Grinding machine, particularly compact design centerless grinding machine
09878416 ยท 2018-01-30
Assignee
Inventors
Cpc classification
B24B53/04
PERFORMING OPERATIONS; TRANSPORTING
B24B5/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B5/18
PERFORMING OPERATIONS; TRANSPORTING
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a grinding machine, comprising a machine bed, a grinding spindle, that is arranged to be coupled with a spindle drive and for receiving a grinding wheel, a regulator spindle that is arranged to be coupled with a spindle drive and for receiving a regulator wheel, a workpiece mount for receiving a to-be-machined workpiece between the grinding spindle and the regulator spindle, wherein the grinding spindle and the regulator spindle are coupled with the machine bed and arranged in a fashion movable to one another, wherein the grinding spindle and the regulator spindle form a spindle set, wherein a longitudinal guide is formed at the machine bed, wherein a base carriage is received at the longitudinal guide, wherein the machine bed and the base carriage define a first movement axis, wherein the grinding spindle is coupled with the base carriage and assigned to a second movement axis, wherein the regulator spindle is coupled with the base carriage and assigned to a third movement axis, and wherein the grinding spindle and the regulator spindle are arranged to be moved with respect to one another, and to approach the workpiece mount in an in-feed movement.
Claims
1. A grinding machine, comprising: a machine bed, a grinding spindle that is arranged to be coupled with a spindle drive and for receiving a grinding wheel, a regulator spindle that is arranged to be coupled with a spindle drive and for receiving a regulator wheel, a workpiece mount for receiving a to-be-machined workpiece between the grinding spindle and the regulator spindle, a longitudinal guide formed at the machine bed, a base carriage movably received at the longitudinal guide, wherein the machine bed and the base carriage define a first movement axis, wherein the grinding spindle is coupled with the base carriage and assigned to a second movement axis, wherein the regulator spindle is coupled with the base carriage and assigned to a third movement axis, wherein the grinding spindle and the regulator spindle are movably coupled with the machine bed, and wherein the grinding spindle and the regulator spindle are arranged to be moved with respect to one another and to mutually approach the workpiece mount in a respective in-feed movement.
2. The grinding machine as claimed in claim 1, wherein the grinding machine is arranged as a centerless grinding machine, and wherein the wherein the grinding spindle and the regulator spindle form a spindle set of the centerless grinding machine, the spindle set comprising a first spindle and a second spindle, one of which being arranged as the grinding spindle and the other one being arranged as the regulator spindle.
3. The grinding machine as claimed in claim 2, wherein the first spindle of the spindle set is coupled with the base carriage via a primary guide unit that defines the second movement axis, and wherein the second spindle of the spindle set is coupled with the base carriage via a secondary guide unit that defines the third movement axis.
4. The grinding machine as claimed in claim 3, wherein at least one of the primary guide unit and the secondary guide unit is arranged as one of a swivel guide and a linear guide.
5. The grinding machine as claimed in claim 3, wherein the primary guide unit is directly arranged at the base carriage, and wherein the secondary guide unit is directly arranged at one of the base carriage and the primary guide unit.
6. The grinding machine as claimed in claim 3, wherein a movement of the primary guide unit relative to the base carriage causes a corresponding movement of the secondary guide unit relative to the base carriage.
7. The grinding machine as claimed in claim 3, wherein the primary guide unit and the secondary guide unit are movable relative to the base carriage in a fashion independent of one another.
8. The grinding machine as claimed in claim 1, further comprising a transverse guide which is formed at the base carriage, a primary carriage and a secondary carriage, wherein each of the primary carriage and the secondary carriage is received at the transverse guide, wherein a first spindle of the spindle set is assigned to the primary carriage, and wherein a second spindle of the spindle set is assigned to the secondary carriage.
9. The grinding machine as claimed in claim 1, wherein at least one of the grinding spindle and the regulator spindle is arranged at the base carriage in a pivotable fashion, and wherein the at least one spindle is further arranged to approach the workpiece mount in an in-feed movement through a swiveling movement about a pivot axis.
10. The grinding machine as claimed in claim 1, wherein a first spindle of the grinding spindle and the regulator spindle is arranged at the base carriage in a pivotable fashion, wherein the first spindle is further arranged to approach the workpiece mount in an in-feed movement through a swiveling movement about a pivot axis, and wherein a second spindle of the grinding spindle and the regulator spindle is arranged at a transverse guide in a fashion displaceable along the transverse guide, wherein the second spindle is further arranged to approach the workpiece mount in an in-feed movement.
11. The grinding machine as claimed claim 1, wherein at least one of the base carriage, the primary guide unit and the secondary guide unit comprises an integrated displacement drive.
12. The grinding machine as claimed in claim 11, wherein the at least one integrated displacement drive comprises a threaded spindle.
13. The grinding machine as claimed in claim 11, wherein the at least one integrated displacement drive is arranged as a direct drive.
14. The grinding machine as claimed in claim 13, wherein the direct drive is arranged as a linear motor, and wherein a plurality of linear armatures is provided that are coupled with the same stator.
15. The grinding machine as claimed in claim 1, wherein the workpiece mount is fixedly attached to the machine bed.
16. The grinding machine as claimed in claim 1, further comprising at least one dressing unit for receiving a dressing tool, wherein the at least one dressing unit is configured for machining at least one of the grinding wheel and the regulator wheel, and wherein the at least one dressing unit is fixedly attached to the machine bed.
17. The grinding machine as claimed in claim 16, wherein the at least one dressing unit is arranged adjacent to the workpiece mount.
18. A compact design centerless grinding machine, comprising: a machine bed, a grinding spindle that is arranged to be coupled with a spindle drive and for receiving a grinding wheel, a regulator spindle that is arranged to be coupled with a spindle drive and for receiving a regulator wheel, a workpiece mount for receiving a to-be-machined workpiece between the grinding spindle and the regulator spindle, a single base carriage movably received at the machine bed and arranged for providing a common feed movement of the grinding spindle and the regulator spindle, a single longitudinal guide unit arranged between the machine bed and the base carriage, a single primary guide unit and a single secondary guide unit, and at least one dressing unit arranged for dressing at least one of the grinding wheel and the regulator wheel, wherein the primary guide unit and the secondary guide unit are received at the base carriage and comprise, at least sectionally, common guide elements, wherein the grinding spindle and the regulator spindle form a spindle set comprising a first spindle and a second spindle, wherein the primary guide unit is coupled with the first spindle of the spindle set for providing an in-feed movement thereof, wherein the secondary guide unit is coupled with the second spindle of the spindle set for providing an in-feed movement thereof, wherein the base carriage, the primary guide unit and the secondary guide unit are arranged to displace the first spindle and the second spindle with respect to the workpiece mount and with respect to the at least one dressing unit, wherein the grinding machine is arranged as a three-movement-axes grinding machine comprising a first movement axis, a second movement axis, and a third movement axis, wherein the machine bed and the base carriage define, along the longitudinal guide unit, the first movement axis, wherein the primary guide unit defines the second movement axis, and wherein the secondary guide unit defines the third movement axis.
19. The grinding machine as claimed in claim 18, wherein the workpiece mount is fixedly attached to the machine bed.
20. The grinding machine as claimed in claim 18, further comprising a first dressing unit for receiving a first dressing tool and a second dressing unit for receiving a second dressing tool, wherein the first dressing unit is configured for machining at least one of the grinding wheel and the regulator wheel, wherein the second dressing unit is configured for machining the other one of the grinding wheel and the regulator wheel, and wherein the first dressing unit and the second dressing unit are fixedly attached to the machine bed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and exemplary embodiments are disclosed in the description below with reference to the drawings, in which:
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DETAILED DESCRIPTION
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(18) The grinding machine 10 may be for instance arranged as a so-called centerless grinding machine 10. By way of example, the grinding machines which are illustrated by means of
(19) A coordinate system X-Y-Z may be inferred from
(20) The saddle slideways 14, 16 may be arranged as translational guides and may for instance enable in-feed movements along the X-axis. The saddle slideways 14, 16 may be however also arranged as cross table saddle slideways. Accordingly, the saddle slideways 14, 16 may enable, in addition to the movement along the X-axis, also a movement along the Z-axis. The Z-axis may be also referred to as feed axis. Movement directions which may be envisaged and which are enabled by the saddle slideway 14, 16 are indicated in
(21) The grinding machine 10 may further comprise a grinding headstock 24 and a regulating wheel headstock 26. At the grinding headstock 24, a grinding spindle 28 may be received in a rotatable fashion. At the regulating wheel headstock 26, a regulator spindle 30 may be received in a rotatable fashion. The grinding spindle 28 may be configured for carrying at least one grinding wheel 32. The regulator spindle 30 may be configured for carrying at least one regulating wheel 34. The grinding headstock 24 may be further provided with a grinding wheel drive 36, or at least coupled with a respective grinding wheel drive 36. The regulating wheel headstock 26 may be provided with a regulating wheel drive 38, or at least coupled with a regulating wheel drive 38. The saddle slideway 14 is assigned to the grinding headstock 24. The saddle slideway 16 is assigned to the regulating wheel headstock 26. The saddle slideways 14, 16 may be coupled with suitable drives to enable translational movements of the grinding headstock 24 and/or the regulating wheel headstock 26 in a X-Z plane, refer to the arrows designated by 18, 20 in
(22) The grinding wheel drive 36 may comprise at least one motor, for instance an electromotor. The regulating wheel drive 38 may comprise at least one motor, for instance an electromotor. The grinding wheel drive 36 may be coupled with the grinding spindle 28 in a direct or mediate fashion. A mediate coupling may be for instance achieved by a gear, a clutch and similar elements. The regulating wheel drive 38 may be coupled to the regulator spindle 30 in a direct or mediate fashion. A mediate coupling may be achieved by a gear, a clutch or similar elements interposed therebetween.
(23) The grinding spindle 28 may comprise at least one bearing 40, optionally two bearing locations 40-1, 40-2 between which the grinding wheel 32 is arranged, refer to
(24) Between the grinding spindle 28 and the regulator spindle 30, a workpiece mount 46 is arranged which is received at a workpiece mount support 48. The workpiece mount 46 is configured for receiving and/or supporting a workpiece 50 which can be received between the grinding spindle 28 and the regulator spindle 30 for grinding machining. The workpiece mount 46 may be also referred to as support ruler.
(25) The grinding spindle 28 including the grinding wheel 42 which is attached thereto is rotatable and/or drivable in a rotary fashion about a longitudinal axis. The regulator spindle 30 including the regulating wheel 34 which is attached thereto is rotatable and/or drivable in a rotary fashion about a longitudinal axis. The grinding spindle 28 and the regulator spindle 30 may cooperate in such a way that the workpiece 50 which is received therebetween may be set in rotation about its longitudinal axis by the grinding wheel 32 and the regulating wheel 34. In other words, the workpiece 50 may be driven by the grinding wheel 32 and the regulating wheel 34 in a mediate fashion. As can be inferred from
(26) Based on the view of
(27) By appropriately controlling carriage drives (not separately shown in
(28) By way of example, the grinding machine 10 may further comprise a feed 44 for a coolant and lubricant cutting fluid (abbreviation: KSS-feed). Further, in an exemplary embodiment the grinding headstock 24 may be associated with a dressing device 66 for dressing the grinding wheel 32. The grinding machine 10 may be provided with a control device 52 by means of which an operator may operate and run the grinding machine 10. It goes without saying that the control device 52 may be also arranged for an automatic control of the grinding machine 10.
(29) In the following, with reference to
(30) Insofar as elements, components and/or sub-assemblies are designated by the same reference numerals in the context of this disclosure, is shall be understood that these items are of the same kindat least with respect to their concept. Nevertheless, it goes without saying that design modifications of the elements, components and/or modifications of the elements, components and/or sub-assemblies may be envisaged. However, generally this will be separately elucidated.
(31) According to the embodiments illustrated with reference to
(32) With particular reference to
(33) In
(34) Again referring to
(35) For acting on the workpiece 50 it is required that the grinding spindle 28 and the regulator spindle 30 may approach the workpiece 50 in an in-feed movement and/or may be displaced in a feed movement relative to the workpiece mount 46 in a controlled and defined fashion.
(36) For this purpose, the grinding machine 10 comprises a carriage arrangement, for instance a compound slide (cross slide) arrangement involving a plurality of carriages 54, 56, 58. At the machine bed 12 of the grinding machine 10, a base carriage 54 is received which, in turn, supports a primary carriage 56 and a secondary carriage 58 which are arranged thereon. The base carriage 54 cooperates with the machine bed 12 so as to define a first movement axis 60 in this way. The first movement axis 60 may be for instance arranged as a so-called longitudinal axis (Z-movement axis). Further, the base carriage 54 may cooperate with the primary carriage 56 so as to define a further movement axis. By way of example, this may be the third movement axis 64. The third movement axis 64 may be referred to as so-called transverse axis (X-movement axis). Finally, the base carriage 54 may cooperate for instance with the secondary carriage 58 so as to define a second movement axis 62. The second movement axis 62 may for instance refer to as transverse axis (X-movement axis). For further discriminative purposes, it may be envisaged to designate the second movement axis 62 as X1-axis and the third movement axis 64 as X2-axis.
(37) According to the embodiment elucidated with reference to
(38) Between the machine bed 12 and the base carriage 54, a longitudinal guide or longitudinal guide unit 68 is formed which comprises at least one longitudinal guide element 70. The at least one longitudinal guide element 70 may be for instance arranged as a guide track or such like. In an exemplary embodiment, the longitudinal guide element 70 may be fixedly attached to the machine bed 12. Accordingly, a mating contour may be provided at the primary carriage 56, for instance a slide or such like, so as to move the primary carriage 56 in the Z-direction along the guide element 70.
(39) For implementing the second movement axis 62 and/or the third movement axis 64, further a primary guide unit 72 and/or a secondary guide unit 74 may be arranged. The den guide units 72, 74 may be for instance arranged as a transverse guide unit 76. The transverse guide unit 76 may comprise at least one guide element 78 which is, for instance, arranged as a guide track which is fixedly attached to the base carriage 54. The primary guide unit 72 may be interposed between the base carriage 54 and the primary carriage 56. The secondary guide unit 74 may be interposed between the base carriage 54 and the secondary carriage 58. Accordingly, both the primary carriage 56 and also the secondary carriage 58 may comprise slide contours and/or slides so as to ensure a displacement movement of the primary carriage 56 and the secondary carriage 58 in the X-direction relative to the base carriage 54.
(40) Accordingly, each of the base carriage 54, the primary carriage 56 and also the secondary carriage 58 may be arranged in a movable fashion. For this purpose, the grinding machine 10 may comprise a first displacement drive 82, a second displacement drive 84 and a third displacement drive 86. In an exemplary embodiment, the displacement drives 82, 84, 86 are arranged as integrated displacement drives. This may for instance involve that respective motors 88, 90, 92 of the displacement drives 82, 84, 86 are fixedly assigned to a to-be-displaced carriage 54, 56, 58. In other words, in accordance with at least some embodiments it may be preferred that one or each of the motors 88, 90, 92 is received at the machine bed 12 in a fashion fixedly attached at the machine bed 12. In this way, effortful installations for force transmission may be avoided.
(41) The first displacement drive 82 is assigned to the base carriage 54 and provided with the first motor 88. The second displacement drive 84 is assigned to the primary carriage 56 and assigned with the second motor. The third displacement drive 86 is assigned to the secondary carriage 58 and provided with the third motor 92. In accordance with a preferred embodiment, at least one of the displacement drives 82, 84, 86 comprises a threaded spindle and/or a threaded spindle gear 94, 96, 98. By way of example, the first displacement drive 82 may be coupled with a first threaded spindle 94. This may involve a threaded spindle 94 which is fixedly attached to the machine bed 12. Accordingly, the first motor 88 of the first displacement drive 82 may for instance act on a spindle nut to set the spindle nut in rotations so as to displace the base carriage 54 in a controlled fashion in the Z-direction.
(42) In accordance with at least some embodiments it is preferred that the second displacement drive 84 and the third displacement drive 86 are coupled with a common threaded spindle 96. The threaded spindle 96 may be for instance fixedly attached to the base carriage 54. Accordingly, the second motor 90 may act on a nut so as to displace the primary carriage 56 in the X-direction. Similarly, the third motor 92 may act on a nut so as to displace the secondary carriage 58 in the X-direction. Even though the second displacement drive 84 and the third displacement drive 86 use the same second threaded spindle 96, the primary carriage 56 and the secondary carriage 58 may be moved with respect to one another. Since the primary carriage 56 and the secondary carriage 58 at least sectionally share the same transverse guide unit 76 and at least sectionally the same threaded spindle or screw spindle 96, fundamental design simplifications may be achieved.
(43) Overall, both the grinding spindle 28 and also the regulator spindle 30 may be moved in a plane which is defined by the Z-axis and the X-axis. A movement in the Z-direction typically takes place for the grinding spindle 28 and the regulator spindle 30 in a synchronous fashion since both are received at the base carriage 54.
(44) In several embodiments of the present disclosure it is generally preferred that the grinding machine 10 does not comprise a B-axis for the grinding spindle 28 and/or the regulator spindle 30. A B-axis is regularly arranged as a pivot axis which enables swiveling movements about the Y-axis (refer also to
(45) According to the present disclosure, it is proposed to qualify the grinding machine 10 in other ways for machining non-cylindrical rotationally symmetric workpieces. This may be for instance the case when at least one of the grinding wheel 32 and the regulator wheel 34 may be adapted to the to-be-machined contour of the workpiece 50. This may be for instance effected by at least one dressing unit 102, 104. The dressing unit 102 may be assigned to the grinding spindle 28. The dressing unit 104 may be assigned to the regulator spindle 30. The dressing unit 102 is provided with a dressing tool 106 which is arranged to cooperate with the grinding wheel 32. The dressing unit 104 is provided with a dressing tool 108 which is arranged to cooperate with the regulator wheel 34.
(46) By way of example, the dressing unit 102 may comprise an integrated tool spindle and a respective drive for driving a dressing tool 106 which is for instance arranged in a disk-like fashion so as to machine the grinding wheel 32. By way of example, the dressing unit 104 may comprise a fixed dressing tool 108 which is for instance arranged in a fashion similar to a lathe tool (turning tool). It goes without saying that basically also modified embodiments of the dressing units 102, 104 may be envisaged. In an exemplary embodiment, the dressing units 102, 104 are coupled with the machine bed 12 in a fashion fixedly attached thereto. This may be achieved for instance via a support 112 (or support bracket), refer also to
(47) The support 112 may be fixedly coupled the machine bed 12. The support 112 may be for instance arranged for supporting the workpiece mount 46 for receiving the workpiece 50, and for supporting at least one of the first dressing unit 102 or the second dressing unit 104. In an exemplary embodiment, at least one of the dressing units 102, 104 may be arranged adjacent to the workpiece mount 46. It goes without saying that also embodiments may be envisaged therein at least one of the dressing units 102, 104 is arranged at the machine bed 12 in a fashion considerably spaced away from the workpiece mount 46. Further, a cover is indicated in
(48) A relative movement between the grinding wheel 32 and the first dressing unit 102 as well as between the regulator wheel 34 and the second dressing unit 104 may be effected by the displacement drives 82, 84, 86 of the grinding machine 10. Consequently, it is preferred that the dressing units 102, 104 do not comprise separate displacement drives. This may lead to further structural simplifications. In other words, the capability of the grinding spindle 28 and the regulator spindle 30 to be displaced in a plane defined by the axes Z and X may be also utilized to machine the grinding wheel 32 and/or the regulator wheel 34 in a defined fashion by cooperating with the dressing units 102, 104 so as to enable machining of non-cylindrical. This may for instance involve at least sectionally conical, stepped and/or spherical workpieces 50. Further, also machining of workpieces 50 may be envisaged that are provided with plunges, shoulders and/or similar design elements.
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(52) The primary carriage 56 and the secondary carriage 58 may, at least sectionally, engage one another so as to enable a further reduction of the required installation space. By way of example,
(53) With reference to
(54) The configuration in accordance with
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(58) A further exemplary embodiment of a grinding machine 10 is elucidated with reference to
(59) The second displacement drive 84 which is assigned to the primary carriage 56 may for instance comprise a second linear motor 132 which is covered with a stator 138. The third displacement drive 86 which is assigned to the secondary carriage 58 may for instance comprise a third linear motor 134 which is coupled with the second stator 138. As basically already described herein before, the second linear motor 132 and the third linear motor 134 may thus share the same stator 138. The second stator 138 may basically extend in a fashion parallel to the transverse guide unit 76. According to further alternative embodiments, the transverse guide unit 76 and the second stator 138 may be coupled with one another and/or integrated into one another.
(60) In accordance with the embodiments of the grinding machine 10 illustrated with reference to
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(62) However, for implementing a respective in-feed movement in the transverse direction or X-direction for the regulator spindle 30, the grinding machine 10 in accordance with
(63) A further alternative embodiment of a grinding machine 10 which is elucidated with reference to
(64) Similarly, also the displacement drive 86 for the grinding spindle 28 may basically comprise a pivot axis 150 which is coupled with a swivel motor 154. The swivel motor 154 may be arranged to pivot the grinding spindle 28 about the pivot axis 150. In this connection, the grinding spindle 28 is, in an exemplary embodiment, arranged in an eccentric fashion with respect to the pivot axis 150. Accordingly, a swiveling of the grinding spindle about the pivot axis 150 effects a resulting in-feed movement of the grinding spindle which is elucidated in
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(67) According to
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(69) It goes without saying that the embodiments and configurations described herein before shall be respectively construed as exemplary examples of the basic concept of the present disclosure. Accordingly, it further goes without saying that detailed aspects of one embodiment may be combined with detailed aspects of a further embodiment without further ado, and without departing from the spirit and scope of the present disclosure.