Scroll compressor
09879673 ยท 2018-01-30
Assignee
Inventors
Cpc classification
F04C29/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/807
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F15/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C2/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05G1/00
PHYSICS
F04C2/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A scroll compressor (10), comprising a fixed scroll (150), a movable scroll (160) and a drive shaft (30); the scroll compressor (10) further comprises a movable scroll counterweight (40); the movable scroll counterweight (40) is configured to rotate with the drive shaft (30); and the centrifugal force of the movable scroll counterweight (40) caused by the rotation acts on the hub (162) of the movable scroll (160). The above structure can effectively reduce the impact of the centrifugal force of the movable scroll on the radial seal of a scroll component, thus achieving proper radial sealing force between the fixed scroll and the movable scroll at any rotating speed.
Claims
1. A scroll compressor, comprising: a fixed scroll comprising a fixed scroll end plate and a fixed scroll wrap formed on one side of the fixed scroll end plate; a movable scroll comprising a movable scroll end plate, a movable scroll wrap formed on one side of the movable scroll end plate and a hub portion formed on the other side of the movable scroll end plate; a driving shaft comprising an eccentric crank pin, the eccentric crank pin being fitted in the hub portion of the movable scroll to drive the movable scroll; and a movable scroll counterweight configured to be able to rotate with the driving shaft and to generate a centrifugal force by rotation which acts on the hub portion of the movable scroll; wherein the movable scroll counterweight comprises a cylindrical portion, the cylindrical portion is provided around the hub portion of the movable scroll, and at least a portion of the cylindrical portion contacts an outer side of the hub portion; and wherein a driving portion for driving the movable scroll counterweight to rotate is provided on an outer peripheral surface of the driving shaft, the movable scroll counterweight comprises a bottom wall, and a driving hole for being engaged with the driving portion to enable the rotation of the movable scroll counterweight together with the driving shaft is provided in the bottom wall.
2. The scroll compressor according to claim 1, wherein a direction of the centrifugal force of the movable scroll counterweight is opposite to a direction of a centrifugal force of the movable scroll.
3. The scroll compressor of claim 2, wherein the centrifugal force of the movable scroll counterweight is set to be approximately equal to the centrifugal force of the movable scroll.
4. The scroll compressor according to claim 1, wherein the driving portion has a shape corresponding to a shape of the driving hole.
5. The scroll compressor according to claim 4, wherein the driving portion has a non-circular cross-section.
6. The scroll compressor according to claim 4, wherein a maximum size of the driving portion in a radial direction is less than or equal to a maximum size of the driving hole in the radial direction.
7. The scroll compressor according to claim 1, wherein the driving portion and the driving hole are configured such as to allow the movable scroll counterweight to slide on the driving portion in a radial direction.
8. The scroll compressor according to claim 7, wherein the driving portion comprises two step portions, each of the step portions comprising a bottom surface and a side surface, and the side surfaces of the two step portions being parallel to one another.
9. The scroll compressor according to claim 8, wherein the driving hole has two side walls able to be fitted with the side surfaces of the two step portions.
10. The scroll compressor according to claim 9, wherein the eccentric crank pin of the driving shaft is fitted in the hub portion of the movable scroll via an unloading bushing, the eccentric crank pin comprises a planar portion extending in parallel to a rotational axis of the driving shaft, and the unloading bushing comprises a planar portion corresponding to the planar portion of the eccentric crank pin.
11. The scroll compressor according to claim 10, wherein if a gap between the eccentric crank pin and the unloading bushing in a radial direction parallel to the planar portion of the eccentric crank pin is C1, and if a gap between the driving shaft and the driving hole of the movable scroll counterweight in a radial direction parallel to the side walls of the driving hole is C2, then the relationship between C1 and C2 is set as C2C1.
12. The scroll compressor according to claim 11, wherein a center of gravity of the movable scroll counterweight and a center of gravity of the movable scroll are located on opposite sides of the rotational axis of the driving shaft.
13. The scroll compressor according to claim 12, wherein if the movable scroll has a mass of M1 and a minimum orbiting radius of D1, and if the movable scroll counterweight has a mass of M2 and a maximum orbiting radius of a centroid of D2, then these parameters are set to satisfy a formula: M1*D1M2*D2.
14. The scroll compressor according to claim 13, wherein if a distance between the center of gravity of the movable scroll and the rotational axis of the driving shaft is d1 during a normal operation of the scroll compressor, then D1=d1C1; and if a distance between the center of gravity of the movable scroll counterweight and the rotational axis of the driving shaft is d2 during a normal operation of the scroll compressor, then D2=d2+C1.
15. The scroll compressor according to claim 1, further comprises: a matched hole provided in an outer peripheral surface of the driving shaft, a driving rod having a first end fitted in the matched hole of the driving shaft and a second end fitted in the driving hole of the movable scroll counterweight.
16. The scroll compressor according to claim 15, further comprising a snap spring configured to allow the movable scroll counterweight to be fixedly fitted on the hub portion of the movable scroll.
17. The scroll compressor according to claim 15, wherein the eccentric crank pin of the driving shaft is fitted in the hub portion of the movable scroll via an unloading bushing, the eccentric crank pin comprises a planar portion extending in parallel to a rotational axis of the driving shaft, and the unloading bushing comprises a planar portion corresponding to the planar portion of the eccentric crank pin.
18. The scroll compressor according to claim 17, wherein the driving hole is an elongated hole substantially extending in a radial direction of the movable scroll counterweight.
19. The scroll compressor according to claim 18, wherein if a gap between the eccentric crank pin and the unloading bushing in a radial direction parallel to the planar portion of the eccentric crank pin is C1, and if a radial length of the elongated hole is C3, then the relationship between C1 and C3 is set as C3C1.
20. The scroll compressor according to claim 19, wherein a center of gravity of the movable scroll counterweight and a center of gravity of the movable scroll are located on opposite sides of the rotational axis of the driving shaft.
21. The scroll compressor according to claim 20, wherein if the movable scroll has a mass of M1 and a minimum orbiting radius of D1, and if the movable scroll counterweight has a mass of M2 and a maximum orbiting radius of a centroid of D2, then these parameters are set to satisfy a formula: M1*D1M2*D2.
22. The scroll compressor according to claim 21, wherein if a distance between the center of gravity of the movable scroll and the rotational axis of the driving shaft is d1 during a normal operation of the scroll compressor, then D1=d1C1; and if a distance between the center of gravity of the movable scroll counterweight and the rotational axis of the driving shaft is d2 during the normal operation of the scroll compressor, then D2=d2+C1.
23. The scroll compressor according to claim 1, further comprising a main bearing housing for supporting the driving shaft and a thrust plate for supporting the end plate of the movable scroll, the main bearing housing and the thrust plate being separate components and fixed together by a fastening device.
24. The scroll compressor according to claim 1, further comprising a main bearing housing for supporting the driving shaft and a thrust plate for supporting the end plate of the movable scroll, wherein the main bearing housing and the thrust plate are integrally formed.
25. The scroll compressor according to claim 1, wherein at least one oil supply groove is provided on an inner circumference of the cylindrical portion.
26. The scroll compressor according to claim 25, wherein a pair of the oil supply grooves are arranged substantially symmetrically with respect to a rotation center of the movable scroll counterweight.
27. The scroll compressor according to claim 25, wherein a portion, in which the oil supply groove is provided, of the cylindrical portion of the movable scroll counterweight is higher than the other portions of the cylindrical portion.
28. The scroll compressor according to claim 25, wherein a portion, in which the oil supply groove is provided, of the cylindrical portion of the movable scroll counterweight is higher than the other portions of the cylindrical portion.
29. The scroll compressor according to claim 25, wherein the bottom wall is formed on the movable scroll counterweight with a step portion protruding from the bottom wall.
30. A scroll comprising: a fixed scroll comprising a fixed scroll end plate and a fixed scroll wrap formed on one side of the fixed scroll end plate; a movable scroll comprising a movable scroll end plate, a movable scroll wrap formed on one side of the movable scroll end plate and a hub portion formed on the other side of the movable scroll end plate; a driving shaft comprising an eccentric crank pin, the eccentric crank pin being fitted in the hub portion of the movable scroll to drive the movable scroll; and a movable scroll counterweight configured to be able to rotate with the driving shaft and to generate a centrifugal force by rotation which acts on the hub portion of the movable scroll; wherein the movable scroll counterweight comprises a cylindrical portion, the cylindrical portion is provided around the hub portion of the movable scroll, and wherein a bearing is provided in the cylindrical portion of the movable scroll counterweight, and an inner side of the bearing contacts the outer side of the hub portion; and wherein a driving portion for driving the movable scroll counterweight to rotate is provided on an outer peripheral surface of the driving shaft, the movable scroll counterweight comprises a bottom wall, and a driving hole for being engaged with the driving portion to enable the rotation of the movable scroll counterweight together with the driving shaft, the driving hole being provided in the bottom wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features and advantages of one or more embodiments of the present application will become more apparent from the following description with reference to the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(24) The following description of preferred embodiments is only exemplary, and is never a limitation to the present application and its application or usage.
(25) An identical reference numeral is adopted to represent an identical component throughout the accompanying drawings. Therefore, the constructions of the same components will no longer be repeated in this description.
(26) The basic structure and principle of a scroll compressor 10 according to the first embodiment of the application will be described below with reference to
(27) As shown in
(28) A series of compression pockets C1, C2 and C3, the volumes of which are reduced from outside to inside in a radial direction, are formed between the spiral wrap 156 of the fixed scroll 150 and the spiral wrap 166 of the movable scroll 160. The radial outermost compression pocket C1 is at the intake pressure, and the radial innermost compression pocket C3 is at the discharge pressure. The intermediate compression pocket C2 is between the intake pressure and the discharge pressure, thereby being also called medium pressure pocket.
(29) A portion of the driving shaft 30 is supported by a main bearing 144 arranged in a main bearing housing 20. One end of driving shaft 30 is formed with an eccentric crank pin 32. The eccentric crank pin 32 is fitted in a hub portion 162 of the movable scroll 160 via an unloading bushing 60 so as to drive the movable scroll 160. As shown in
(30) A thrust plate 50 is provided on the main bearing housing 20. The thrust plate 50 can be fixed on the main bearing housing 20 by a fastening device (referring to
(31) To achieve an axial seal between a top end of the spiral wrap 156 of the fixed scroll 150 and the end plate 164 of the movable scroll 160 and an axial seal between a top end of the spiral wrap 166 of the movable scroll 160 and the end plate 154 of the fixed scroll 150. Generally, a backpressure pocket 158 is provided on a side of the end plate 154 of the fixed scroll 150 opposite to the spiral wrap 156. A seal assembly 180 is provided in the backpressure pocket 158, and an axial displacement of the seal assembly 180 is limited by the partition plate 116. The backpressure pocket 158 is in fluid communication with the intermediate pressure pocket C2 through an axially extending through-hole (not shown) formed in the end plate 154 so as to generate a force for pressing the fixed scroll 150 towards the movable scroll 160. Since the movable scroll 160 is supported on one side by an upper portion of the main bearing housing 140, the pressure in the backpressure pocket 158 may be employed to effectively press the fixed scroll 150 and the movable scroll 160 towards each other. When the pressures in various compression pockets exceed a predetermined value, the resultant force generated from the pressures in the compression pockets will larger than the downward pressing force provided in the backpressure pocket 158 so as to allow the fixed scroll 150 to move upwardly. At this time, the fluid in the compression pockets will leak to the low-pressure side for unloading, through a gap between the top end of the spiral wrap 156 of the fixed scroll 150 and the end plate 164 of the movable scroll 160 and a gap between the top end of the spiral wrap 166 of the movable scroll 160 and the end plate 154 of the fixed scroll 150, thereby providing an axial flexibility for the scroll compressor.
(32) On the other hand, in order to achieve a radial seal between a side surface of the spiral wrap 156 of the fixed scroll 150 and a side surface of the spiral wrap 166 of the movable scroll 160, and in order to maintain such radial seal between them at a suitable value both in a high rotational speed condition and in a low rotational speed condition, a movable scroll counterweight 40 is further provided in the scroll compressor 10 according to the first embodiment of the application. The movable scroll counterweight 40 is configured to rotate with the driving shaft 30 and generate the centrifugal force due to the rotation to act on the hub portion 162 of the movable scroll 160.
(33) Preferably, the direction of the centrifugal force of the movable scroll counterweight 40 can be set to substantially be opposite to the direction of the centrifugal force of the movable scroll 160. Accordingly, the movable scroll counterweight can most effectively counteract the centrifugal force of the movable scroll 160. Further, the centrifugal force of the movable scroll counterweight 40 may be set to be approximately equal to the centrifugal force of the movable scroll 160. In this case, the centrifugal force of the movable scroll 160 can completely be counteracted by the movable scroll counterweight 40. However, the skilled person in the art should understand that the centrifugal force of the movable scroll counterweight 40 may also be set to be different from the centrifugal force of the movable scroll 160. In this case, the centrifugal force of the movable scroll 160 will at least partially counteracted by the centrifugal force of the movable scroll counterweight 40. Therefore, the difference between the radial sealing force between the scroll components under the high rotational speed condition and under the rotational low speed condition can also be reduced, thereby avoiding an improper sealing under the low rotational speed condition and an excessive wear under the high rotational speed condition.
(34) Specifically, as shown in
(35) As shown in
(36) In consideration of providing a radial flexibility for the compressor, the maximum size of the driving portion 33 in the radial direction may be set to be equal to or less than the maximum size of the driving hole 48 in the radial direction. Further, the driving portion 33 and the driving hole 48 may be configured such as to allow the movable scroll counterweight 40 to slide on the driving portion 33 in the radial direction.
(37) More specifically, as shown in
(38) The respective side surfaces 342, 352 of the step portions 34, 35 may be configured to be substantially parallel to the direction of the centrifugal force of the movable scroll 160. A distance between the side surfaces 342, 352 of the two step portions 34, 35 may be set to be approximately equal to a distance between the two side walls 481, 482 of the driving hole 48 of the movable scroll counterweight 40. The movable scroll counterweight 40 is supported in the axial direction by the bottom surface 341, 351 of at least one of the step portions 34, 35 of the driving shaft 30.
(39) Further, as shown in
(40) With the above construction, when the driving shaft 30 drives the movable scroll 160 to rotate, the movable scroll counterweight 40 rotates synchronously with the movable scroll 160 by means of the cooperation between the driving hole 48 and the step portions 34, 35. The centrifugal force generated by the movable scroll counterweight 40 will be transmitted to the hub portion 162 of the movable scroll 160 via the cylindrical portion 42 and the bearing 46. Since the movable scroll counterweight 40 is assembled such that the direction of its centrifugal force is substantially opposite to the direction of the centrifugal force of the movable scroll 160, the centrifugal force of the movable scroll counterweight 40 can counteract at least a portion of the centrifugal force of the movable scroll 160. In particular, when the centrifugal force of the movable scroll counterweight 40 is set to be substantially equal to the centrifugal force of the movable scroll 160, the centrifugal force of the movable scroll 160 will be counteracted completely. In this case, whether the rotational speed of the driving shaft 30 is high or low, the radial sealing force between the movable scroll and the fixed scroll is independent of the centrifugal force of the movable scroll 160.
(41) Referring to
F.sub.flank=F.sub.IOS+F.sub.s Sin .sub.effF.sub.IO*Sin F.sub.rgF.sub.IUformula (2)
Where
F.sub.flank is a total radial sealing force between the fixed scroll 150 and the movable scroll 160;
F.sub.IOS is the centrifugal force of the movable scroll 160;
F.sub.s Sin .sub.eff is a component of the driving force provided by the eccentric crank pin 32, wherein F.sub.s is the total driving force provided by the eccentric crank pin 32, and .sub.eff is the effective driving angle of the eccentric crank pin 32;
F.sub.IO*Sin is a component of the centrifugal force provided by the Oldham coupling 190, wherein F.sub.IO is the total centrifugal force provided by the Oldham coupling 190, and is a angle of the movable scroll 160 oriented relative to the fixed scroll 150;
F.sub.rg is a gas force provided by the fluid in the compression pockets; and
F.sub.IU is the centrifugal force of the movable scroll counterweight 40.
(42) As can be seen from the above formula 2, while F.sub.IOS and F.sub.IU are items relating to the rotational speed of the driving shaft, by setting F.sub.IU to be substantially equal to F.sub.IOS, the difference (F.sub.IOSF.sub.IU) between F.sub.IOS and F.sub.IU is substantially zero. In particular, regardless of the rotational speed of the driving shaft, the difference (F.sub.IOSF.sub.IU) between F.sub.IOS and F.sub.IU is substantially zero. Thus, the above formula 2 can be simplified as the following formula 3:
F.sub.flank=F.sub.s Sin .sub.effF.sub.IO*Sin F.sub.rgformula (3)
(43) In the formula 3, only F.sub.IO*Sin is an item relating to the rotational speed of the driving shaft 130. However, due to the weight of the Oldham coupling 190 is very small, this item may be negligible. F.sub.rg is an item independent of the rotational speed of the driving shaft 130, and may be considered as a constant. F.sub.s Sin .sub.eff is also an item independent of the rotational speed of the driving shaft 130. In the case that the effective driving angle .sub.eff is unchanged, it may be considered as a constant. However, the magnitude of this item can be varied by changing the effective driving angle .sub.eff of the eccentric crank pin 32.
(44) Thus, in the scroll compressor 10 according to the first embodiment of the present application, a radial sealing force F.sub.flank is a constant independent of the rotational speed of the driving shaft 130. In other words, regardless of the rotational speed of the driving shaft 30, a radial sealing force F.sub.flank is constant. On the other hand, since the magnitude of F.sub.s Sin .sub.eff may be changed by changing the effective driving angle .sub.eff of the eccentric crank pin 32, a desired radial sealing force may be adjusted by adjusting the effective driving angle .sub.eff. Thus, whether the scroll compressor 10 is in a low rotational speed condition or in a high rotational speed condition, a suitable radial sealing force can be achieved. It is possible to avoid efficiency of the compressor from being reduced due to the insufficient radial sealing force, and also to avoid the scroll components from excessive wear due to the excessive radial sealing force.
(45) In addition, as described above, the gap C2 between the driving shaft 30 and the driving hole 48 of the movable scroll counterweight 40 in the radial direction is set to be equal to or greater than the gap C1 between the eccentric crank pin 32 and the unloading bushing 60 in a radial direction. As a result, the scroll compressor 10 according to the embodiments of the present application still has a radial flexibility.
(46) Specifically, when uncompressible materials (such as solid impurities, lubricating oil and liquid refrigerant) enter the compression pockets and get stuck between the spiral wrap 156 and the spiral wrap 166, the movable scroll 160 may be displaced by C1 maximally in the radial direction due to the gap C1 between the eccentric crank pin 32 and the unloading bushing 60. Then, the foreign matters are allowed to pass between the spiral wrap 156 and the spiral wrap 166 radially spaced apart from one another. Meanwhile, since the cylindrical portion 42 of the movable scroll counterweight 40 is disposed at the outer periphery of the hub portion 162 of the movable scroll 160, when the movable scroll 160 is radially displaced, it may drive the movable scroll counterweight 40 to radially displace. In this case, since the gap C2 between the driving holes 48 of the movable scroll counterweight 40 and the driving shaft 30 is equal to or greater than the gap C1, the radial displacement of the movable scroll counterweight 40 may be free from the driving shaft 30. Therefore, the movable scroll 160 and the movable scroll counter weight 40 both may displace by a maximum distance of C1. Thus, a constant radial sealing force can be provided for the scroll compressor, and a radial flexibility can be still provided for the scroll compressor.
(47) It will be understood by those skilled in the art that, in the case that a radial flexibility is not required for the scroll compressor, the unloading bushing 60 can be omitted, and the gap C2 need not be provided. In particular, the cooperation between the driving shaft and the movable scroll counterweight may be achieved by any structure that can cause the driving shaft to drive the movable scroll counterweight to rotate, which is not limited to the structure shown in
(48) It will also be understood by those skilled in the art that, an example of the driving connection between the driving shaft 30 and the movable scroll counterweight 40 is given with reference to
(49) A relationship of the mass and orbiting radius between the movable scroll and the movable scroll counterweight will be described with reference to
(50) From the above formulas, the mass and its orbiting radius of the movable scroll counterweight 40 can easily be set, and it is ensured that the movable scroll 160 can be securely engaged with the fixed scroll 150 in any case (including the case that a radial flexibility is performed).
(51) Seeing
(52) Specifically, a mated hole 36 may be provided in the outer peripheral surface of the driving shaft 30, and a driving hole 49 may also be formed in the bottom wall of the movable scroll counterweight 40. The movable scroll counterweight 40 and the driving shaft 30 may be connected to each other by a driving rod 70. A first end 72 of the driving rod 70 may be fitted in the mated hole 36 of the driving shaft 30, and a second end 74 of the driving rod 70 may be fitted in the driving hole 49 of the movable scroll counterweight 40. The cylindrical portion 42 of the movable scroll counterweight 40 is disposed to surround the hub portion 162 of the movable scroll 160. A snap spring 80 may be provided at the outer side of the hub portion 162 of the movable scroll 160 to axially hold the movable scroll counterweight 40. Thus, as the driving shaft 30 rotates, the driving shaft 30 drives the driving rod 70, which, in turn, drives the movable scroll counterweight 40 to rotate by the driving hole 49.
(53) As shown in
(54) The driving rod 70 may be substantially L-shaped. However, those skilled in the art will understand that, the driving rod 70 may have any other suitable shape adapted to drive the movable scroll counterweight.
(55) To achieve a radial flexibility of the scroll compressor, the driving hole 49 may be an elongated hole substantially extending in the radial direction of the movable scroll counterweight 40.
(56) In this case, it is assumed that a gap between the eccentric crank pin 32 and the unloading bushing 60 in a radial direction parallel to the planar portion 321 of the eccentric crank pin 32 is C1, and it is assumed that the radial length of the elongated hole is C3, then the relationship between C1 and C3 may be set as C3C1.
(57) Further, in the present embodiment, the relationship of the mass and orbiting radius between the movable scroll and the movable scroll counterweight can still be set to satisfy the above formula 4.
(58) A lubricant supply structure of the movable scroll counterweight 40 will be described further with respect to
(59) A lubrication system of the scroll compressor 10 will be described with reference to
(60) For better lubricating the thrust surfaces between the movable scroll end plate 164 and the thrust plate 50, for example, as shown in
(61) Further, referring to
(62) Further, for example, the bottom wall 44 of the movable scroll counterweight 40 may be omitted, as shown in
(63) Although various embodiments of the application have been described in detail herein, it should be understood that the application is not limited to the specific embodiments described and illustrated in detail herein. Without departing from the spirit and scope of the application, other modifications and variations can be implemented by the person skilled in the art. All such modifications and variations are within the scope of the present application. Moreover, all the members described herein may be replaced by other technically equivalent members.