CONNECTION PIECE ASSEMBLY UNIT, ESPECIALLY FOR AN EXHAUST GAS TREATMENT DEVICE OF AN EXHAUST SYSTEM OF AN INTERNAL COMBUSTION ENGINE

20180023451 ยท 2018-01-25

    Inventors

    Cpc classification

    International classification

    Abstract

    A connection piece assembly unit, especially for an exhaust gas treatment device of an exhaust system of an internal combustion engine, includes a connection piece (30) with a base area (32) for fixing the connection piece (30) to a carrier assembly unit. A covering element (40) projects over an outside (42) of the connection piece (30).

    Claims

    1. An exhaust gas treatment device connection piece assembly unit for an exhaust gas treatment device of an exhaust system of an internal combustion engine, the connection piece assembly unit comprising: a connection piece with a base area for fixing the connection piece to a carrier assembly unit of the exhaust gas treatment device; a covering element protruding over an outside of the connection piece.

    2. An exhaust gas treatment device connection piece assembly unit in accordance with claim 1, wherein the covering element has a fastening area for fixing the covering element to the connection piece.

    3. An exhaust gas treatment device connection piece assembly unit in accordance with claim 2, wherein the covering element further comprises: an overlapping area extending, starting from the fastening area, in a direction away from the connection piece; or a shielding area extending in a direction towards the base area; or an overlapping area extending, starting from the fastening area, in a direction away from the connection piece and a shielding area extending in a direction towards the base area.

    4. An exhaust gas treatment device connection piece assembly unit in accordance with claim 3, wherein: wherein the covering element further comprises: an overlapping area extending, starting from the fastening area, in a direction away from the connection piece; and a shielding area extending in a direction towards the base area, wherein the shielding area extends, starting from the overlapping area, a distance from the fastening area.

    5. An exhaust gas treatment device connection piece assembly unit in accordance with claim 2, wherein the fastening area comprises a sleeve-shaped configuration and overlaps the connection piece on an outside of the connection piece.

    6. An exhaust gas treatment device connection piece assembly unit in accordance with claim 5, wherein: the fastening area is configured with an internal thread formation; the connection piece is configured with an external thread formation provided on an outside of the connection piece; and the internal thread formation of the fastening area fasteningly meshes with the external thread formation on the outside of the connection piece.

    7. An exhaust gas treatment device connection piece assembly unit in accordance with claim 2, wherein the fastening area has a ring washer-shaped configuration.

    8. An exhaust gas treatment device connection piece assembly unit in accordance with claim 1, wherein the covering element is fixed to the connection piece by a connection in substance comprising welding, soldering or bonding.

    9. An exhaust gas treatment device connection piece assembly unit in accordance with claim 1, wherein the connection piece has a connection piece opening configured with an internal thread formation for receiving an assembly unit to be carried at the connection piece, the assembly unit being at least one of a measuring probe and a tool meshing formation with an external polygon, provided at the covering element.

    10. An exhaust gas treatment device for an exhaust system of an internal combustion engine, the exhaust gas treatment device comprising: a device housing; a covering device overlapping, in at least some areas, the device housing on an outside of the device housing; at least one connection piece assembly unit comprising: a connection piece with a base area for fixing the connection piece to a carrier assembly unit of the exhaust gas treatment device; and a covering element protruding over an outside of the connection piece, wherein the connection piece of at least one connection piece assembly unit is fixed to the device housing in a mounting area of the device housing, which mounting area is not overlapped by the covering device and the covering element of the connection piece assembly unit overlaps the covering device, in at least some areas of an edge area adjacent to the mounting area.

    11. An exhaust gas treatment device in accordance with claim 10, wherein the covering device comprises: at least one layer of covering material overlapping the device housing on an outside of the device housing in at least some areas; and at least one layer of protective material overlapping the at least one layer of covering material in at least some areas on a side facing away from the outside of the device housing; the at least one layer of protective material, in the edge area of the covering device, which edge area is adjacent to the mounting area, extends with an edge section beyond at least one layer of covering material towards the connection piece and in a direction away from the outside of the device housing.

    12. An exhaust gas treatment device in accordance with claim 11, wherein: in at least one connection piece assembly unit, the covering element overlaps the edge section in the direction away from the connection piece or in at least one connection piece assembly unit, the covering element overlaps the edge section in the direction towards the outside of the device housing on a side facing away from the connection piece; or in at least one connection piece assembly unit, the covering element overlaps the edge section in the direction away from the connection piece and overlaps the edge section in the direction towards the outside of the device housing on a side facing away from the connection piece.

    13. An exhaust gas treatment device in accordance with claim 10, wherein in the at least one connection piece assembly unit, the covering element is not in contact with the covering device.

    14. An exhaust gas treatment device in accordance with claim 10, wherein the at least one connection piece assembly unit has the fastening area of the covering element held between the connection piece and an assembly unit carried on the connection piece.

    15. An exhaust gas treatment device in accordance with claim 10, wherein: the at least one connection piece assembly unit has the connection piece fixed with a base area to the device housing by a connection in substance comprising welding or soldering; or the at least one layer of covering material is composed of fiber material comprising ceramic fiber material; or the at least one layer of protective material is composed of sheet metal material; or any combination of the covering device has a hole-like opening in at least one mounting area, and the at least one connection piece assembly unit has the connection piece fixed with a base area to the device housing by a connection in substance comprising welding or soldering, and the at least one layer of covering material is composed of fiber material comprising ceramic fiber material, and the at least one layer of protective material is composed of sheet metal material, and the covering device has a hole-like opening in at least one mounting area.

    16. An exhaust gas treatment device in accordance with claim 10, wherein the covering element has a fastening area for fixing the covering element to the connection piece.

    17. An exhaust gas treatment device in accordance with claim 16, wherein the covering element further comprises: an overlapping area extending, starting from the fastening area, in a direction away from the connection piece; or a shielding area extending in a direction towards the base area; or an overlapping area extending, starting from the fastening area, in a direction away from the connection piece and a shielding area extending in a direction towards the base area.

    18. An exhaust gas treatment device in accordance with claim 17, wherein: wherein the covering element further comprises: an overlapping area extending, starting from the fastening area, in a direction away from the connection piece; and a shielding area extending in a direction towards the base area, wherein the shielding area extends, starting from the overlapping area, a distance from the fastening area.

    19. An exhaust gas treatment device in accordance with claim 17, wherein the fastening area comprises a sleeve-shaped configuration and overlaps the connection piece on an outside of the connection piece.

    20. An exhaust gas treatment device in accordance with claim 19, wherein: the fastening area is configured with an internal thread formation; the connection piece is configured with an external thread formation provided on an outside of the connection piece; and the internal thread formation of the fastening area fasteningly meshes with the external thread formation on the outside of the connection piece.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0026] In the drawings:

    [0027] FIG. 1 is a partial sectional view of an exhaust gas treatment device with a connection piece assembly unit provided on the exhaust gas treatment device;

    [0028] FIG. 2 is a top view of the connection piece assembly unit of FIG. 1 in the direction of view II in FIG. 1;

    [0029] FIG. 3 is a partial sectional view corresponding to FIG. 1 with an alternative type of embodiment of the connection piece assembly unit;

    [0030] FIG. 4 is a top view of the connection piece assembly unit of FIG. 3 in the direction of view IV in FIG. 3; and

    [0031] FIG. 5 is another partial sectional view corresponding to FIG. 1 with an alternative type of embodiment of the connection piece assembly unit.

    DESCRIPTION OF THE PREFERRED EMBODIMENTS

    [0032] Referring to the drawings, a sectional view of a partial area of an exhaust gas treatment device, which is generally designated by 10, is shown in FIG. 1. The exhaust gas treatment device 10 comprises a device housing 12, a partial area of a circumferential wall 14 of which is shown in FIG. 1. If the exhaust gas treatment device 10 is a catalytic converter, for example, the catalyst material interacting with the exhaust gas flowing through the device housing 12 is carried in the interior of the exhaust gas treatment device 10 enclosed by the circumferential wall 14 and the housing device 12.

    [0033] A covering device, which is generally designated by 18, is provided on an outside 16 of the device housing 12 and of the circumferential wall 14 of same. In the example being shown, this covering device comprises a layer of covering material 20, which is composed, for example, of fiber material, e.g., ceramic fiber material. The layer of covering material 20 is enclosed by a layer of protective material 22 on its side facing away from the outside 16. This layer of protective material is preferably composed of sheet metal material and protects the layer of covering material against external effects or keeps these effects stable on the outside 16 of the device housing 12.

    [0034] In order to obtain a full encapsulation of the device housing 12 and correspondingly also a full thermal insulation of same, the covering device 18 essentially overlaps the entire outside 16 of the device housing 12, but at least the outside of the circumferential wall 14 of the device housing 12.

    [0035] In order to obtain information, for example, about the temperature or the composition of the exhaust gas in the interior of the device housing 12, a connection piece assembly unit, which is generally designated by 24, on which a measuring probe, for example, a temperature sensor or an exhaust gas sensor, can be mounted, is provided on the device housing 12 providing a carrier assembly unit. In the area, in which the connection piece assembly unit 24 is to be fixed to the device housing 12, especially to the circumferential wall 14 of same, which is generally designated here as mounting area 26, the covering device 18 has a hole-like/hole opening 28, through which the connection piece assembly unit 24 or a connection piece 30 of same passes. The connection piece 30, with a base area 32, is fixed to the device housing 12, for example, by means of welding. In the mounting area 26, the device housing 12 has an opening 34, into which the connection piece 30 can extend or via which the connection piece 30 is open to the interior of the exhaust gas treatment device 10 enclosed by the device housing 12. The connection piece 30 has a connection piece opening 36, which may be configured, for example, with an internal thread formation in order to be able to permanently anchor a measuring probe on the connection piece.

    [0036] The connection piece assembly unit 24 comprises a covering element, which is generally designated by 40, to outwardly shield the mounting area 26, in which the device housing 12 is not overlapped at least by the layer of covering material 20. In the exemplary embodiment being shown in FIG. 1, the covering element 40 comprises a fastening area 44 overlapping an outside 42 of the connection piece 30 in a sleeve-like manner, at which fastening area an internal thread formation 46 is provided for thread meshing with an external thread formation 48 provided on the outside 42 of the connection piece 30, so that the covering element 40 with its fastening area 44 can be screwed onto the connection piece 30.

    [0037] An overlapping area 50 extending, for example, essentially at right angles in a direction away from the connection piece, is connected to the sleeve-like/sleeve-shaped/sleeve fastening area 44. A shielding area 52 extending, for example, essentially parallel to the sleeve area 44 in the direction towards the base area 32 of the connection piece 30 is connected to the end area of the overlapping area 50, which end area is at a distance from the fastening area 44. A cross section having an essentially L-like/L-shaped/L or U-like/U-shaped/U configuration is thus obtained for the covering element 40, which has, in principle, a ring-shaped configuration.

    [0038] In an edge area 54 of the covering device 18, which edge area is adjacent to the mounting area 26, the layer of protective material 22 extends with an edge section 56 beyond the layer of covering material 20 towards the connection piece 30. In this edge section 56, the layer of protective material 22 is curved in the direction away from the outside 16 of the device housing 12, so that the edge section 56 extends, on the one hand, beyond the layer of covering material 20 towards the connection piece 30, but at the same time also away from the outside 16 of the device housing 12. As is shown in FIG. 1, this may take place, for example, by bending the edge section 56. Instead of the curvature shown in FIG. 1 with an essentially uniform radius of curvature, an angular course of the edge section 56 may also be provided.

    [0039] The edge section 56 extends up to into the inner area of the covering element 40 which is enclosed by the overlapping area 50 and by the shielding area 52. This covering element, with its overlapping area 50, thus overlaps the edge section 56 in a direction away from the connection piece 30 and with its shielding area 52 overlaps the edge section 56 on its side facing away from the outside 42 of the connection piece 30. Thus, the covering element 40 forms, together with the edge section 56, a closing in the manner of a labyrinth seal, as a result of which the entry of contaminants or, for example, fuel splashes into the mounting area 26 not overlapped by the layer of covering material 20 is prevented.

    [0040] When mounting the exhaust gas treatment device 10 shown in FIG. 1, after the device housing 12 was assembled with the components to be received therein and the connection piece 30 was also already fixed to the device housing 12, the covering device 18 can be arranged overlapping the device housing 12, so that the edge section 56 of the layer of protective material 22 encloses the connection piece 30. Subsequently, the covering element 40 is screwed onto the connection piece 30. For this, this covering element 40 can be configured with a tool meshing formation 58, which is configured, for example, as an external polygon, and which can be seen in FIG. 2, i.e., may have an essentially hexagonal circumferential shape or one corresponding to the geometry of the external polygon, on its outside facing away from the connection piece 30. The covering element 40 may be screwed on until the edge section 56 is sufficiently overlapped by the shielding area 52. It should be noted here that a mutual contact between the covering element 40 and the edge section 56, which may lead to noises caused by vibrations, is avoided. In this position, the covering element 40 may then be anchored to the connection piece 30, for example, by means of welding, soldering or bonding, in addition to the thread meshing. Instead of the above-described thread meshing between the covering element 40 and the connection piece 30, the covering element 40 could, in principle, be pushed onto the connection piece 30 without thread meshing with its fastening area 44, which has a sleeve-like/sleeve-shaped/sleeve configuration, and be brought into the desired position and then fixed to the connection piece 30 by means of a connection in substance, i.e., by welding, soldering or bonding.

    [0041] FIGS. 3 and 4 show an alternative embodiment. This embodiment corresponds most closely to the embodiment described with reference to FIG. 1. However, it is seen that in case of the covering element 40, the shielding area 52 does not have an essentially cylindrical configuration as in the embodiment of FIG. 1, but rather expands in a bell-shaped manner in the direction towards the base area 32 of the connection piece 30. The shielding area 52 thus has a contour adapted to the shape of the edge section 56, so that an even greater overlap between these two areas can be achieved with still improved shielding action. In this embodiment as well, the covering element 40 can be fixed to the connection piece 30, for example, by thread meshing. For this purpose, the covering element 40 has the shape of a tool meshing formation 58, for example, again an external polygon in the area of the shielding area 52 adjacent to the overlapping area 50. The shielding area 52 then expands adjacent to this area in the direction towards the base area 32.

    [0042] Another alternative embodiment is shown in FIG. 5. In this embodiment, the covering element is shaped such that the fastening area 44 has a ring washer-like/ring washer-shaped/ring washer configuration, for example, it extends the overlapping area 50, which likewise has a ring washer-like/ring washer-shaped/ring washer configuration, in the direction towards the connection piece 30. The fastening area 44 is dimensioned and positioned such that it overlaps and is in contact with an end face 60 of the connection piece 30 facing away from the base area 32.

    [0043] A measuring probe 62, which is inserted into the connection piece opening 36 and is held in it, for example, by means of thread meshing, overlaps the fastening area 44 and also the end face 60 of the connection piece 30 with a shoulder 64, so that the fastening area 44 is held or clamped between the end face 30 and the shoulder 64 of the measuring probe 62 permanently. In this way, on the one hand, the covering element 40 can be held rigidly with regard to the connection piece 30. On the other hand, the covering element 40 with its fastening area 44 can at the same time also fulfill the function of a sealing washer to be provided between the connection piece 30 and the measuring probe 62 anyway.

    [0044] With its overlapping area 50 and its shielding area 52, the covering element 40 again forms, together with the edge section 56 of the layer of protective material 22, the labyrinth seal-like/seal-shaped/seal configuration explained above with reference to FIG. 1, so that the mounting area 26 is reliably covered against the penetration of material from the outside, on the one hand, and is at the same time also shielded against heat loss to the outside, on the other hand.

    [0045] It should be pointed out that the shielding area 52 in the embodiment of FIG. 5 could, of course, also have the geometry shown in FIG. 3. It should also be pointed out that in case of an exhaust gas treatment device 10, a plurality of such connection piece devices 24 may be provided, for example, when various parameters are to be detected by various measuring probes. In this case, the various connection piece devices 24 may have an identical configuration, but may have a different configuration as well. Further, in an alternative embodiment, the layer of protective material could be guided away from the layer of covering material at a greater distance from the connection piece, so that the layer of covering material can extend even closer to the connection piece. In order to guarantee the above-described overlap, the overlapping area 50 may then, for example, have a greater length of extension, so that the overlap is nonetheless guaranteed with the edge section of the layer of protective material extending away from the device housing. Further, the shielding area 52 of the covering element 40 could extend starting from the fastening area 44 obliquely in the direction towards the base area 32 and away from the outside 42 of the connection piece 30, so that the covering element 40 has a configuration that has an approximately V-like/V-shaped cross section, with which the edge section 56 can mesh. The overlapping area extending essentially at right angles away from the outside 42 is dispensed with or this overlapping area is provided by the shielding area 52 in this embodiment.

    [0046] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.