Turbomachine comprising a plurality of fixed radial blades mounted upstream of the fan
09879561 ยท 2018-01-30
Assignee
Inventors
- Jean-Loic Herve Lecordix (Blandy les Tours, FR)
- Nils Bordoni (Melun, FR)
- Guillaume Patrice KUBIAK (SAINT PIERRE DU PERRAY, FR)
Cpc classification
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bypass turbine engine including: an inner casing, an inter-duct casing and an outer casing so as to define a primary duct between the inter-duct casing and the inner casing, and a secondary duct between the inter-duct casing and the outer casing; a rotary shaft including, at an upstream end, a movable fan with radial blades of which the free ends face the outer casing to compress an air flow at least in the secondary duct; a plurality of variable-pitch radial stator vanes mounted upstream of the movable fan so as to deflect the incident axial air prior to it being axially rectified by the movable fan in the secondary duct; and a system for individually adjusting the pitch of the radial vanes including a single control ring and rods for connecting the control ring to each of said radial vanes, is provided.
Claims
1. A bypass turbine engine in which air flows circulate from upstream to downstream, the turbine engine extending axially and comprising: an inner casing, an inter-duct casing, and an outer casing so as to define a primary duct between the inter-duct casing and the inner casing, and a secondary duct between the inter-duct casing and the outer casing; a rotary shaft comprising, at an upstream end of the rotary shaft, a movable fan comprising radial blades of which free ends face the outer casing of the turbine engine so as to compress an air flow at least in the secondary duct; at least one element mounted downstream of the movable fan; a plurality of variable-pitch radial stator vanes mounted upstream of the movable fan, said variable-pitch radial stator vanes being configured to deflect axial incident air and the movable fan being configured to axially rectify said deflected air into the secondary duct; and an adjusting system which individually adjusts a pitch of the variable-pitch radial stator vanes so as to allow an adaptive pitch to be provided depending on a configuration of the turbine engine, wherein the element is substantially aligned longitudinally with a first set of the variable-pitch radial stator vanes including at least one of the variable-pitch radial stator vanes, the pitch of each variable-pitch radial stator vane of the first set of the variable-pitch radial stator vane being adjusted individually and being different from the pitch of a second set of variable-pitch radial stator vanes including all of the variable-pitch radial stator vanes not in the first set of variable-pitch radial stator vanes.
2. The turbine engine according to claim 1, wherein the inner casing, the inter-duct casing, and the outer casing are at a radial distance from one another in the turbine engine so as to define a turbine engine having a bypass ratio that is equal to 15.
3. The turbine engine according to claim 1, wherein a rotational speed of the free ends of the blades of the movable fan is less than 340 m/s.
4. The turbine engine according to claim 1, wherein the plurality of variable-pitch radial stator vanes extend in a same plane which is transverse to an axis of the turbine engine.
5. The turbine engine according to claim 1, wherein an axial distance between the plurality of variable-pitch radial stator vanes and the movable fan is between 0.1 and 10 times a mean chord of a variable-pitch radial stator vane.
6. The turbine engine according to claim 1, wherein the blades of the movable fan extend between the inner casing and the outer casing of the turbine engine.
7. The turbine engine according to claim 1, wherein each variable-pitch radial stator vane has an aerodynamic profile so as to accelerate flow of the incident air in accordance with a laminar flow.
8. The turbine engine according to claim 1, wherein each variable-pitch radial stator vane has a body which is movable in rotation about a radial axis.
9. The turbine engine according to claim 1, wherein each variable-pitch radial stator vane has a fixed body and a movable flap.
10. The turbine engine according to claim 1, wherein the plurality of variable-pitch radial stator vanes forms a planar transverse surface at a given pitch position of each of the variable-pitch radial stator vanes.
11. The turbine engine according to claim 1, wherein the adjusting system includes a single control ring, a first connecting rod, and a second connecting rod, a first end of the first connecting rod being connected to the control ring, a first end of the second connecting rod being connected to the first connecting rod, and a second end of the second connecting rod being connected to one of the variable-pitch radial stator vanes.
12. The turbine engine according to claim 1, wherein the element comprises a strut.
13. The turbine engine according to claim 1, wherein the control ring is movably mounted in rotation about a longitudinal axis of the turbine engine on one of the inner casing or the outer casing.
14. The turbine engine according to claim 13, wherein the first connecting rod is movably mounted in rotation about a first substantially radial pivot pin, which is mounted on the control ring, and about a second substantially radial pivot pin, which is mounted on the fixed casing, a the second connecting rod is pivotally mounted about a third substantially radial pivot pin, which is connected to the one of the variable-pitch radial stator vanes and offset along the longitudinal axis in relation to a pitch pin of said one of the variable-pitch radial stator vanes, the second connecting rod being articulated to the first connecting rod so as to be able to pivot about a substantially radial hinge pin which is at a distance from the second pivot pin.
15. The turbine engine according to claim 14, wherein said second connecting rod comprises means for modifying a first distance, between the third pivot pin and said hinge pin.
16. The turbine engine according to claim 14, wherein the hinge pin is connected to the first connecting rod by connection means which are configured so as to be able to modify a second distance, between said hinge pin and the second pivot pin.
17. The turbine engine according to claim 14, wherein at least one of the parameters selected from a first distance, between the third pivot pin and said hinge pin, and a second distance, between said hinge pin and the second pivot pin, is different between at least two variable-pitch radial stator vanes.
18. The turbine engine according to claim 14, wherein the second connecting rod is substantially perpendicular to the first connecting rod for at least one position of the control ring.
19. The turbine engine according to claim 14, wherein the second pivot pin and the pitch pin of said one of the variable-pitch radial stator vanes are located on a same side relative to the second connecting rod, in a direction of the longitudinal axis of the turbine engine.
20. The turbine engine according to claim 19, wherein the first pivot pin is located on an opposite side relative to the second connecting rod, in the direction of the longitudinal axis of the turbine engine.
21. Method A method for adjusting the pitch of radial stator vanes of a turbine engine according to claim 14, when carrying out a maintenance operation or an adjustment of the turbine engine, comprising: modifying a first distance between the third pivot pin and said hinge pin.
22. The method according to claim 21, further comprising modifying a second distance between said hinge pin and the second pivot pin.
23. The method according to claim 22, wherein, a first position and a second position of the control ring are defined so as to correspond to a first pitch angle and a second pitch angle of the one of the variable-pitch radial stator vanes, as a result of operating conditions of said turbine engine, the method further comprising defining values of said first and second distances based on the first and second pitch angles respectively for the first and second positions of the control ring.
24. A bypass turbine engine in which air flows circulate from upstream to downstream, the turbine engine extending axially and comprising: an inner casing, an inter-duct casing, and an outer casing so as to define a primary duct between the inter-duct casing and the inner casing, and a secondary duct between the inter-duct casing and the outer casing; a rotary shaft comprising, at an upstream end of the rotary shaft, a movable fan comprising radial blades of which free ends face the outer casing of the turbine engine so as to compress an air flow at least in the secondary duct a plurality of variable-pitch radial stator vanes mounted upstream of the movable fan, said variable-pitch radial stator vanes being configured to deflect axial incident air and the movable fan being configured to axially rectify said deflected air into the secondary duct, and an adjusting system which individually adjusts a pitch of a variable-pitch radial stator vane of said variable pitch radial stator vanes so as to allow an adaptive pitch to be provided depending on a configuration of the turbine engine, wherein each of the variable-pitch radial stator vanes extends radially between the inter-duct casing and the outer casing to which the variable-pitch radial stator vanes are fixed, and wherein said adjusting system includes a single control ring and rods for connecting said control ring to each of said variable-pitch radial stator vanes.
25. A bypass turbine engine in which air flows circulate from upstream to downstream, the turbine engine extending axially and comprising: an inner casing, an inter-duct casing, and an outer casing so as to define a primary duct between the inter-duct casing and the inner casing, and a secondary duct between the inter-duct casing and the outer casing; a rotary shaft comprising, at an upstream end of the rotary shaft, a movable fan comprising radial blades of which free ends face the outer casing of the turbine engine so as to compress an air flow at least in the secondary duct; a plurality of variable-pitch radial stator vanes mounted upstream of the movable fan, said variable-pitch radial stator vanes being configured to deflect axial incident air and the movable fan being configured to axially rectify said deflected air into the secondary duct; and an adjusting system which individually adjusts a pitch of the variable-pitch radial stator vanes so as to allow an adaptive pitch to be provided depending on a configuration of the turbine engine, wherein the adjusting system includes a single control ring, a first connecting rod, and a second connecting rod, a first end of the first connecting rod being connected to the control ring, a first end of the second connecting rod being connected to the first connecting rod, and a second end of the second connecting rod being connected to one of the variable-pitch radial stator vanes.
Description
DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood when reading the following description given solely by way of example and with reference to the accompanying drawings, in which:
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(18) It should be noted that the drawings disclose the invention in a detailed manner in order to carry out the invention, and said drawings can of course serve to give a better definition of the invention where appropriate.
DESCRIPTION OF ONE OR MORE EMBODIMENTS
(19) With reference to
(20) In this example, the turbine engine 1 comprises a low-pressure rotary shaft BP and a high-pressure rotary shaft HP, the low-pressure rotary shaft BP comprising, at the upstream end, a movable fan 2 comprising radial blades 20 of which the free ends face the outer casing 13 of the turbine engine so as to compress an incident air flow F at least in the secondary duct V2. In the example in
(21) The air flow circulating in the primary duct V1 is conventionally compressed by compressor stages before entering the combustion chamber. The combustion energy is recovered by turbine stages, which drive the compressor stages and the upstream movable fan 2 stage. The air flow circulating in the secondary duct V2 for its part is involved in providing the thrust of the turbine engine 1. In this example, the turbine engine 1 has a high bypass ratio, that is to say greater than 15. In order to provide the desired thrust with a turbine engine having a high bypass ratio, it is advantageously possible to reduce the rotational speed of the movable fan 2 to speeds of less than 340 m/s, for example of approximately 250 m/s to 300 m/s.
(22) According to the invention, the turbine engine 1 comprises a plurality of fixed radial vanes or stator vanes 5 mounted upstream of the movable fan 2 so as to deflect the incident axial air F prior to it being axially rectified by the movable fan 2 in the secondary duct V2, as shown in
(23) In this example, the turbine engine 1 comprises, upstream of the fan 2, a fixed axial cone 21 which is rigidly connected to the inner casing 11 and in which the plurality of radial stator vanes 5 are mounted. Preferably, the axial distance between the plurality of radial stator vanes 5 and the movable fan 2 is between 0.1 and 10 times the mean chord of a radial stator vane so as to optimise the rectification. Advantageously, this allows the distance between the radial stator vanes 5 and the movable fan 2 to be reduced in order to form a more compact turbine engine. In addition, owing to the compactness of the turbine engine 1, said engine may integrate a nacelle having reduced dimensions in place of the outer casing 13, that is to say the fan casing.
(24) In the prior art, as shown in
(25) According to the invention, the presence of radial stator vanes 5 upstream of the fan 2 allows the incident air flow F to be deflected prior to it being compressed by the movable fan 2. In fact, as shown in
(26) In this example, each radial stator vane 5 has an elongate, preferably three-dimensional, shape, extending in a radial direction. Each radial stator vane 5 has a substantially constant chord over its length. Preferably, each radial stator vane 5 has an aerodynamic body having a leading edge BA and a trailing edge BF so as to, on one hand, deflect any incident air flow F received by the radial stator vane 5 and, on the other hand, accelerate the incident air flow in a continuous manner to maintain laminar flow. Preferably, the profile allows an acceleration of the incident air flow over at least 75% of the chord of the vane.
(27) The radial stator vane 5 has a root mounted in the inter-duct casing 12 and a tip mounted in the outer casing 13 by connection means of the nut and bolt type, but other connection means may of course also be suitable.
(28) According to the invention, the radial stator vanes 5 have a variable pitch so as to allow optimum deflection of the incident air flow F for each operating state of the turbine engine (take-off TO (
(29) Preferably, the pitch angle is defined by (passive or active) regulation depending on the operating state of the turbine engine 1. In this example, the pitch angle is determined by a computer on board the turbine engine and then communicated to an actuating device which modifies the pitch of the vane during operation of the turbine engine 1. By way of example, the actuating device comprises an actuator which moves a pitch wheel to which the radial stator vanes 5 are connected by a plurality of connecting rods. The actuating device could of course be in various different forms.
(30) With reference to
(31) With reference to
(32) With reference to
(33) Preferably, when the stator vanes 5 are provided with a pitch for the braking of the aircraft, an incident air flow F can always circulate in the primary duct V1 in order to allow the turbine engine 1 to operate. Such a function is, for example, achieved by means of three-dimensional radial stator vanes 5 which cooperate for the pitch angle .sub.L in order to form a plane for blocking the secondary duct V2, while allowing the air flow to circulate in the primary duct V1.
(34) According to an aspect of the invention, each radial stator vane 5 does not have the same pitch angle . With reference to
(35) As shown in
(36) By way of example, the radial stator vane 5 which is aligned substantially longitudinally with a strut 6 of the turbine engine 1 has a pitch angle which is different from that of the pitch angles of the other radial stator vanes 5. In fact, the pitch angle is reduced to allow a greater amount of air to circulate in the turbine engine 1 in order to compensate the disruption from the strut 6. In other words, despite the presence of the strut 6, the axial air flow F2 circulating in the secondary duct V2 is homogenous downstream of the fan.
(37) Still preferably, the turbine engine 1 comprises means for regulating the pitch of the radial stator vanes depending on whether heterogeneity of the air flow in the secondary duct V2 is detected. Therefore, if the pilot of an aircraft or a computer on-board the aircraft on which the turbine engine is mounted detects such heterogeneity, they may operate the regulating means to compensate this heterogeneity. For example, if the upstream flow is distorted (crosswind or boundary layer ingestion), the air flow in the secondary duct V2 downstream of the fan is homogenous owing to the adaptation. Such a circumferential adaptive pitch advantageously makes it possible to limit the risks of disengagement of or a surge in the turbine engine 1, and this improves the performance and the safety of said engine.
(38) The pitch of the radial stator vanes 5 may be produced individually or in a grouped manner, for example a plurality of consecutive vanes having the same pitch. In other words, the stator vanes are provided with a pitch block by block.
(39) According to a first embodiment, each radial stator vane 5 has an integral body which is movable in rotation about a radial axis (
(40) In this first embodiment, the variable-pitch means of the radial stator vanes 5 are preferably located on one of the fixed structures, the outer casing 13 or the fixed axial cone 21, holding the vanes 5. A preferred embodiment is described below in which these means are located on the outer casing 13, without ruling out the possibility of said means being located on the fixed axial cone 21.
(41) In this embodiment, with reference to
(42) A first connecting rod 25 is movably mounted, at one of the ends 28 thereof, in rotation about a first substantially radial pivot pin 29 which is rigidly connected to the first control ring 24, and, at the other end 26 thereof, about a second substantially radial pivot pin 27 which is mounted on the radially external wall of the outer casing 13.
(43) The first pivot pin 29 may be, for example, a pin 29 which is inserted in a longitudinal slot at the end 28 of the connecting rod 25. In this way, when the first control ring 24 rotates, the movement of the pin 29 can drive the connecting rod 25 in rotation about the second pivot pin 27, at the other end 26 thereof.
(44) The second pivot pin 27 of the first connecting rod 25 is offset in azimuth in relation to the pitch pin 23 of the vane 5 and, in this case, upstream thereof.
(45) In this case, the first connecting rod 25 is substantially aligned with the longitudinal axis X-X of the turbine engine, and is therefore substantially perpendicular to the control ring 24 for a position Ga of said ring which corresponds to a mean pitch of the vane 5.
(46) A second connecting rod 30 is pivotally mounted on the first connecting rod 25 about a first and single hinge pin 31 between the two connecting rods, close to one of the ends thereof. Means 32 supporting said hinge pin 31 can be configured in such a way that the hinge pin 31 can be moved on the first connecting rod 25. Said means may be for example successive holes in the first connecting rod 25 into which a hinge pin can be inserted for fixed positions. Said means may also be a means which is mounted on a collar surrounding the connecting rod 25, for continuous movement.
(47) The second connecting rod 30 is articulated, close to the other end thereof, so as to be able to pivot about a third pivot pin 33 which is mounted on the vane 5. The third pivot pin 33 is arranged at a non-zero distance d0 from the pitch pin 23 of the vane 5, in such a way as to provide a lever arm which makes it possible to convert the movement of the second connecting rod 30 into a rotational movement of the vane 5, and thus into a modification of the pitch angle thereof. This offset can be provided by a connecting rod 34 which is fixed relative to the vane or by any other means. In this case, the third pivot pin 33 is located substantially on the chord of the vane 5, but this example is non-limiting. In the example shown, the third pivot pin 33 is located downstream of the pitch pin 23 of the radial vane 5.
(48) In addition, in this case, the second connecting rod 30 is mounted in such a way that it is substantially perpendicular to the first connecting rod 25 for a position of the control ring 24 which corresponds to a mean pitch of the vane 5.
(49) In the case of such an assembly, in order to vary the pitch angle A of each vane 5, a control variable Ga, which corresponds to the position of the control ring 24 when it rotates about the axis X, and two adjustable parameters for modifying the influence of the control variable Ga, are used.
(50) A first parameter corresponds to the distance d1, on the second connecting rod 30, between the first pivot pin 33 and the hinge pin 31 with the first connecting rod 25. This distance d1 has an immediate influence, as can be seen from
(51) This distance d1 can be modified, for example, either by changing the second connecting rod 30, or by installing means which make it possible to move the third pivot pin 33 on the second connecting rod 30, similarly to the movable means 32 being able to be installed on the first connecting rod 25.
(52) The second parameter relates to the distance d2, on the first connecting rod 25, between the second pivot pin 27, on the casing 13, and the hinge pin 31 with the second connecting rod 30. Said second parameter is more particularly linked to a multiplication factor of the range of the variations in the pitch angle of the vane 5 in relation to the variations in position Ga of the control ring 24.
(53) As shown in
(54) In addition, in this case, the fact that the first 25 and second 30 connecting rods are substantially perpendicular for a mean control position Ga.sub.0 makes it possible to decouple, as a first approximation, the effects of the two parameters d1, d2 for small movements. It is therefore possible, for example, to adjust a mean pitch of the vane 5 by adjusting the length d1 of the second connecting rod 30, then to adjust the range of the pitch variations by adjusting the distance d2 on the first connecting rod 25 between the second pivot point 27 and the hinge pin 31.
(55) More generally, for small movements, it is possible to model the relationship between the vector C of the pitch angles , , of the vanes 5, 5, 5 and the position Ga of the control ring 24, defined by the movement thereof about a mean position Ga.sub.0, using a linear transformation:
C=R+Amp.Math.Ga
(56) In this function, a vector R of the mean pitch of the vanes 5, 5, 5 intervenes for the mean position of the control ring Ga and the vector Amp defining the multiplication factor between the variation range of the pitch angles , , of the vanes 5, 5, 5 and the movement Ga of the control ring 24.
(57) This embodiment makes it possible for example to adjust the pitch of each vane 5, 5, 5 to two flight conditions for which it is desirable to optimise the operation of the turbine engine, whilst ensuring that the pitch angle , , of the vanes 5, 5, 5 remains between these two values for intermediate operating conditions.
(58) For this purpose, a first position Ga.sub.1 of the control ring 24, which position corresponds to first operating conditions, and a second position Ga.sub.2 of the control ring 24, which position corresponds to second operating conditions, are defined. Preferably, these two positions Ga.sub.1 and Ga.sub.2 are selected so as to be close in order to be able to process small movements. More preferably, said positions are selected such that they surround a mean position Ga.sub.0 of the control ring for which the first 25 and second 30 connecting rods form an angle which is close to 90 for the vanes 5, 5, 5 of the stator.
(59) The values of the distances d1, d1, d1 and d2, d2, d2 are then determined for each radial vane 5, 5, 5 providing the components of the vectors R and Amp, making it possible to obtain the desired pitch angles .sub.1, .sub.1, , for the position Ga.sub.1 and .sub.2, .sub.2, .sub.2 for the position Ga.sub.2 of the control ring 24.
(60) In subsequent steps, the distance d1, d1, d1 on the second connecting rod 30, 30, 30 and the distance d2, d2, d2 on the first connecting rod 25, 25, 25 are adjusted for each radial vane 5, 5, 5 to the values found above. In this case, the term adjusting corresponds either to using adjustment means which have previously been installed on the first 25, 25, 25 and second 30, 30, 30 connecting rods, or to installing first 25, 25, 25 and second 30, 30, 30 connecting rods having the required geometry.
(61) When the adjustments are complete, the variations in the pitch angle , , of the vanes 5, 5, 5 follows the result shown in
(62) The aim of this example is in particular to adapt the pitch variations of the vanes 5, 5, 5 to types of operating conditions of the turbine engine where it is possible to anticipate that the extent of the distortion of air flow entering the turbine engine will depend primarily on the flight power.
(63) This may be the case in particular for correcting the effects of the ingestion of a boundary layer by the turbine engine. There is a lack of distortion due to the boundary layer ingestion at low speed (landing or take off) and, by contrast, high distortion in cruising flight. It is therefore possible to adjust the pitch of the vanes: by associating the first control position Ga.sub.1 with low-speed flight, for which no azimuth pitch variation of the vanes is necessary, and by associating the second control position Ga.sub.2 with cruising flight, for which azimuth pitch variation of the vanes is carried out in order to correct distortion.
(64) In this case, the diagram in
(65) According to a second embodiment, each radial stator vane 5 has a fixed body 50 and a movable flap 51, as shown in
(66) The embodiment of the variable-pitch means of the vanes described above can be adapted to this second embodiment in which the pitch pin 23 drives a movable flap 51. By influencing the articulations between the connecting rods 30, such a means can be adapted to a rotating shaft of the movable flap 51 which is slightly inclined relative to the radial direction, as indicated in
(67) According to another embodiment of the invention, with reference to
(68) The embodiment of the variable-pitch means of the vanes as described for the first embodiment can be directly transposed in this case by installing said means either on the outer casing 13 or on the inter-duct casing 12.