INJECTION SYSTEM FOR AN INTERNAL COMBUSTION ENGINE AND INTERNAL COMBUSTION ENGINE HAVING SUCH AN INJECTION SYSTEM
20180023502 · 2018-01-25
Inventors
Cpc classification
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3863
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An injection system for an internal combustion engine including at least one injector and a high-pressure accumulator, which has a fluid connection to the at least one injector on the one side and has a fluid connection to a fuel reservoir via a high-pressure pump on the other side, wherein a suction throttle is associated with the high-pressure pump as a first pressure-setting element. At least two pressure control valves are provided, via which the high-pressure accumulator can be brought into fluid connection with the fuel reservoir.
Claims
1-10. (canceled)
11. An injection system for an internal combustion engine, comprising: at least one injector; a high-pressure accumulator which is fluidically connected at one side to the at least one injector and at another side via a high-pressure pump to a fuel reservoir; a suction throttle assigned to the high-pressure pump as a pressure setting element; and at least two pressure regulating valves by which the high-pressure accumulator is fluidically connectable to the fuel reservoir.
12. The injection system according to claim 11, further comprising a control unit operatively connected to the suction throttle and to the at least two pressure regulating valves, wherein the injection system is configured to, a) in a normal operating mode, regulate a high pressure in the high-pressure accumulator by actuating the suction throttle as the pressure setting element, wherein, at least one first pressure regulating valve of the at least two pressure regulating valves is actuated in order to generate a high-pressure disturbance variable; b) in a first operation type of a protective operating mode, regulate the high pressure in the high-pressure accumulator by actuating the at least one first pressure regulating valve as pressure setting element; and c) in a second operation type of the protective operating mode, actuate at least one second pressure regulating valve of the at least two pressure regulating valves, which differs from the at least one first pressure regulating valve, in addition to the at least one first pressure regulating valve as pressure setting element to regulate the high pressure in the high-pressure accumulator.
13. The injection system according to claim 12, wherein the injection system is configured to, in a third operation type of the protective operating mode, permanently open the at least one first pressure regulating valve and the at least one second pressure regulating valve.
14. The injection system according to claim 13, wherein the injection system is configured to d) switch to the first operation type of the protective operating mode when the high pressure reaches or overshoots a first pressure threshold value or if a defect of the suction throttle is detected, and/or e) switch to the second operation type of the protective operating mode when the high pressure reaches or overshoots a second pressure threshold value, and/or f) switch to the third operation type of the protective operating mode when the high pressure reaches or overshoots a third pressure threshold value or if a defect of a high-pressure sensor is detected.
15. The injection system according to claim 12, wherein the injection system is configured to, in at least one operation type of the protective operating mode, actuate the suction throttle so that the suction throttle assumes a permanently open position.
16. The injection system according to claim 11, wherein at least one of the at least two pressure regulating valves is configured to be open when deenergized.
17. The injection system according to claim 12, wherein the injection system is configured to generate a first actuation signal and a second actuation signal and to actuate the at least one first pressure regulating valve and the at least one second pressure regulating valve alternately with the first actuation signal and the second actuation signal.
18. The injection system according to claim 11, wherein the injection system is free from a mechanical pressure relief valve.
19. An internal combustion engine comprising an injection system according to claim 11.
20. The internal combustion engine according to claim 19, wherein the internal combustion engine is a large engine.
Description
[0066] The invention will be discussed in more detail below on the basis of the drawing, in which:
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077] The injection system 3 has a second, in particular electrically actuable pressure regulating valve 20, by means of which the high-pressure accumulator 13 is likewise fluidically connected to the fuel reservoir 7. The two pressure regulating valves 19, 20 are accordingly in particular arranged fluidically in parallel with respect to one another. By means of the second pressure regulating valve 20, too, a fuel volume flow can be defined which can be discharged from the high-pressure accumulator 13 into the fuel reservoir 7. Said fuel volume flow is denoted in
[0078] The injection system 3 has no mechanical pressure relief valve, such as is commonly provided in the prior art so as to then connect the high-pressure accumulator 13 to the fuel reservoir 7. According to the invention, the mechanical pressure relief valve can be dispensed with because its function is performed entirely by the pressure regulating valves 19, 20.
[0079] It is possible for the injection system 3 to have more than two pressure regulating valves 19, 20. For the sake of a simpler illustration, however, the functioning of the injection system 1 according to the invention will be discussed below on the basis of the exemplary embodiment illustrated here, which has exactly two pressure regulating valves 19, 20.
[0080] The operation of the internal combustion engine 1 is defined by an electronic control unit 21 which is preferably in the form of an engine control unit (ECU) of the internal combustion engine 1. The electronic control unit 21 comprises the conventional constituent parts of a microcomputer system, for example a microprocessor, I/O components, buffers and memory components (EEPROM, RAM). The operating data relevant for the operation of the internal combustion engine 1 are stored in the memory components in the form of characteristic maps/characteristic curves. Using these, the electronic control unit 21 calculates output variables from input variables. In
[0081] As output variables of the electronic control unit 21,
[0082]
[0083]
[0084] A second switching element 29 is provided which is set up for switching the first actuation signal PWMDRV1 between two modes, wherein in particular, a pressure regulating valve 19, 20 that is actuated with the first actuation signal PWMDRV1 can be switched from a normal function to a standstill function and back. Here, the second switching element 29 is controlled in a manner dependent on a second logic signal Z or in a manner dependent on the value of a corresponding variable. The second switching element 29 may be in the form of a virtual, in particular software-based switching element which switches between the normal function and the standstill function in a manner dependent on the value of a variable which is in particular in the form of a flag. It is however alternatively also possible for the second switching element to be in the form of a physical switch, for example a relay, which switches in a manner dependent on a signal value of an electrical signal. In the specific embodiment illustrated here, the second logic signal Z corresponds to a state variable which can assume the values 1 for a first state and 2 for a second state. Here, the normal function for the actuated pressure regulating valve 19, 20 is set if the second logic signal Z assumes the value 2, wherein the standstill function is set if the second logic signal Z assumes the value 1. It is self-evidently possible for the second logic signal Z to be defined differently, in particular such that a corresponding variable can assume the values 0 and 1.
[0085] Firstly, a description will be given of the actuation of a first pressure regulating valve 19, 20 in the normal operating mode and in the case of the normal function having been set. A first calculation element 31 is provided which outputs a calculated setpoint volume flow V.sub.S,ber as an output variable, wherein the present engine speed n.sub.I, the setpoint injection quantity Q.sub.S, the setpoint high pressure p.sub.S, the dynamic rail pressure p.sub.dyn and the actual high pressure p.sub.I are input as input variables into the first calculation element 31. The functioning of the calculation element 31 is described in detail in the German patents DE 10 2009 031 528 B3 and DE 10 2009 031 527 B3. Here, it is shown in particular that, in a low-load range, for example during idle operation of the internal combustion engine 1, a positive value is calculated for a steady-state setpoint volume flow, whereas a steady-state setpoint volume flow of 0 is calculated in a normal operating range. The steady-state setpoint volume flow is preferably corrected by adding a dynamic setpoint volume flow, which in turn is calculated by means of a dynamic correction in a manner dependent on the setpoint high pressure p.sub.S, the actual high pressure p.sub.I and the dynamic rail pressure p.sub.dyn. The calculated setpoint volume flow V.sub.S,ber is finally the sum of the steady-state setpoint volume flow and the dynamic setpoint volume flow. The calculated setpoint volume flow V.sub.S,ber is thus a resultant setpoint volume flow.
[0086] In the normal operating mode, when the first logic signal SIG1 has the value false, the calculated setpoint volume flow V.sub.S,ber is transmitted as setpoint volume flow V.sub.S to a pressure regulating valve characteristic map 33. Here, as described in the German patent DE 10 2009 031 528 B3, the pressure regulating valve characteristic map 33 replicates an inverse characteristic of a pressure regulating valve 19, 20 that is used. In a preferred embodiment, the injection system has identical pressure regulating valves 19, 20, such that the same pressure regulating valve characteristic map 33 can be used for each of the pressure regulating valves 19, 20. It is however alternatively also possible to use different pressure regulating valves 19, 20, wherein then, for each pressure regulating valve 19, 20, a pressure regulating valve characteristic map separately assigned thereto is used. An output variable of the pressure regulating valve characteristic map 33 is a pressure regulating valve setpoint current I.sub.S; input variables are the setpoint volume flow V.sub.S to be discharged and also the actual high pressure p.sub.I.
[0087] In an alternative embodiment of the method, it is also possible for the setpoint volume flow V.sub.S not to be calculated by means of the first calculation element 31 but to be predefined as a constant in the normal operating mode.
[0088] The pressure regulating valve setpoint current is fed to a first current regulator 35 which has the task of regulating the current for the actuation of the pressure regulating valve 19, 20. Further input variables of the first current regulator 35 are for example a proportional coefficient kp.sub.I,DRV and an ohmic resistance R.sub.I,DRV of the pressure regulating valve 19, 20. An output variable of the first current regulator 35 is a first setpoint voltage U.sub.S for the pressure regulating valve 19, 20, which setpoint voltage is, in relation to an operating voltage U.sub.B, converted in conventional fashion into an activation duration for the first, pulse-width-modulated signal PWMDRV1 for the actuation of the pressure regulating valve 19, 20, and is fed to said pressure regulating valve in the normal function, that is to say when the second logic signal Z has the value 2. For the current regulation, the current at the pressure regulating valve 19, 20 actuated with the first actuation signal PWMDRV1 is measured as first current variable I.sub.R, filtered in a first current filter 37 and supplied as a first filtered actual current I.sub.I to the current regulator 35 again.
[0089] As already indicated, the activation duration in the form of the first, pulse-width-modulated actuation signal PWMDRV1 is, for the actuation of a pressure regulating valve 19, 20, calculated in a conventional manner from the first setpoint voltage U.sub.S and the operating voltage U.sub.B in accordance with the following equation:
PWMDRV1=(U.sub.S/U.sub.B)100. (1)
[0090] In this way, in the normal operating mode, a high-pressure disturbance variable, specifically the discharged setpoint volume flow V.sub.S, is generated by means of one of the pressure regulating valves 19, 20.
[0091] If the first logic signal SIG1 assumes the value true, the first switching element 27 switches over from the normal operating mode to the protective operating mode. The conditions under which this is performed will be discussed in conjunction with
[0092] In this case, the setpoint volume flow V.sub.S is set to be identical to a limited output volume flow V.sub.R from a pressure regulating valve pressure regulator 41aside from a factor f.sub.DRV discussed in more detail below. This corresponds to the upper switching position of the first switching element 27. The pressure regulating valve pressure regulator 41 has, as an input variable, a high-pressure regulating deviation e.sub.p which is calculated as the difference between the setpoint high pressure p.sub.S and the dynamic rail pressure p.sub.dyn. Further input variables of the pressure regulating valve pressure regulator 41 are preferably a maximum volume flow V.sub.max for the pressure regulating valve 19, 20, the setpoint volume flow V.sub.S,ber calculated in the first calculation element 31, and/or a proportional coefficient kp.sub.DRV. The pressure regulating valve pressure regulator 41 is preferably implemented as a PI(DT.sub.1) algorithm which will be discussed in more detail in
[0093] Accordingly, in this way, in the first operation type of the protective operating mode, an actuation of a pressure regulating valve 19, 20 as pressure setting element in order to regulate the high pressure in the high-pressure accumulator 13 is performed by means of the second high-pressure regulating loop 39.
[0094] The functionality that is added through the addition of a second pressure regulating valve 20, 19 will now be discussed below.
[0095] As will also be discussed in more detail in conjunction with
[0096] A fourth switching element 44 is provided which determines the value of the factor f.sub.DRV already mentioned above. Said fourth switching element 44 is likewise controlled in a manner dependent on the third logic signal SIG2, and assumes its lower switching position illustrated in
[0097] If the dynamic rail pressure p.sub.dyn rises and reaches or overshoots the second pressure threshold value p.sub.G2, the third logic signal SIG2 assumes the value true. This has the effect that the third switching element 47 and the fourth switching element 44 switch into their upper switching position in
[0098] Two identical pressure regulating valves 19, 20 can discharge a doubled fuel quantity in relation to a single pressure regulating valve 19, 20. For this reason, if one now considers the fourth switching element 44, the factor f.sub.DRV now assumes the value 2, whereby the maximum volume flow V.sub.max resulting from the characteristic curve 43 is doubled. By contrast, the limited volume flow V.sub.R resulting from the limitation element 45 is divided by the factor f.sub.DRV and thus in this case by two, because ultimately the resultant pressure regulating valve setpoint volume flow V.sub.S corresponds in each case to one pressure regulating valve 19, 20 and serves in each case for the actuation of one pressure regulating valve 19, 20. This approach, too, is adapted to the preferred embodiment in which the two pressure regulating valves 19, 20 that are used are of identical form. By contrast, if said pressure regulating valves are of different form, it is preferable for different characteristic curves 43, different second high-pressure regulating loops 39, and different pressure regulating valve characteristic maps 33, 49 to be used for the actuation of the various pressure regulating valves. By contrast, if more than two pressure regulating valves of identical form are provided, these may be actuated entirely analogously to the illustration in
[0099] The second pressure regulating valve setpoint current I.sub.S,2 is the input variable of a second current regulator 51, which is otherwise preferably of exactly the same design as the first current regulator 35. The actuation mechanism for generating the second actuation signal PWMDRV2 otherwise corresponds to that for generating the first actuation signal PWMDRV1, wherein here, a fifth switching element 53 is also provided for the switching between the normal function and the standstill function, and wherein, for the filtering of a second, measured current variable I.sub.R,2, a second current filter 55 is provided which has, as output variable, a second actual current I.sub.I,2 which is fed to the second current regulator 51. The regulator parameters of the second current regulator 51 are preferably set in the same way as the corresponding parameters of the first current regulator 35.
[0100] On the basis of the second switching element 29 and the fifth switching element 53, it can also be seen that the activation duration of the actuation signals PWMDRV1, PWMDRV2 is identical to 0% in the standstill function. By contrast, in the normal function, the respective actuation signal PWMDRV1, PWMDRV2 is generated by the actuation mechanism assigned thereto, as has already been discussed above.
[0101] The two actuation signals PWMDRV1, PWMDRV2 are fed to a switchover logic 57 which will be discussed in more detail below in conjunction with
[0102]
[0103] This will be discussed below firstly on the basis of
[0104]
[0105] With reference to
[0106] Returning to
[0107] By contrast, if the second logic signal Z has the value 2, it is the case, as already discussed, that the normal function for the pressure regulating valves 19, 20 is set, and said pressure regulating valves are actuated with their respective setpoint currents I.sub.S, I.sub.S,2 and the actuation signals PWMDRV1, PWMDRV2 calculated therefrom.
[0108]
[0109] In
[0110] The following functionality is now realized: upon starting of the internal combustion engine 1, it is initially the case that high pressure does not prevail in the high-pressure accumulator 13, and the pressure regulating valves 19, 20 are arranged in their standstill function, such that they are unpressurized and deenergized, that is to say closed. During the running-up of the internal combustion engine 1, it is thus possible for a high pressure to be rapidly built up in the high-pressure accumulator, which high pressure at some point exceeds the starting value p.sub.St. Said starting value is preferably lower than the opening pressure value of the pressure regulating valves 19, 20, such that, for said pressure regulating valves, the normal function is firstly set before said pressure regulating valves open. In this way, it is advantageously ensured that the pressure regulating valves 19, 20 are actuated every time they first open. Since said pressure regulating valves are closed when unpressurized, they remain closed even when actuated until the actual high pressure p.sub.I also overshoots the opening pressure value, wherein said pressure regulating valves then open and are actuated in the normal function, specifically either in the normal operating mode or in the first operation type of the protective operating mode.
[0111] However, if one of the above-described situations arises, it is in turn the case that the standstill function for the pressure regulating valves 19, 20 is set.
[0112] This is the case in particular if the dynamic rail pressure p.sub.dyn overshoots the third pressure threshold value p.sub.G3, wherein said third pressure threshold value is preferably selected to be higher than the first pressure threshold value p.sub.G1 and the second pressure threshold value p.sub.G2, and has in particular a value at which, in the case of a conventional embodiment of the injection system, a mechanical pressure relief valve would open. Since the pressure regulating valves 19, 20 are open under the action of pressure and when deenergized, said pressure regulating valves in this case open fully in the standstill function and thus safely and reliably ensure the function of a pressure relief valve.
[0113] The transition from the normal function to the standstill function also takes place if a defect in the high-pressure sensor 23 is detected. If a defect is present here, it is no longer possible for the high pressure in the high-pressure accumulator 13 to be regulated. In order that the internal combustion engine 1 can nevertheless still be operated safely, the transition from the normal function to the standstill function is effected for the pressure regulating valves 19, 20, such that said pressure regulating valves open and thus prevent an inadmissible rise of the high pressure.
[0114] Furthermore, the transition from the normal function into the standstill function is performed in a situation in which it is detected that the internal combustion engine 1 is at a standstill. This corresponds to a resetting of the pressure regulating valves 19, 20, such that, upon a restart of the internal combustion engine 1, the cycle described here can begin again from the start.
[0115] If, for the pressure regulating valves 19, 20, under the action of pressure in the high-pressure accumulator 13, the standstill function is set, said pressure regulating valves are opened to the maximum extent and discharge a maximum volume flow from the high-pressure accumulator 13 into the fuel reservoir 7. This corresponds to a protective function for the internal combustion engine 1 and the injection system 3, wherein said protective function can in particular replace the absence of a mechanical pressure relief valve.
[0116] It is important here that the pressure regulating valves 19, 20 have only two functional states, specifically the standstill function and the normal function, wherein said two functional states are entirely sufficient to replicate the entire relevant functionality of the pressure regulating valves 19, 20 including the protective function for replacing a mechanical pressure relief valve.
[0117] It is evident that, even after an overshooting of the second pressure threshold value p.sub.G2, stable regulation of the high pressure by means of the pressure regulating valves remains possible, because the delivery capacity of the high-pressure pump 11 is dependent on engine speed. It is thus possible for engine operating values, in particular emissions values, to still be adhered to in this case. Only in the relatively high engine speed range must an overshooting of the third pressure threshold value p.sub.G3 be expected. In this case, the pressure regulating valves 19, 20 open fully, and an impairment of the engine operating values, in particular the emissions, must be expected. At least stable operation of the engine however then remains ensured.
[0118] Even in the event of a failure of the high-pressure sensor 23, stable engine operation remains possible, even if an impairment of the engine operating values, in particular the emissions values, possibly occurs in this case.
[0119] By virtue of the fact that the second pressure threshold value p.sub.G2 is higher than the first pressure threshold value p.sub.G1, a situation is avoided in which the two pressure regulating valves 19, 20 are simultaneously transferred from the closed state into an open state. In this way, large pressure gradients, which could have a damaging effect on the injection system 3, are avoided.
[0120] As already indicated, the pressure regulating valves 19, 20 are acted on alternately with the actuation signals PWMDRV1 and PWMDRV2. This means that one of the two pressure regulating valves 19, 20 is acted on with the first actuation signal PWMDRV1 during a predetermined time period, for example 5000 operating hours. At the same time, the other pressure regulating valve 20, 19 is acted on with the second actuation signal PWMDRV2. After the predetermined time period has elapsed, it is conversely the case that said one pressure regulating valve 19, 20 is acted on with the second actuation signal PWMDRV2 and the other pressure regulating valve 20, 19 is acted on with the first actuation signal PWMDRV1, in turn for the predetermined time period. This will now be discussed in more detail in conjunction with
[0121]
[0122] The second, middle diagram 2) shows the logic variable MS as a function of the time t, wherein said logic variable assumes the value 0 when the internal combustion engine 1 is running and the value 1 when the internal combustion engine 1 is at a standstill. Up to a second time point t.sub.2, the variable MS assumes the value 0, that is to say the internal combustion engine 1 is running. At the second time point t.sub.2, said variable assumes the value 1, that is to say it is identified that the internal combustion engine 1 is at a standstill.
[0123] On the basis of the first, upper diagram, it is evident that the time counter Z.sub.DRV is now reset to 0. Said time counter subsequently runs up to its maximum value again, which is then reached again at a third time point t.sub.3. Between the first time point ti and the second time point t.sub.2, no change in the time counter Z.sub.DRV occurs, because this has reached its maximum value, but it has not yet been identified that the internal combustion engine 1 is at a standstill. At the third time point t.sub.3, the time counter Z.sub.DRV is reset to the value 0 again because the second diagram indicates that the engine is at a standstill. Subsequently, the time counter Z.sub.DRV is incremented again until it finally reaches its maximum value again at a fourth time point t.sub.4. Since the second diagram indicates that the engine is at a standstill at a fifth time point t.sub.5, the time counter is, corresponding to the first diagram, reset to the value 0 at the fifth time point t.sub.5. Thereafter, the counter runs up to its maximum value again, which it reaches again at a sixth time point t.sub.6. The third, lower diagram 3) illustrates a fourth logic signal SIG4 plotted versus the time t. Said fourth logic signal SIG4 indicates when a change in the assignment of the actuation signals PWMDRV1, PWMDRV2 to the corresponding pressure regulating valves 19, 20 should be performed. Said fourth logic signal SIG4 has the value 0 at the time point 0. A change in the value of the fourth logic signal SIG4 occurs whenever the time counter Z.sub.DRV has reached its maximum value and, at the same time, the logic signal MS indicates that the internal combustion engine 1 is at a standstill. This means that the signal SIG4 changes from the value 0 to the value 1 at the second time point t.sub.2, from the value 1 to the value 0 at the third time point t.sub.3, and from the value 0 to the value 1 again at the fifth time point t.sub.5. Altogether, therefore, a change in the value of the fourth logic signal SIG4 and thus in the assignment of the actuation signals PWMDRV1, PWMDRV2 to the pressure regulating valves 19, 20 occur at said time points.
[0124]
[0125] If the fourth logic signal SIG4 assumes the value 1, the switching elements 65, 67 switch to their lower switching position illustrated in
[0126] The switching logic 57 thus has the effect, in a manner dependent on the fourth logic signal SIG4, that the pressure regulating valves 19, 20 are actuated with the different actuation signals PWMDRV1, PWMDRV2 alternately, wherein it is at the same time ensured that the current regulators 35, 51 provided for this purpose are supplied the correct measured current variables I.sub.R, I.sub.R,2 in each case.
[0127]
[0128] The integrating component A.sub.I is dependent on whether the dynamic rail pressure p.sub.dyn has reached the first pressure threshold value p.sub.G1 for the first time after the starting of the internal combustion engine 1. If this is the case, the first logic signal SIG1 assumes the value true, and an eighth switching element 75 illustrated in
[0129] The calculation of the differential component A.sub.DTI is illustrated in the lower part of
[0130] Here, the factor r3.sub.DRV is calculated in accordance with the following equation, in which tv.sub.DRV is a lead time and t1.sub.DRV is a lag time:
[0131] The factor r4.sub.DRV is calculated in accordance with the following equation:
[0132] It is thus evident that the gain factors r2.sub.DRV and r3.sub.DRV are dependent on the proportional coefficient kp.sub.DRV. The gain factor r2.sub.DRV is additionally dependent on the reset time tn.sub.DRV, the gain factor r3.sub.DRV is additionally dependent on the lead time tv.sub.DRV and on the lag time t1.sub.DRV. The gain factor r4.sub.DRV is likewise dependent on the lag time t1.sub.DRV.
[0133]
[0134] The output of the third OR element 79 is input into a first input of a fourth OR element 85, into the second input of which the value of the fifth logic signal SIG5 is input. Since said fifth logic signal is originally initialized with the value false, the output of the fourth OR element 85 has the value false until the output of the third OR element 79 assumes the value true. If this is the case, the output of the fourth OR element 85 also changes to the value true. In this case, the value of the third OR element 77 also changes to true if the internal combustion engine 1 is running, such that the value of the fifth logic signal SIG5 also changes to true. It is evident from
[0135] If it is sought for the suction throttle 9 to be permanently open also in the second and/or in the first operation type of the protective operating mode, in particular in order to prevent duplicate regulation of the high pressure by means of the suction throttle 9 and the pressure regulating valves 19, 20, this can be achieved by virtue of the second pressure threshold value p.sub.G2 or the first pressure threshold value p.sub.G1 instead of the third pressure threshold value p.sub.G3 being used in the third comparator element 81 and being compared with the dynamic rail pressure p.sub.dyn.
[0136]
[0137] As has already been discussed, an input variable of the first high-pressure regulating loop 25 is the setpoint high pressure p.sub.S which in this case, for the calculation of the regulating deviation e.sub.p, is compared with the actual high pressure p.sub.I. Said regulating deviation e.sub.p is an input variable of a high-pressure regulator 89, which is preferably implemented as a PI(DT.sub.1) algorithm. A further input variable of the high-pressure regulator 89 is preferably a proportional coefficient kp.sub.SD. An output variable of the high-pressure regulator 89 is a fuel volume flow V.sub.SD for the suction throttle 9, to which, at a summing junction 91, a fuel setpoint consumption V.sub.Q is added. Said fuel setpoint consumption V.sub.Q is calculated in a calculation element 93 in a manner dependent on the engine speed n.sub.I and the setpoint injection quantity Q.sub.S, and constitutes a disturbance variable of the first high-pressure regulating loop 25. A sum of the output variable V.sub.SD of the high-pressure regulator 89 and of the disturbance variable V.sub.Q yields an unlimited fuel setpoint volume flow V.sub.U,SD. This is, in a limitation element 95, limited in a manner dependent on the engine speed n.sub.I to a maximum volume flow V.sub.max,SD for the suction throttle 9. An output of the limitation element 95 is a limited fuel setpoint volume flow V.sub.S,SD for the suction throttle 9, this being input as an input variable into a pump characteristic curve 97. The latter converts the limited fuel setpoint volume flow V.sub.S,SD into a characteristic curve suction throttle current I.sub.KL,SD.
[0138] If the ninth switching element 87 is in the upper switching state illustrated in
[0139] The regulating variable of the first high-pressure regulating loop 25 is the high pressure in the high-pressure accumulator 13. Unprocessed values of said high pressure p are measured by means of the high-pressure sensor 23 and filtered by means of a first high-pressure filter element 107, which, as output variable, has the actual high pressure p.sub.I. Furthermore, the unprocessed values of the high pressure p are filtered by means of a second high-pressure filter element 109, the output variable of which is the dynamic rail pressure p.sub.dyn. Both high-pressure filter elements are preferably implemented by means of a PT.sub.I algorithm, wherein a time constant of the first high-pressure filter element 107 is greater than a time constant of the second high-pressure filter element 109. In particular, the second high-pressure filter element 109 is configured so as to be a faster filter than the first high-pressure filter element 107. The time constant of the second high-pressure filter element 109 may also be identical to the value zero, such that then, the dynamic rail pressure p.sub.dyn corresponds to, or is identical to, the measured unprocessed values of the high pressure p. Thus, with the dynamic rail pressure p.sub.dyn, a highly dynamic value for the high pressure is available, which is in particular required whenever a fast reaction to certain occurring events is necessary.
[0140] Output variables of the first high-pressure regulating loop 25 are thus, aside from the unfiltered high pressure p, the filtered high-pressure values p.sub.I, p.sub.dyn.
[0141] If the fifth logic signal SIG5 assumes the value true, the ninth switching element 87 switches into its lower switching position illustrated in
[0142] Altogether, it is evident that, with the aid of the method, the injection system 3 and the internal combustion engine 1, it is possible for stable pressure regulation to be implemented even if the first high-pressure regulating loop 25 can no longer perform the pressure regulation, wherein it is alternatively or additionally possible to omit a mechanical pressure relief valve, because the functionality thereof is performed by the pressure regulating valves 19, 20. It is furthermore evident that the injection system 3 can be readily scaled with regard to a size of an internal combustion engine 1 with which it is used, by virtue of the number of pressure regulating valves 19, 20 being adapted. It is thus possible in particular to use pressure regulating valves 19, 20 which can be produced inexpensively, such as are known for example from automobile series production. If, for example, a cable breakage of a suction throttle plug connector occurs in the lower engine speed range, then in said range, after the first or second pressure threshold value p.sub.G1, p.sub.G2 is reached or overshot, stable regulation of the high pressure remains possible by means of the pressure regulating valves 19, 20, because the delivery capacity of the high-pressure pump is dependent on engine speed. It is possible for predetermined engine operating values, in particular emissions values, to still be adhered to in this case. Only in relatively high engine speed ranges must an overshooting also of the third pressure threshold value p.sub.G3 be expected. In this case, the pressure regulating valves 19, 20 open fully, and an impairment of the engine operating values, in particular the emissions, must be expected. At least stable operation of the internal combustion engine 1 however then remains ensured. Even in the event of a failure of the high-pressure sensor 23, stable operation of the internal combustion engine 1 is possible, even if an impairment of the operating values possibly occurs in this case.
[0143] By virtue of the fact that the pressure regulating valves 19, 20 are not activated simultaneously, a situation is prevented in which the injection system 3 is damaged by excessively large high-pressure gradients. If more than two pressure regulating valves 19, 20 are provided, it is possible for separate pressure threshold values to be defined for an activation of each of said pressure regulating valves 19, 20 or for an activation of groups of said pressure regulating valves 19, 20, which pressure threshold values may in particular be staggered in terms of their magnitude.
[0144] The pressure regulating valves 19, 20 are utilized uniformly by way of alternate actuation.
[0145] Altogether, the following functionality for the internal combustion engine 1 and the injection system 3 is also evident:
[0146] Said internal combustion engine comprises at least two pressure regulating valves 19, 20 but no mechanical pressure relief valve. If the high pressure rises, for example as a result of a cable breakage of a suction throttle plug connector, and if the dynamic rail pressure p.sub.dyn in this case reaches the first pressure threshold value p.sub.G1, then the second high-pressure regulating loop 39 performs the regulation of the high pressure by actuating one of the pressure regulating valves 19, 20. Here, the other pressure regulating valve 20, 19 is actuated so as to remain closed.
[0147] If, while the internal combustion engine 1 is running, despite activation of one pressure regulating valve 19, 20, the dynamic rail pressure p.sub.dyn reaches or exceeds the second pressure threshold value p.sub.G2, which is preferably higher than the first pressure threshold value p.sub.G1, then the further pressure regulating valve 20, 19 is additionally activated in order to regulate the high pressure. It is preferable for both pressure regulating valves 19, 20 to be actuated with the same setpoint current I.sub.S, I.sub.S,2.
[0148] If the dynamic rail pressure p.sub.dyn reaches or exceeds the third pressure threshold value p.sub.G3, which is preferably higher than the first pressure threshold value p.sub.G1 and the second pressure threshold value p.sub.G2, or if the high-pressure sensor 23 fails, the pressure regulating valves 19, 20 are actuated such that they reliably, permanently and preferably fully open. In all cases, the suction throttle 9 is preferably simultaneously actuated so as to likewise be operated in the fully open state. The pressure regulating valves 19, 20 are actuated alternately at predefinable time intervals. Here, a change may be performed only when the internal combustion engine 1 is at a standstill.