System and method for separating high molecular weight gases from a combustion source
RE046682 ยท 2018-01-23
Assignee
Inventors
Cpc classification
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
High molecular weight (HMW) gases are separated from an exhaust gas of a combustion source using a blower and an interior vent within the exhaust stack. The interior vent includes a vent wall having a top portion attached to the interior surface of the exhaust stack along the entire inner perimeter of the exhaust stack and a lower portion that extends downward into the exhaust stack to form an annular space or gap between the vent wall and the interior surface of the exhaust stack, and at least one opening in the interior surface of the exhaust stack between the top and bottom portions of the vent wall. The blower creates a tangential flow of the exhaust gas with sufficient centrifugal force to concentrate substantially all of the HMW gases along the inner surface of the exhaust stack. A transfer pipe removes the HMW gases from the interior vent.
Claims
1. A system for separating high molecular weight gases in an exhaust stack from an exhaust gas of a combustion source comprising: a blower .[.attached.]. .Iadd.coupled .Iaddend.to an intake of the exhaust stack .Iadd.and configured .Iaddend.to receive the exhaust gas from the combustion source and create a tangential flow of the exhaust gas within the exhaust stack.[., wherein the blower imparts sufficient centrifugal force on the exhaust gas to concentrate the high molecular weight gases along the inner surface of the exhaust stack.].; an interior vent within the exhaust stack .[.that collects the.]. .Iadd.configured to collect .Iaddend.high molecular weight gases concentrated along .[.the inner.]. .Iadd.an interior .Iaddend.surface of the exhaust stack, the interior vent comprising (i) a vent wall having a top portion .[.attached.]. .Iadd.coupled .Iaddend.to the interior surface of the exhaust stack along .[.the.]. .Iadd.an .Iaddend.entire inner perimeter of the exhaust stack and a .[.lower.]. .Iadd.bottom .Iaddend.portion that extends downward into the exhaust stack to form a gap between the vent wall and the interior surface of the exhaust stack, and (ii) at least one opening in the interior surface of the exhaust stack between .[.the.]. top and bottom portions of the vent wall; and a transfer pipe .[.connected.]. .Iadd.coupled .Iaddend.to the at least one opening in the interior surface of the exhaust stack.Iadd., configured .Iaddend.to remove the high molecular weight gases from the interior vent.
2. The system as recited in claim 1, further comprising: a tank connected to the transfer pipe; or a compressor attached to the transfer pipe to compress the removed high molecular weight gases.
3. The system as recited in claim 1, wherein the high molecular weight gases have a molecular weight greater than 35.
4. The system as recited in claim 1, wherein the high molecular weight gases comprise CO.sub.2.
5. The system as recited in claim 4, further comprising one or more bubble trays containing sodium hydroxide attached to the transfer pipe such that the removed CO.sub.2 is combined with the sodium hydroxide to produce sodium carbonate.
.[.6. The system as recited in claim 1, wherein: the sufficient centrifugal force is provided by the blower in combination with a stationary tabulator, spin vanes, or in-stack centrifuge; and the blower is located inside or outside of the exhaust stack..].
7. The system as recited in claim 1, further comprising a bustle attached to or integrated into the exhaust stack between the at least one opening in the inner surface of the exhaust stack and the transfer pipe.
8. The system as recited in claim 1, wherein the vent wall is substantially parallel to the interior surface of the exhaust stack, curved.Iadd., .Iaddend.or .[.is.]. angled with respect to the interior surface of the exhaust stack.
9. The system as recited in claim 1, wherein at least 85% of the high molecular weight gases are concentrated along the .[.inner.]. .Iadd.interior .Iaddend.surface of the exhaust stack.
10. The system as recited in claim 1, wherein the gap comprises an area of approximately 10% of a cross-sectional area of the exhaust stack.
.[.11. The system as recited in claim 1, wherein the at least one opening is positioned such that the high molecular weight gases have spun around the exhaust stack approximately fifteen to twenty times..].
12. The system as recited in claim 1, wherein the blower causes the exhaust gases to spin around the exhaust stack at least five times within a height approximately equal to one diameter of the exhaust stack.
13. The system as recited in claim 1, wherein the at least one opening is positioned at a height above the bottom of the exhaust stack approximately equal to three diameters of the exhaust stack.
14. The system as recited in claim 1, wherein the bottom portion of the vent wall extends down to a height above the bottom of the exhaust stack approximately equal to one half diameter of the exhaust stack.
.[.15. The system as recited in claim 1, further comprising a motor attached to the vent wall that adjusts a size of the gap..].
.[.16. The system as recited in claim 15, wherein the motor is used to adjust the size of the gap based on one or more parameters comprising temperature, humidity, velocity, gas composition, fuel type, or exhaust gas mixture..].
.[.17. The system as recited in claim 15, further comprising: one or more sensors attached to the blower, exhaust stack, interior vent or transfer pipe; and a controller communicably coupled to the motor and the one or more sensors, wherein the controller to adjusts the size of the gap using the motor based on one or more parameters detected by the one or more sensors..].
18. A system for separating high molecular weight gases from an exhaust gas of a combustion source comprising: an exhaust stack; a blower attached to an intake of the exhaust stack to receive .[.the.]. exhaust gas from the combustion source and create a tangential flow of the exhaust gas within the exhaust stack, wherein the blower imparts sufficient centrifugal force on the exhaust gas to concentrate .[.the.]. high molecular weight gases along .[.the inner.]. .Iadd.an interior .Iaddend.surface of the exhaust stack; an interior vent within the exhaust stack that collects the high molecular weight gases concentrated along the .[.inner.]. .Iadd.interior .Iaddend.surface of the exhaust stack, the interior vent comprising (i) a vent wall having a top portion attached to the interior surface of the exhaust stack along .[.the.]. .Iadd.an .Iaddend.entire inner perimeter of the exhaust stack and a .[.lower.]. .Iadd.bottom .Iaddend.portion that extends downward into the exhaust stack to form a gap between the vent wall and the interior surface of the exhaust stack, and (ii) at least one opening in the interior surface of the exhaust stack between .[.the.]. top and bottom portions of the vent wall; and a transfer pipe connected to the at least one opening in the interior surface of the exhaust stack to remove the high molecular weight gases from the interior vent; and wherein (a) the high molecular weight gases have a molecular weight greater than 35, (b) at least 85% of the high molecular weight gases are concentrated along the .[.inner.]. .Iadd.interior .Iaddend.surface of the exhaust stack, (c) the gap comprises an area of approximately 10% of a cross-sectional area of the exhaust stack, (d) the at least one opening is positioned at a height above .[.the.]. .Iadd.a .Iaddend.bottom of the exhaust stack approximately equal to three diameters of the exhaust stack, and (e) the blower causes the exhaust gases to spin around the exhaust stack at least five times within a height approximately equal to one diameter of the exhaust stack.
19. The system as recited in claim 18, further comprising: a tank connected to the transfer pipe; or a compressor attached to the transfer pipe to compress the removed high molecular weight gases.
20. The system as recited in claim 18, wherein the high molecular weight gases comprise CO.sub.2.
21. The system as recited in claim 20, further comprising one or more bubble trays containing sodium hydroxide attached to the transfer pipe such that the removed CO.sub.2 is combined with the sodium hydroxide to produce sodium carbonate.
.[.22. The method as recited in claim 18, wherein: the sufficient centrifugal force is provided by the blower in combination with a stationary tabulator, spin vanes, or in-stack centrifuge; and the blower is located inside or outside of the exhaust stack..].
23. The system as recited in claim 18, further comprising a bustle attached to or integrated into the exhaust stack between the at least one opening in .[.the.]. .Iadd.an .Iaddend.inner surface of the exhaust stack and the transfer pipe.
24. The system as recited in claim 18, wherein the vent wall is substantially parallel to the interior surface of the exhaust stack, curved.Iadd., .Iaddend.or .[.is.]. angled with respect to the interior surface of the exhaust stack.
25. The system as recited in claim 18, wherein the bottom portion of the vent wall extends down to a height above the bottom of the exhaust stack approximately equal to one half diameter of the exhaust stack.
.[.26. The system as recited in claim 18, further comprising a motor attached to the vent wall that adjusts a size of the gap..].
.[.27. The system as recited in claim 26, wherein the motor is used to adjust the size of the gap based on one or more parameters comprising temperature, humidity, velocity, gas composition, fuel type, or exhaust gas mixture..].
.[.28. The system as recited in claim 26, further comprising: one or more sensors attached to the blower, exhaust stack, interior vent or transfer pipe; and a controller communicably coupled to the motor and the one or more sensors, wherein the controller to adjusts the size of the gap using the motor based on one or more parameters detected by the one or more sensors..].
.Iadd.29. A system for separating high molecular weight gases in an exhaust stack from an exhaust gas of a combustion source comprising: a blower coupled to an intake of the exhaust stack and configured to receive exhaust gas from the combustion source and create a tangential flow of the exhaust gas within the exhaust stack; an interior vent within the exhaust stack configured to collect high molecular weight gases concentrated, by the tangential flow of the exhaust gas, along an inner surface of the exhaust stack; an opening in the inner surface of the exhaust stack; and a transfer pipe coupled to the opening in the inner surface of the exhaust stack and configured to remove the high molecular weight gases from the interior vent, wherein the interior vent includes a vent wall having a top portion coupled to the inner surface of the exhaust stack and a lower portion that extends downward into the exhaust stack to form a gap between the vent wall and the inner surface of the exhaust stack..Iaddend.
.Iadd.30. A system for removing high molecular weight gases from an exhaust stream, comprising: an exhaust stack; means for concentrating high molecular weight gases toward an inner surface of the exhaust stack, wherein the means for concentrating high molecular weight gases toward an inner surface of the exhaust stack comprises means for spinning the exhaust gas and imparting centrifugal force, and wherein the means for spinning the exhaust gas and imparting centrifugal force comprises a blower coupled to an exhaust stack inlet, the inlet being configured to introduce exhaust gas into the exhaust stack tangentially, with respect to movement of gases within the stack, and further wherein the means for spinning the exhaust gas and imparting centrifugal force comprises an exhaust stack outlet coupled to the blower and configured to withdraw gas from the stack, tangentially, with respect to movement of gases within the stack, the blower being configured to reintroduce the withdrawn gas into the stack at the exhaust stack inlet; and means for removing high molecular weight gases concentrated along the inner surface of the exhaust stack..Iaddend.
.Iadd.31. An exhaust system, comprising: an exhaust stack, including: an exhaust inlet positioned and configured such that gases introduced into the exhaust stack via the exhaust inlet tend to spin within the exhaust stack, an exhaust port positioned on a side of the exhaust stack opposite the exhaust inlet and configured to receive gases introduced via the exhaust inlet and spinning within the exhaust stack, and an opening extending through an interior surface of the exhaust stack, positioned above the exhaust inlet and below a top of the exhaust stack; a blower, including a blower inlet coupled to the exhaust port and a blower outlet coupled to the exhaust inlet, the blower being configured to draw gases from the exhaust stack via the exhaust port and to blow the drawn gases into the exhaust stack via the exhaust inlet; and an interior vent coupled to the opening, positioned and configured to collect gases from along the interior surface of the exhaust stack, wherein the blower is positioned external to the exhaust stack..Iaddend.
.Iadd.32. The system of claim 31, wherein the blower outlet is coupled to the exhaust inlet via a first pipe, and the blower inlet is coupled to the exhaust port via a second pipe..Iaddend.
.Iadd.33. The system of claim 31, wherein the interior vent includes a gap configured to collect gases from along the interior surface of the exhaust stack..Iaddend.
.Iadd.34. The system of claim 33, wherein the gap has an annular shape, and extends around the interior surface of the exhaust stack..Iaddend.
.Iadd.35. The system of claim 33, wherein a size of the gap is adjustable..Iaddend.
.Iadd.36. The system of claim 31, wherein the interior vent includes a gap defined by a space between a vent wall and the interior surface of the exhaust stack..Iaddend.
.Iadd.37. The system of claim 36, wherein a top portion of the interior vent is closed, the vent wall extending downward from the top portion to the gap at a bottom portion of the interior vent..Iaddend.
.Iadd.38. The system of claim 37, wherein the opening is positioned between the top and bottom portions of the interior vent..Iaddend.
.Iadd.39. The system of claim 38, wherein the opening is coupled to a transfer pipe configured to remove the collected gases from the interior vent..Iaddend.
.Iadd.40. The system of claim 38, wherein the transfer pipe is coupled to a compressor..Iaddend.
.Iadd.41. The system of claim 38, wherein the transfer pipe is coupled to a storage tank..Iaddend.
.Iadd.42. The system of claim 38, wherein the transfer pipe is coupled to a bubble tray..Iaddend.
.Iadd.43. The system of claim 36, wherein the vent wall extends downward substantially parallel to the interior surface of the exhaust stack..Iaddend.
.Iadd.44. A system for removing high molecular weight gases from an exhaust stream, comprising: an exhaust stack; means for concentrating high molecular weight gases toward an inner surface of the exhaust stack, wherein the means for concentrating high molecular weight gases toward an inner surface of the exhaust stack comprises means for spinning the exhaust gas and imparting centrifugal force, and wherein the means for spinning the exhaust gas and imparting centrifugal force comprises a blower coupled to an exhaust stack inlet, the inlet being configured to introduce exhaust gas into the exhaust stack tangentially, with respect to movement of gases within the stack; and means for removing high molecular weight gases concentrated along the inner surface of the exhaust stack, wherein the exhaust stack inlet and the exhaust stack outlet are positioned in a bottom portion of the exhaust stack, substantially opposite each other..Iaddend.
.Iadd.45. A system for separating high molecular weight gases in an exhaust stack from an exhaust gas of a combustion source comprising: a blower coupled to an intake of the exhaust stack and configured to receive exhaust gas from the combustion source and create a tangential flow of the exhaust gas within the exhaust stack; an interior vent within the exhaust stack configured to collect high molecular weight gases concentrated, by the tangential flow of the exhaust gas, along an inner surface of the exhaust stack; an opening in the inner surface of the exhaust stack; and a transfer pipe coupled to the opening in the inner surface of the exhaust stack and configured to remove the high molecular weight gases from the interior vent, wherein the interior vent extends along an entire inner perimeter of the exhaust stack..Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and further advantages of the invention may be better understood by referring to the following description in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7) While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention.
(8) The present invention provides a system and method for separating high molecular weight gases, such as CO.sub.2, from any combustion source. More specifically, the present invention imparts centrifugal force on the exhaust or flue gas by spinning the exhaust or flue gas with enough velocity to remove the heavy components, such as CO.sub.2, to the outside diameter of the stack and removing it thru an annular space or gap formed by an interior vent. The spin needed for the centrifugal action may be imparted by using a blower to remove the gas tangentially from one side of the stack and blowing it tangentially back into the stack on the other side. The use of a stationary tubulator, or spin vanes, or actual in-stack centrifuge may be necessary in addition to the blower. Note that the velocity of the system may be varied to accommodate various fuels and flue gas mixtures. Moreover, the system may be fitted to stacks of virtually any size or flow. As a result, the present invention provides a simple process to take care of the hardest and most expensive step in controlling CO.sub.2. Many treatment options are available after separation.
(9) The typical constituent parts of exhaust or flue gas (used interchangeably) are as follows: the molecular weight of CO.sub.2 is 44 and it comprises 10-15% of flue gases, the molecular weight of N.sub.2 is 28 and it comprises approximately 78% of flue gases, the molecular weight of O.sub.2 is 32 and it comprises approximately 3% of flue gases, the molecular weight of H.sub.2O is 18 and it comprises approximately 10-15% of flue gases, and the molecular weight of CO is 28 and it is normally a negligible percentage of the flue gas. These numbers indicate the CO.sub.2 will need to be basically separated from the N.sub.2 with a differential molecular weight of 16. After the CO.sub.2 is separated from the flue gases, it can be compressed, injected into the ground, or used for other processes. In one embodiment of the present invention, the CO.sub.2 is collected in a tank and then flowed up thru bubble trays containing sodium hydroxide which will cause the CO.sub.2 to combine and produce sodium carbonate which can be collected for use otherwise. This embodiment is particularly useful in refineries and chemical plants where sodium hydroxide is commonly used in their processes (sometimes called caustic soda). After the sodium hydroxide is used, the plants use acid to reduce the used sodium hydroxide to a neutral PH so it can be disposed of. Using this byproduct does not require the purchase of gases and eliminates a disposal problem.
(10) Now referring to
(11) Typically, the blower 106 causes the exhaust gases 104 to spin around the interior of the exhaust stack 102 at least five times within a height approximately equal to one diameter (D) of the exhaust stack 102. As shown, the blower 106 is external to the exhaust stack 102 and is connected to the intake 108 of the exhaust stack 102 with a first pipe 116. A second pipe 118 connects the blower 106 to the bottom of the exhaust stack 102 at a point 120 approximately opposite to the intake 108 and in line with the tangential flow 110 in order to create the sufficient centrifugal force on the exhaust gas 104. The use of a stationary tubulator, or spin vanes, or actual in-stack centrifuge may be necessary in addition to the blower 106.
(12) An interior vent 122 within the exhaust stack 102 collects the high molecular weight gases 112 concentrated along the inner surface 114 of the exhaust stack 102. The interior vent 122 includes: (i) a vent wall .Iadd.122ab .Iaddend.having a top portion 122a attached to the interior surface 114 of the exhaust stack 102 along the entire inner perimeter of the exhaust stack 102 (e.g., the top portion 122a is attached to the inner surface 114 along any side cross section of the exhaust stack 102) and a lower portion 122b that extends downward into the exhaust stack 102 to form an annular space or gap 124 between the vent wall .[.122.]. .Iadd.lower portion 122b .Iaddend.and the interior surface 114 of the exhaust stack 102; and (ii) at least one opening 122c in the interior surface 114 of the exhaust stack 102 between the top 122a and .[.bottom.]. .Iadd.lower .Iaddend.122b portions of the vent wall .[.122.]. .Iadd.122ab.Iaddend.. A transfer pipe 128 is connected to the at least one opening 122c in the interior surface 114 of the exhaust stack 102 to remove the high molecular weight gases 112 from the interior vent 122. The at least one or more openings 122c can be holes, slots, or any other geometrically shaped passageway. Moreover, more than one transfer pipe 128 can be used. The lower portion 122b of the vent wall .[.122.]. .Iadd.122ab .Iaddend.can be substantially parallel to the interior surface 114 of the exhaust stack 102, curved or angled with respect to the interior surface 114 of the exhaust stack 102. Note that the top portion 122a of the interior vent 122 does not have to be aligned with a horizontal plane of the exhaust stack 102. For example, the top portion 122a can be angled from the horizontal plane in accordance with the tangential flow 110 (top portion 122a on the opposite side of the exhaust stack 102 from the opening 122c positioned lower than the top portion 122a adjacent to the opening 122c). For example, the top portion 122a can form one or more spirals down from the one or more openings 122c. In addition, an optional baffle or guide 122d proximate to the at least one opening 122c can be used to direct the flow of the high molecular weight gases 112 from the interior vent 122 into the transfer pipe 128. The baffle or guide 122d can be straight, angled, curved or any other shape and orientation to more efficiently guide the high molecular weight gasses gases 112 into the transfer pipe 128.
(13) The dimensions (A, B, C, D) of the vent wall .[.122.]. .Iadd.122ab .Iaddend.will vary in accordance with the design specifications for the system 100. The design specification may take into account one or more parameters, such as temperature, humidity, velocity, gas composition, fuel type, or exhaust gas mixture. The system 100 dimensions should be configured to concentrate and capture at least 85% of the high molecular weight gases. The at least one opening 122c is positioned at a height (A) such that the high molecular weight gases 112 have spun around the exhaust stack 102 approximately fifteen to twenty times or more. In one example, the at least one opening 122c is positioned at a height (A) above the bottom of the exhaust stack 102 approximately equal to three diameters (3D) of the exhaust stack 102, the annular space or gap 124 has an area (B) of approximately 10% of a cross-sectional area of the exhaust stack 102, and the .[.bottom.]. .Iadd.lower .Iaddend.portion .[.122a.]. .Iadd.122b .Iaddend.of the vent wall .[.122.]. .Iadd.122ab .Iaddend.extends down a distance (C) approximately equal to one half diameter (0.5D) of the exhaust stack 102.
(14) The system 100 may also include other components, such as a tank (504,
(15) Referring now to
(16) An interior vent 122 within the exhaust stack 102 collects the high molecular weight gases 112 concentrated along the inner surface 114 of the exhaust stack 102. The interior vent 122 includes: (i) a vent wall .Iadd.122ab .Iaddend.having a top portion 122a attached to the interior surface 114 of the exhaust stack 102 along the entire inner perimeter of the exhaust stack 102 (e.g., the top portion 122a is attached to the inner surface 114 along any side cross section of the exhaust stack 102) and a lower portion 122b that extends downward into the exhaust stack 102 to form an annular space or gap 124 between the vent wall .[.122.]. .Iadd.122ab .Iaddend.and the interior surface 114 of the exhaust stack 102; (ii) at least one opening 122c in the interior surface 114 of the exhaust stack 102 between the top 122a and .[.bottom.]. .Iadd.lower .Iaddend.122b portions of the vent wall .[.122.]. .Iadd.122ab.Iaddend.; and (iii) a bustle 202 attached to or integrated into the exhaust stack 102 between the at least one opening 122c in the inner surface 114 of the exhaust stack 102 and a transfer pipe 128. The transfer pipe 128 is connected to bustle 202 to remove the high molecular weight gases 112 from the interior vent .[.122.]. .Iadd.122ab.Iaddend.. The at least one or more openings 122c can be holes, slots, or any other geometrically shaped passageway. Moreover, more than one transfer pipe 128 can be used. The lower portion 122b of the vent wall .[.122.]. .Iadd.122ab .Iaddend.can be substantially parallel to the interior surface 114 of the exhaust stack 102, curved or angled with respect to the interior surface 114 of the exhaust stack 102. Note that the top portion 122a of the interior vent .[.122.]. .Iadd.122ab .Iaddend.does not have to be aligned with a horizontal plane of the exhaust stack 102. For example, the top portion 122a can be angled from the horizontal plane in accordance with the tangential flow 110 (top portion 122a on the opposite side of the exhaust stack 102 from the opening 122c positioned lower than the top portion 122a adjacent to the opening 122c). For example, the top portion 122a can form one or more spirals down from the one or more openings 122c. In addition, an optional baffle or guide 122d proximate to the at least one opening 122c can be used to direct the flow of the high molecular weight gases 112 from the interior vent 122 into the transfer pipe 128. The baffle or guide 122d can be straight, angled, curved or any other shape and orientation to more efficiently guide the high molecular weight gases 112 into the transfer pipe 128.
(17) The dimensions (A, B, C, D) of the vent wall .[.122.]. .Iadd.122ab .Iaddend.will vary in accordance with the design specifications for the system 200. The design specification may take into account one or more parameters, such as temperature, humidity, velocity, gas composition, fuel type, or exhaust gas mixture. The system 200 dimensions should be configured to concentrate and capture at least 85% of the high molecular weight gases. The at least one opening 122c is positioned at a height (A) such that the high molecular weight gases 112 have spun around the exhaust stack 102 approximately fifteen to twenty times or more. In one example, the at least one opening 122c is positioned at a height (A) above the bottom of the exhaust stack 102 approximately equal to three diameters (3D) of the exhaust stack 102, the annular space or gap 124 has an area (B) of approximately 10% of a cross-sectional area of the exhaust stack 102, and the .[.bottom.]. .Iadd.lower .Iaddend.portion .[.122a.]. .Iadd.122b .Iaddend.of the vent wall .[.122.]. .Iadd.122ab .Iaddend.extends down a distance (C) approximately equal to one half diameter (0.5D) of the exhaust stack 102.
(18) The system 100 may also include other components, such as a tank (504,
(19) Now referring to
(20) An interior vent 122 within the exhaust stack 102 collects the high molecular weight gases 112 concentrated along the inner surface 114 of the exhaust stack 102. The interior vent 122 includes: (i) a vent wall .Iadd.122ab .Iaddend.having a top portion 122a attached to the interior surface 114 of the exhaust stack 102 along the entire inner perimeter of the exhaust stack 102 (e.g., the top portion 122a is attached to the inner surface 114 along any side cross section of the exhaust stack 102) and a lower portion 122b that extends downward into the exhaust stack 102 to form an annular space or gap 124 between the vent wall .[.122.]. .Iadd.122ab .Iaddend.and the interior surface 114 of the exhaust stack 102; (ii) at least one opening 122c in the interior surface 114 of the exhaust stack 102 between the top 122a and .[.bottom.]. .Iadd.lower .Iaddend.122b portions of the vent wall .[.122.]. .Iadd.122ab.Iaddend.; and (iii) a bustle 202 attached to or integrated into the exhaust stack 102 between the at least one opening 122c in the inner surface 114 of the exhaust stack 102 and a transfer pipe 128. The transfer pipe 128 is connected to bustle 202 to remove the high molecular weight gases 112 from the interior vent 122. The at least one or more openings 122c can be holes, slots, or any other geometrically shaped passageway. Moreover, more than one transfer pipe 128 can be used. The lower portion 122b of the vent wall .[.122.]. .Iadd.122ab .Iaddend.can be substantially parallel to the interior surface 114 of the exhaust stack 102, curved or angled with respect to the interior surface 114 of the exhaust stack 102. Note that the top portion 122a of the interior vent 122 does not have to be aligned with a horizontal plane of the exhaust stack 102. For example, the top portion 122a can be angled from the horizontal plane in accordance with the tangential flow 110 (top portion 122a on the opposite side of the exhaust stack 102 from the opening 122c positioned lower than the top portion 122a adjacent to the opening 122c). For example, the top portion 122a can form one or more spirals down from the one or more openings 122c. In addition, an optional baffle or guide 122d proximate to the at least one opening 122c can be used to direct the flow of the high molecular weight gases 112 from the interior vent 122 into the transfer pipe 128. The baffle or guide 122d can be straight, angled, curved or any other shape and orientation to more efficiently guide the high molecular weight gases 112 into the transfer pipe 128).
(21) The dimensions (A, B, C, D) of the vent wall .[.122.]. .Iadd.122ab .Iaddend.will vary in accordance with the design specifications for the system 300. The design specification may take into account one or more parameters, such as temperature, humidity, velocity, gas composition, fuel type, or exhaust gas mixture. The system 300 dimensions should be configured to concentrate and capture at least 85% of the high molecular weight gases. The at least one opening 122c is positioned at a height (A) such that the high molecular weight gases 112 have spun around the exhaust stack 102 approximately fifteen to twenty times or more. In one example, the at least one opening 122c is positioned at a height (A) above the bottom of the exhaust stack 102 approximately equal to three diameters (3D) of the exhaust stack 102, the annular space or gap 124 has an area (B) of approximately 10% of a cross-sectional area of the exhaust stack 102, and the .[.bottom.]. .Iadd.lower .Iaddend.portion .[.122a.]. .Iadd.122b .Iaddend.of the vent wall .[.122.]. .Iadd.122ab .Iaddend.extends down a distance (C) approximately equal to one half diameter (0.5D) of the exhaust stack 102.
(22) The system 100 may also include other components, such as a tank (504,
(23) Referring now to
(24) Additional steps may include storing the removed high molecular weight gases in a tank (504,
(25) Now referring to
(26) The various illustrative logical blocks, modules, circuits, and algorithm steps described herein may be implemented as electronic hardware, computer software, or combinations of both, depending on the application and functionality. Moreover, the various logical blocks, modules, and circuits described herein may be implemented or performed with a general purpose processor (e.g., microprocessor, conventional processor, controller, microcontroller, state machine or combination of computing devices), a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. Similarly, steps of a method or process described herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module may reside in RAM memory, flash memory, ROM memory, EPROM memory, EEPROM memory, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art. Although preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that various modifications can be made therein without departing from the spirit and scope of the invention as set forth in the appended claims.