer segment according to claim 59 wherein the body comprises a body portion and a mounting portion, the mounting portion being adapted to releasable attach the wear pad thereto wherein the suspension means extends between the body portion and the mounting portion wherein the suspension means is in the form of a resilient portion extending between the body portion and the mounting portion.
65. The spacer segment according to claim 64 wherein the resilient portion is in the form of a flexible wall portion.
66. The spacer segment according to claim 65 wherein the wall portion has a s-shaped cross sectional profile.
67. The spacer segment according to claim 65 wherein the wall portion has a first edge which extends substantially or at least 50% around the perimeter of the mounting portion, and a second edge which extends substantially or at least 50% around the perimeter of the body portion.
68. The spacer segment according to claim 65 wherein the mounting portion, the body portion and the wall portion are integrally formed.
69. The spacer segment according to claim 55 wherein the support assembly provides a conveyancing means, wherein the conveyancing means comprise one or more wheels located either side of the body.
70. The spacer segment according to claim 69 wherein the conveyancing means is secured to the wear pad.
71. A spacer segment comprising a first collar portion, a second collar portion, the collar portions having an inner face and an outer face, the spacer segment further comprising at least one support assembly extending between the first collar portion and the second collar portion to maintain the collar portions in a fixed spaced relation to each other, the at least one support assembly comprising a suspension means and a contact portion which is biased by the suspension means in a spaced relation from the outer face of the collar portions, the contact portion is adapted to move between a normal position wherein the spacer segment has no load thereon, toward a compressed position, wherein the spacer segment has a load thereon, a first connector element provided at one end of each of the collar portions wherein the first connector element comprises a passage formed along the respective collar portion to extend inwardly from the respective end and second connector element provided at the other end of each of the collar portions, the second connector element comprising an elongate element which in use is able to be received in the passage to be slidable along the passage, wherein the first connector elements are engageable with the second connector elements of the same or another spacer segment such that one or more spacer segments are able to form a spacer which in use is capable of being received around a first surface such that the elongate element is received between the inner face and the second surface, the first connector element having an adjustment element cooperating with the passage and the elongate element to control the position of the elongate element within the passage, wherein the adjustment element comprises a threaded element rotatably supported adjacent the passage and wherein the elongate element is formed with a set of serrations along at least a portion of its length, the spacing between the serrations conforming to the thread of the threaded element, wherein in use when the elongate element is received in the passage the thread of the threaded element is engaged with the serrations such that rotation of the threaded element causes relative displacement between the passage and the elongate element; wherein the suspension means biases the contact portion towards the normal position, such that when any load is removed from the spacer segment the contact portion returns to the normal position.
72. The spacer segment according to claim 71 wherein the at least one support assembly comprise a body and a removable pad, wherein the pad is releasably attached to the suspension means and provides the contact portion.
73. The spacer segment according to claim 72 wherein the suspension means is provided by the body and extends between the pad and the body, wherein the suspension means biases the pad away from the body such that when the support assembly has no load thereon the support assembly is in the normal position.
74. The spacer segment according to claims 71 wherein the suspension means is provided by a resilient wall portion.
75. The spacer segment according to claim 74 wherein the resilient wall portion is integrally formed so as to be incorporated with the body, wherein the resilient wall portion flexes as load is applied thereto.
76. A spacer segment wherein one or more spacer segments are adapted to be interconnected and fitted to/on a first surface, the spacer segment comprises a first collar portion, a second collar portion, and at least one support assembly extending between the first collar portion and the second collar portion to maintain the collar portions in a fixed spaced relation to each other, the at least one support assembly being movable from a normal position, wherein no or minimal force is exerted on the support assembly, to a compressed position, wherein the support assembly supports a load or a portion of a load, the at least one support assembly comprising a body portion and a wear pad interconnected by a suspension means, the suspension means is provided by a resilient wall portion, the resilient wall portion being integrally formed so as to be incorporated with the body portion, the wall portion has a curved cross sectional profile which spans between a first edge extending substantially around the perimeter of a mounting portion, and a second edge extending substantially around the perimeter of the body portion, wherein the resilient wall portion flexes as load is applied thereto, the wear pad is releasably attached to the mounting portion.
77. A spacer adapted to be fitted to a first surface, the spacer comprises one or a plurality of spacer segments according to claim 55 wherein ends of spacer segments are connected to its adjacent spacer segment via their first and second connector elements, wherein the spacer incorporates one or more extension straps extending between adjacent spacer segments. .
78. A spacer comprising at least one or more spacer segments according to claim 55.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076] Further features of the present invention are more fully described in the following description of several non-limiting embodiments thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which:
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[0108] In the drawings like structures are referred to by like numerals throughout the several views. The drawings shown are not necessarily to scale, with emphasis instead generally being placed upon illustrating the principles of the present invention.
DETAILED DESCRIPTION OF SPECIFIC EMBODIMENT
[0109] The present invention provides a spacer and a spacer segment.
[0110] The present invention generally has applications in respect of the installation of a first pipe in an enveloper, such as a larger second pipe. Once installed the present invention supports the pipe in a spaced relation to the second pipe.
[0111] In non-vertical installations, embodiments of the present invention assist the installation of the first pipe in the second pipe by providing a means by which irregularities in the internal surface of the second pipe or the external surface of the first pipe can be overcome. The present invention also minimises potential damage to both pipes. In other embodiments installation is further enhanced by having a spacer with a conveyancing means thereon.
[0112] In vertical installations, embodiments of the present invention assist the installation of the first pipe in the second pipe by centralising the first pipe relative to the second pipe. These embodiments are able to accommodate variances in the distance between the internal surface of the second pipe and the external surface of the first pipe. In subsequent embodiments this is further enhanced by having a spacer with a conveyancing means thereon.
[0113] Embodiments of the present invention provide a spacer wherein the spacer may comprise one or more spacer segments, or a combination of one or more spacer segments and one or more pairs of extension straps.
[0114] The spacer is fitted relative to a first surface, and provides a contact surface or portion adapted to travel relative to a second surface. In many applications the contact surface or portion will engage the second surface.
[0115] Referring to
[0116] Each collar portion 17, 19 has a first connector element 21 provided at a first end portion 25 thereof. Each first connector element 21 provides a receiving passage 27, for reasons discussed below.
[0117] Each collar portion 17, 19 has a second connector element 23 provided at a second end portion 26. Each second connector element 23 comprise an elongate element 29.
[0118] When forming a spacer 11 each elongate element 29 of each second connector element 23 is slidingly received in the receiving passage 27 of each first connector element 21.
[0119] Where the spacer 11 comprises one spacer segment 13 the ends of the first collar portion 17 are connected together, and the ends of the second collar portion 19 are connected together to form the spacer 11. In particular each elongate element 29 is received in the respective receiving passage 27.
[0120] Where the spacer 11 comprises more than one spacer segment 13a, 13b, the spacer segments 13a, 13b are configured to be interconnected. In this regard the end of the first collar portion 17a of one spacer segment 13a is connected to the end of the first collar portion 17b of the adjacent spacer segment 13b. Similarly the end of the second collar portion 19a is connected to the end of the second collar portion 19b of the adjacent spacer segment 13b.
[0121] The first connector element 21 is adapted to receive the second connector element 23 of the same collar portion 17, 19 when the spacer 11 is formed from a single spacer segment 13. Where the spacer 13 is formed from a number of spacer segments 13, the first connector element 21 is adapted to receive the second connector element 23 of the respective collar portion 17, 19 of the adjacent spacer segment.
[0122] When the elongate element 29 of the second connector element 23 is received in the receiving passage 27 of the first connector element 21, the elongate element 29 may be releasably fixed relative to the receiving passage 27. As a result the spacer 11 is able to be fixed to a first surface 61. Other means of fixing the spacer 11 in place include screws 31 (see
[0123] Each first connector element 21 has an adjustment element 33 which cooperates with the receiving passage 27 and the elongate element 29 to adjust the position of the elongate element 29 within the receiving passage 27. Adjusting the adjustment element 33 will move the elongate element 29 relative to the receiving passage 27. Continued adjustment once the spacer 11 is in place can result in tightening of the spacer 11 until the spacer is fixed relative to the first surface 61.
[0124] Each support assembly 15 is of a generally elongate shape and comprises a body 35 and a wear pad 37. The wear pad 37 provides a contact surface 39.
[0125] Referring to
[0126] The body 35 comprises a body portion 45 and a mounting portion 47. The mounting portion 47 provides a number of clips 49 which co-operate with mating recesses (not shown) in the wear pad 37 to releasably secure the wear pad 37 to the body 35 of the support assembly.
[0127] The body 35 also comprises a suspension means 51 which enables the support assembly to move from a normal position, when there is no load exerted on the support assembly 15, towards a compressed position, once a load has been applied to the support assembly 15.
[0128] When the spacer 11 is fitted relative to the first surface, the contact surface 39 is at its furthest from the first surface when the support assembly 15 is in the normal position compared to its position once the support assembly 15 moves toward the compressed position.
[0129] The suspension means 51 extends between the body portion 45 and the mounting portion 47. The suspension means 51 is in the form of a resilient wall portion 53 connecting the body portion 45 and the mounting portion 47. As best shown in
[0130] When the support assembly 15 experiences a load, the resilient wall portion 53 allows movement of the mounting portion 47 (and the wear pad when attached thereto) into/toward the cavity 41 of the body 35. When the load is removed, the resilient nature of the resilient wall portion 53 returns the mounting portion to its original position, wherein the support assembly is in the normal position.
[0131] The mounting portion 47, the body portion 45 and the wall portion 53 are integrally formed.
[0132] As shown in
[0133] Depending on the conditions of the installation and in particular the load on the spacer 11, the spacer may require additional strength. This may be achieved by inserting an adapter 65 in one or more of the cavities 41 of the body 35, as shown in
[0134] Referring to
[0135] Referring to
[0136] Considering the applications depicted in
[0137] Referring to the first application shown in
[0138] An extension strap 77 is shown in
[0139] The extension strap 77 has a second connector element 123 provided at a second end portion 126. The second connector element 123 comprises an elongate element 129. Which is slidingly received in the receiving passage 127.
[0140] The extension strap's elongate element 129 may be received in the receiving passage 127 of another extension strap, or in the receiving passage 27 of a spacer segment 13. Similarly the receiving passage 27 of a spacer segment 13 can receive the elongate element 129 of an extension strap.
[0141] The extension strap 77 also comprises an adjustment element 133 which acts in the same manner as the adjustment element 33 of the spacer segment 13, as described above.
[0142] It is worth noting that the spacer segments 13 may have support bodies which vary in height. For instance the support assemblies of the spacer segments which are to be located at the bottom of the first pipe may be higher/deeper than those support assemblies of the spacer segments located on the side or at the top of the first pipe.
[0143] Referring to a second application of a spacer 11 shown in
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[0145] The above applications utilise spacers which are fitted around the perimeter of the first surface, as provided by the external surface of the first pipe. However, there are applications where it is advantageous to have the spacer 13 fitted to the inner surface of 73 of the second pipe 75. In these applications the first surface 61 is provided by the inner surface of 73 of the second pipe 75, and the second surface 63 is provided by the outer surface 69 of the first pipe 71. In these embodiments it may not be necessary to form a spacer which is circular in shape, and may in fact comprise one or more spacer segments which are only located at the desired positions of the first surface, as for example is represented in
[0146] These applications include those circumstances where the inner surface 73 of the second pipe 75 is particularly rough. Not only will this create friction on the wear pad of the spacer fitted to the first pipe 71, it will also quickly wear and damage the wear pad 25. In these circumstances it is more effective to fit the spacer segments 11 to the rough surface.
[0147] Referring to
[0148] The configuration of the spacer 11 of the fifth application represented in
[0149] Referring to
[0150] The conveyancing means represented in
[0151] The support assembly 215a shown in
[0152] The support assemblies 215b shown in
[0153] Depending on the required application, one or more of the support bodies of a spacer segment 13 may incorporate conveyancing means.
[0154] Referring to
[0155] Referring to
[0156] Referring to
[0157] Modifications and variations such as would be apparent to the skilled addressee are considered to fall within the scope of the present invention. The present invention is not to be limited in scope by any of the specific embodiments described herein. These embodiments are intended for the purpose of exemplification only. Functionally equivalent products, formulations and methods are clearly within the scope of the invention as described herein.
[0158] Similarly the spacers may be configured to ensure the pipe is supported at the correct positions and orientations. For example, spacer segments can be fixed to the inner surface of the enveloper at the upper portion. This assists in controlling the floatation of the inner /first pipe as may occur during the grouting process. As another example, spacer segments may be positioned to support the first pipe at its upper sides such that movement of the first pipe relative to the enveloper is restricted to remain in acceptable tolerance with a vertical longitudinal plane of the enveloper.
[0159] Each document, reference, patent application or patent cited in this text is expressly incorporated herein in their entirety by reference, which means that it should be read and considered by the reader as part of this text. That the document, reference, patent application or patent cited in this text is not repeated in this text is merely for reasons of conciseness.
[0160] Reference to positional descriptions, such as lower and upper, are to be taken in context of the embodiments depicted in the figures, and are not to be taken as limiting the invention to the literal interpretation of the term but rather as would be understood by the skilled addressee.
[0161] While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
[0162] Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
[0163] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a”, “an” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprise”, “comprises,” “comprising,” “including,” and “having,” or variations thereof are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0164] When an element or layer is referred to as being “on”, “engaged to”, “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present.
[0165] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0166] Spatially relative terms, such as “inner,” “outer,” “beneath”, “below”, “lower”, “above”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.