Flush fluid inlet designs for aero-acoustic tone mitigation of aircraft
11486306 · 2022-11-01
Assignee
Inventors
Cpc classification
F02C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64D2033/0226
PERFORMING OPERATIONS; TRANSPORTING
F02K1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Presented are flush-mounted fluid inlets, methods for making/using such fluid inlets, and aircraft equipped with flush-mounted air inlets for engine intake/cooling, bleed air flow, etc. A fluid inlet device is presented for improving vehicle aerodynamic performance. The fluid inlet device includes an inlet base that rigidly mounts to the vehicle, laying substantially flush with a washed outer surface across which fluid flows. The inlet base has a mouth that fluidly couples with a vehicle duct. Two sidewalls are attached to the inlet base, extending between leading and trailing edges of the inlet mouth. An inlet ramp, which is interposed between and attached to the sidewalls, projects inward at an oblique angle from the mouth's leading edge. A highlight is attached to the inlet base, projecting forward from the trailing edge towards the leading edge of the mouth. The highlight has a waveform plan-view profile and undulating outer surface.
Claims
1. A fluid inlet device for a vehicle, the vehicle including a vehicle structure with a washed surface across which fluid flows and a duct for intake of the fluid, the fluid inlet device comprising: an inlet base configured to mount to the vehicle structure substantially flush with the washed surface, the inlet base having an outer base surface and defining an inlet mouth configured to fluidly couple with the duct; a pair of sidewalls attached to the inlet base and extending between a leading edge and a trailing edge of the inlet mouth; an inlet ramp interposed between and attached to the pair of sidewalls, the inlet ramp projecting at an oblique angle from the leading edge of the inlet mouth; and a highlight attached to the inlet base and projecting from the trailing edge of the inlet mouth towards the leading edge of the inlet mouth, the highlight including a waveform profile and an outer highlight surface located substantially coplanar with the outer base surface.
2. The fluid inlet device of claim 1, wherein the waveform profile includes a sinusoidal waveform extending transversely across the inlet mouth and adjoining the pair of sidewalls.
3. The fluid inlet device of claim 1, wherein the outer highlight surface includes an undulating curvature extending crosswise relative to the inlet mouth.
4. The fluid inlet device of claim 1, wherein the outer highlight surface is substantially coplanar with the washed surface when the inlet base is mounted to the vehicle structure.
5. The fluid inlet device of claim 1, wherein the highlight includes a filleted leading edge.
6. The fluid inlet device of claim 1, wherein a ratio of a crest-to-trough height of the waveform profile to a fore-aft length of the inlet mouth is between about 0.01 to about 1.0.
7. The fluid inlet device of claim 1, wherein a highlight aspect ratio AR.sub.H of the waveform profile is between about 0.1 to about 10.0 and is defined as:
AR.sub.H=H/B where His a crest-to-trough height of the waveform profile, and B is a trough-to-trough wavelength of the waveform profile.
8. The fluid inlet device of claim 1, wherein the inlet ramp has an undulating curvature extending crosswise between the pair of sidewalls.
9. The fluid inlet device of claim 8, wherein the undulating curvature of the inlet ramp includes multiple recessed channels interleaved with multiple raised landings, the recessed channels and the raised landings extending in a fore-aft direction between the leading edge and the trailing edge of the inlet mouth.
10. The fluid inlet device of claim 9, wherein the waveform profile includes a plurality of crests interleaved with a plurality of troughs, each of the crests being aligned with a respective one of the raised landings, and each of the troughs being aligned with a respective one of the recessed channels.
11. The fluid inlet device of claim 9, wherein the channels have a width and/or a depth that varies in the fore-aft direction between the leading edge and the trailing edge of the inlet mouth.
12. The fluid inlet device of claim 1, wherein the sidewalls are substantially parallel to each other and substantially orthogonal to the inlet ramp and the inlet base.
13. The fluid inlet device of claim 1, wherein the inlet base, the pair of sidewalls, the inlet ramp, and the highlight are integrally formed as a single-piece structure.
14. An aircraft comprising: an airframe; a rotor assembly and/or a pair of wings attached to the airframe; an engine assembly with an engine nacelle attached to the airframe, the engine nacelle including a washed surface across which fluid flows and a duct for intake of the fluid; and a fluid inlet device including: an inlet base mounted to the engine nacelle substantially flush with the washed surface, the inlet base having an outer base surface and defining an inlet mouth fluidly coupled with the duct; a pair of sidewalls adjoined at outer ends thereof to the inlet base, extending between a leading edge and a trailing edge of the inlet mouth, and projecting into the nacelle towards the duct; an inlet ramp interposed between and adjoining inner ends of the pair of sidewalls, the inlet ramp projecting into the engine nacelle at an oblique angle from the leading edge of the inlet mouth; and a highlight adjoining the inlet base and projecting from the trailing edge of the inlet mouth towards the leading edge of the inlet mouth, the highlight including a waveform profile extending crosswise relative to the inlet mouth and an outer highlight surface substantially coplanar with the outer base surface.
15. A method of manufacturing a fluid inlet device for a vehicle, the vehicle including a vehicle structure with a washed surface across which fluid flows and a duct for intake of the fluid, the method comprising: forming an inlet base configured to mount to the vehicle structure substantially flush with the washed surface, the inlet base including an outer base surface and defining an inlet mouth configured to fluidly couple with the duct; attaching a pair of sidewalls to the inlet base, the sidewalls extending between a leading edge and a trailing edge of the inlet mouth; attaching an inlet ramp to the inlet base with the inlet ramp interposed between the sidewalls, the inlet ramp projecting at an oblique angle from the leading edge of the mouth; and attaching a highlight to the inlet base, the highlight projecting from the trailing edge of the inlet mouth towards the leading edge of the inlet mouth and including a waveform profile, the highlight including an outer highlight surface located substantially coplanar with the outer base surface.
16. The method of claim 15, wherein the waveform profile includes a sinusoidal waveform extending transversely across the inlet mouth and adjoining the pair of sidewalls.
17. The method of claim 15, wherein the outer highlight surface includes an undulating curvature extending crosswise relative to the inlet mouth.
18. The method of claim 15, wherein the inlet ramp has an undulating curvature extending crosswise between the pair of sidewalls.
19. The method of claim 18, wherein the undulating curvature of the inlet ramp includes multiple recessed channels interleaved with multiple raised landings, and wherein the waveform profile includes a plurality of crests interleaved with a plurality of troughs, each of the crests being aligned with a respective one of the raised landings, and each of the troughs being aligned with a respective one of the recessed channels.
20. The method of claim 15, wherein the attaching the sidewalls, the inlet ramp, and the highlight to the inlet base includes integrally forming the inlet base, the sidewalls, the ramp, and the highlight as a single-piece structure.
21. A fluid inlet device for a vehicle, the vehicle including a vehicle structure with a washed surface across which fluid flows and a duct for intake of the fluid, the fluid inlet device comprising: an inlet base configured to mount to the vehicle structure substantially flush with the washed surface, the inlet base defining an inlet mouth configured to fluidly couple with the duct; a pair of sidewalls attached to the inlet base and extending between a leading edge and a trailing edge of the inlet mouth; an inlet ramp interposed between and attached to the pair of sidewalls, the inlet ramp projecting at an oblique angle from the leading edge of the inlet mouth, the inlet ramp including an undulating curvature extending crosswise between the pair of sidewalls; and a highlight attached to the inlet base and projecting from the trailing edge of the inlet mouth towards the leading edge of the inlet mouth, the highlight including a waveform profile.
22. An aircraft comprising: an airframe; a rotor assembly and/or a pair of wings attached to the airframe; an engine assembly with an engine nacelle attached to the airframe, the engine nacelle including a washed surface across which fluid flows and a duct for intake of the fluid; and a fluid inlet device including: an inlet base mounted to the engine nacelle substantially flush with the washed surface, the inlet base defining an inlet mouth fluidly coupled with the duct; a pair of sidewalls adjoined at outer ends thereof to the inlet base, extending between a leading edge and a trailing edge of the inlet mouth, and projecting into the nacelle towards the duct; an inlet ramp interposed between and adjoining inner ends of the pair of sidewalls, the inlet ramp projecting into the engine nacelle at an oblique angle from the leading edge of the inlet mouth, the inlet ramp including an undulating curvature extending crosswise between the pair of sidewalls; and a highlight adjoining the inlet base and projecting from the trailing edge of the inlet mouth towards the leading edge of the inlet mouth, the highlight including a waveform profile extending crosswise relative to the inlet mouth.
23. A method of manufacturing a fluid inlet device for a vehicle, the vehicle including a vehicle structure with a washed surface across which fluid flows and a duct for intake of the fluid, the method comprising: forming an inlet base configured to mount to the vehicle structure substantially flush with the washed surface, the inlet base defining an inlet mouth configured to fluidly couple with the duct; attaching a pair of sidewalls to the inlet base, the sidewalls extending between a leading edge and a trailing edge of the inlet mouth; attaching an inlet ramp to the inlet base with the inlet ramp interposed between the sidewalls, the inlet ramp projecting at an oblique angle from the leading edge of the mouth, the inlet ramp including an undulating curvature extending crosswise between the sidewalls; and attaching a highlight to the inlet base, the highlight projecting from the trailing edge of the inlet mouth towards the leading edge of the inlet mouth and including a waveform profile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(5) The present disclosure is amenable to various modifications and alternative forms, and some representative embodiments are shown by way of example in the drawings and will be described in detail below. It should be understood, however, that the novel aspects of this disclosure are not limited to the particular forms illustrated in the above-enumerated drawings. Rather, the disclosure is to cover all modifications, equivalents, combinations, subcombinations, permutations, groupings, and alternatives falling within the scope of this disclosure as encompassed, for example, by the appended claims.
DETAILED DESCRIPTION
(6) This disclosure is susceptible of embodiment in many different forms. Representative examples of the disclosure are shown in the drawings and herein described in detail with the understanding that these embodiments are provided as an exemplification of the disclosed principles, not limitations of the broad aspects of the disclosure. To that end, elements and limitations that are described, for example, in the Abstract, Technical Field, Background, Summary, Description of the Drawings, and Detailed Description sections, but not explicitly set forth in the claims, should not be incorporated into the claims, singly or collectively, by implication, inference or otherwise. Moreover, the drawings discussed herein are not necessarily to scale and are provided purely for instructional purposes. Thus, the specific and relative dimensions shown in the drawings are not to be construed as limiting.
(7) For purposes of the present detailed description, unless specifically disclaimed: the singular includes the plural and vice versa; the words “and” and “or” shall be both conjunctive and disjunctive; the words “any” and “all” shall both mean “any and all”; and the words “including,” “containing,” “comprising,” “having,” and the like, shall each mean “including without limitation.” Moreover, words of approximation, such as “about,” “almost,” “substantially,” “generally,” “approximately,” and the like, may each be used herein in the sense of “at, near, or nearly at,” or “within 0-5% of,” or “within acceptable manufacturing tolerances,” or any logical combination thereof, for example. Lastly, directional adjectives and adverbs, such as fore, aft, inboard, outboard, starboard, port, vertical, horizontal, front, back, left, right, etc., may be with respect to an aircraft that is operatively oriented in an upright position on a horizontal support surface.
(8) Referring now to the drawings, wherein like reference numbers refer to like features throughout the several views, there is shown in
(9) Aircraft 100 of
(10) In the representative vehicle configuration of
(11) With reference next to the inset view of
(12) In this illustrative example, the turbofan engine 110 assembly includes a fluid intake system for directing a portion of the ambient airflow A.sub.SW into an engine core 118 of engine 110, while another portion of this ambient airflow A.sub.SW may be directed through a fluid inlet device 150 to an auxiliary aircraft system, such as a precooler (not shown). Engine core 118 contains, inter alia, a bladed low-pressure compressor 130 immediately adjacent the fan 128, a bladed high-pressure compressor 132 fluidly downstream from the low-pressure compressor 130, and a gas-burning combustor 134 downstream from both the high and low-pressure compressors 130, 132. Also located within the engine core 118 are high and low-pressure turbines 136 and 138, respectively, that are interposed between the combustor 134 and nozzle 126. While not explicitly shown, it should be appreciated that the turbofan engine 110 may take on a variety of available turbofan types, including low-bypass and high-bypass turbofan architectures as well as afterburning configurations.
(13) An air passage 140 is formed between the nacelle 120 and engine core 118 such that a portion of the ambient airflow A.sub.SW drawn into the turbofan engine 110 flows across a washed surface 141 of a fan cowl 142. Fluid inlet device 150 is a “flush inlet” in that it is mounted substantially flush with the washed surface 141 so as to maintain a low-drag configuration while drawing air into the aircraft 100. In this regard, fluid inlet device 150 may function as an auxiliary air intake to supply a portion of fan air to a precooler (not shown). The precooler, in turn, uses this portion of fan air to cool air that is bled from engine core 118, e.g., to supply air to one or more subsystems of aircraft 100. By way of example, these systems may include an environmental control system (ECS), an anti-icing system, etc. While shown with a single flush inlet located inside an engine assembly, the aircraft 100 may include any number of the fluid inlet devices 150 positioned at assorted locations and orientations.
(14) To help optimize aerodynamic performance of the aircraft 100 while providing aero-acoustic tone mitigation through minimized vortex shedding, the fluid inlet device 150 disrupts the coherency of unsteady flow across the inlet by varying the vortex transit length at the inlet and thereby reducing pressure oscillations inside the duct cavity. In accord with the representative example of
(15) Inlet base 152 rigidly mounts to the engine nacelle 120 or other similarly suitable vehicle structure such that an exterior surface of the base 152 lays substantially flush with an air washed surface 141. As shown, the inlet base has a quadrilateral plan-view profile defined by four rectilinear terminal edges: a leading edge 151, a trailing edge 153 opposite the leading edge 151, and opposing first and second side edges 155 and 157, respectively, that extend between and connect the leading and trailing edges 151, 153. Defined through the exterior surface of the inlet base 152 is an inlet mouth 159 (
(16) With continuing reference to both
(17) Also projecting inward into the internal air duct 143, extending in a rearward direction from the inlet base 152, is an inlet ramp 158 that helps to draw fluid flow into the inlet mouth 159 and direct it out through the throat 161. This inlet ramp 158 extends at an oblique angle (e.g., approximately 35 degrees) from the leading edge of the inlet mouth 159 and terminates at the inlet throat 161. The inlet ramp 158 is interposed between and adjoins at lateral edges thereof with the sidewalls 154, 156. For at least some embodiments, the length and angle of the inlet ramp 158 may be varied, for example, to accommodate alternative applications and packaging locations.
(18) To help ameliorate coherent flow separation across the inlet mouth 159, an upper surface of the inlet ramp 158 may have an undulating curvature that extends crosswise between the sidewalls 154, 156. According to the illustrated architecture, the inlet ramp 158 has a sinusoidal transverse cross-section that oscillates in a lateral direction with respect to the inlet mouth 159. The inlet ramp's undulating curvature may be defined by a series of (four) recessed channels 163 that is interleaved with a series of (three) raised landings 165. These recessed channels 163 and raised landings 165 are elongated structural segments that extend in a fore-aft direction between the leading and trailing edges of the inlet mouth 159. As best seen in
(19) In order to disrupt coherency of unsteady flow across the face of the fluid inlet 150 and thereby mitigate oscillating pressure-borne energy within the duct 143, the highlight 160 systematically varies the fore-aft vortex transit length across the inlet mouth 159 by repeatedly changing the distance from the leading (upstream) edge to the trailing (downstream) edge of the mouth 159. For instance, the highlight 160 is a shelf-like structure that is attached at the downstream end of the inlet base 152, projecting forward from the trailing edge towards the leading edge of the inlet mouth 159. The outermost surface of the highlight 160 may be substantially coplanar with the outermost surface the inlet base 152 and, thus, the washed surface 141 of the nacelle's fan cowl 142. With this arrangement, the highlight 160 defines the downstream, aft surface of the fluid inlet device 150 that is immediately adjacent the inlet mouth 159 and also defines the boundary between the inlet base's rearmost exterior surface and the inlet throat's interior surface. Optionally, a forward-facing, terminal edge 167 of the highlight 160 may be rounded to create a “fillet edge”.
(20) Extending transversely with respect the inlet base 152, the highlight 160 has a waveform plan-view profile 169 that oscillates in a crosswise direction with respect to the inlet mouth 159. As shown, the waveform profile 169 of the highlight 160 includes a sinusoidal waveform that extends transversely across the inlet mouth; transverse, terminal ends of the highlight 160 and waveform adjoin the sidewalls 154, 156. The waveform profile 169 may be defined by a series of (three) crests 171 that is interleaved with a series of (four) troughs 173. To help increase the aero-acoustic tone mitigation characteristics of the fluid inlet device 150, each crest 171 may be longitudinally aligned with a respective landing 165, and each trough 173 may be longitudinally aligned with a respective recessed channel 163. Similar to the inlet ramp 158, the outermost surface of the highlight 160 of
(21) To further optimize the aero-acoustic tone mitigation characteristics of the fluid inlet device 150, a ratio of an average crest-to-trough height H.sub.CT of the waveform profile 169 to an average fore-aft length L.sub.IM of the inlet mouth 159 may be between about 0.01 to about 1.0. As yet a further option, a highlight aspect ratio AR.sub.H of the waveform profile 169, which may be defined as: AR.sub.H=H.sub.CT/B.sub.IT, may be between about 0.1 to about 10.0. In this instance, H.sub.CT is an average crest-to-trough height of the waveform profile 169, and B.sub.IT is an average trough-to-trough wavelength of the waveform profile 169. A ramp aspect ratio AR.sub.H of the undulating curvature of the inlet ramp 158, which may be defined as: AR.sub.H=H.sub.LC/B.sub.LL, may be between about 0.01 and about 1.0. In this instance, H.sub.LC is an average landing-to-channel height of the ramp surface's undulating curvature, and B.sub.LL is an average landing-to-landing wavelength of the ramp surface's undulating curvature.
(22) Aspects of the present disclosure have been described in detail with reference to the illustrated embodiments; those skilled in the art will recognize, however, that many modifications may be made thereto without departing from the scope of the present disclosure. The present disclosure is not limited to the precise construction and compositions disclosed herein; any and all modifications, changes, and variations apparent from the foregoing descriptions are within the scope of the disclosure as defined by the appended claims. Moreover, the present concepts expressly include any and all combinations and subcombinations of the preceding elements and features.