Position-measuring system, having scanning units multiplexed to light sources and detectors, for optically scanning a measuring standard and method for operating such a position-measuring system
09874434 ยท 2018-01-23
Assignee
Inventors
Cpc classification
G01B11/14
PHYSICS
International classification
Abstract
A position-measuring system includes a plurality of scanning units for the optical scanning of at least one measuring standard, the scanning units being coupled optically to a plurality of light sources and a plurality of detectors. Disposed between the scanning units and the detectors are a plurality of demultiplexers, via which in each case at least two scanning units are coupled to one detector.
Claims
1. A position-measuring system, comprising: a plurality of light sources that operate in temporal succession to emit light pulses in temporal order; a plurality of detectors; at least one measuring standard including a substrate and a grating provided on the substrate; a plurality of optical scanners adapted to optically scan the measuring standard, the scanners being coupled optically to the detectors and a respective light source; and a plurality of demultiplexers arranged between the scanners and the detectors, each demultiplexer adapted to couple at least two scanners to one detector; a plurality of multiplexers adapted to couple the light sources to the scanners, each multiplexer adapted to split one primary illuminating channel of a light source received on an input side of the multiplexer into a plurality of secondary illuminating channels on an output side of the multiplexer and direct the secondary illuminating channels to the scanners; and wherein the scanners are arranged such that per scanner, a plurality of phase-shifted optical scanning signals are generatable and are routable via a plurality of primary detection channels to an input side of the demultiplexers, each demultiplexer having an output side and being adapted to combine the routed primary detection channels on the output side onto a single respective secondary detection channel and direct the secondary detection channel to a single respective detector.
2. The position-measuring system according to claim 1, further comprising single-mode fiber optics arranged between the light sources and the scanners for the optical coupling.
3. The position-measuring system according to claim 1, further comprising multimode fiber optics arranged between the scanners and the detectors for the optical coupling.
4. The position-measuring system according to claim 1, wherein for the optical coupling beam paths propagating in free space are provided between the light sources and the scanners and/or beam paths propagating in free space are provided between the scanners and the detectors.
5. The position-measuring system according to claim 1, wherein the light sources are adapted to emit radiation having the same wavelength.
6. A position-measuring system, comprising: a plurality of virtual light sources that operate in temporal succession to emit light pulses in temporal order; a plurality of detectors; at least one measuring standard including a substrate and a grating provided on the substrate; a plurality of optical scanners adapted to optically scan the measuring standard, the scanners being coupled optically to a plurality of detectors and to a respective light source; and a plurality of demultiplexers arranged between the scanners and the detectors, each demultiplexer adapted to couple at least two scanners to one detector; a plurality of multiplexers adapted to couple the light sources to the scanners, each multiplexer adapted to split one primary illuminating channel of a light source received on an input side of the multiplexer into a plurality of secondary illuminating channels on an output side of the multiplexer and direct the secondary illuminating channels to the scanners; wherein the scanners are arranged such that per scanner, a plurality of phase-shifted optical scanning signals are generatable and are routable via a plurality of primary detection channels to an input side of the demultiplexers, each demultiplexer having an output side and being adapted to combine the routed primary detection channels on the output side onto a single respective secondary detection channel and direct the secondary detection channel to a single respective detector; and wherein the plurality of virtual light sources operable in pulsed fashion one after another in time is provided by an assembly having a single light source operable in pulsed fashion, a splitting element, and a plurality of delay routes.
7. The position-measuring system according to claim 1, wherein the multiplexer includes a splitting grating disposed on a scanning plate in the scanning beam path.
8. The position-measuring system according to claim 7, wherein the multiplexer also includes a beam-splitting mirror.
9. The position-measuring system according to claim 8, wherein the demultiplexer includes a plurality of gratings.
10. The position-measuring system according to claim 1, wherein the multiplexer and the demultiplexers are integrated into optical components of the scanner.
11. The position-measuring system according to claim 10, wherein several scanning gratings of the scanning optics are arranged as a multiplexer and other scanning gratings of the scanning optics are arranged as a demultiplexer.
12. A method for operating a position-measuring system including a plurality of optical scanners for optical scanning of at least one measuring standard, the measuring standard including a substrate and a grating provided on the substrate, the scanners being coupled optically to a plurality of light sources and a plurality of detectors, comprising: supplying phase-shifted scanning signals of at least two scanners to one detector via a plurality of demultiplexers disposed between the scanners and the detectors; operating the light sources in temporal succession to emit light pulses in temporal order, the light sources being coupled to all scanners by a plurality of multiplexers; splitting, by each multiplexer, one input-side primary illuminating channel of the multiplexer corresponding a light source onto a plurality of secondary illuminating channels on an output side of the multiplexer and directing to the secondary illuminating channels to the various scanners; routing the plurality of optical scanning signals generated per scanner in each case by a plurality of primary detection channels to an input side of the demultiplexers; and combining the routed primary detection channels on an output side of the demultiplexer onto one secondary detection channel and directing the secondary detection channel to one detector.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DETAILED DESCRIPTION
(7) Before three exemplary embodiments of the position-measuring system are described in detail with reference to
(8) The position-measuring system illustrated in
(9) Via the multiplexer provided here, one primary illuminating fiber or one primary illuminating channel is split into a plurality of secondary illuminating fibers or secondary illuminating channels. Correspondingly, a demultiplexer combines a plurality of primary detection fibers or a plurality of detection channels onto one secondary illuminating fiber or one secondary illuminating channel. The functions of multiplexer and demultiplexer are therefore complementary to one another, so that identical components may be used for them. The multiplexers used should have as similar a response characteristic as possible in the case of the splitting onto the plurality of secondary illuminating fibers or secondary illuminating channels, so that in particular, the intensities of the light pulses in the secondary illuminating fibers or secondary illuminating channels are to a great extent identical (within 20%). Analogous to that, the response characteristic of the demultiplexers should also be largely identical, so that equally strong light pulses in the plurality of primary detection fibers or primary detection channels result in equally strong light pulses in the outgoing secondary detection fiber or in the secondary detection channel. Moreover, losses of the multiplexers or demultiplexers due to absorption, scattering, or back-reflection should be as minimal as possible. For example, multiplexers and demultiplexers may be provided in the form of optical waveguides on a glass substrate with Y-shaped branching elements. Alternatively, fiber optics may also be fused by splicing to form Y-shaped branching elements. European Published Patent Application No. 1 989 577, which is expressly incorporated herein in its entirety by reference thereto, for example, describes models of multiplexers and demultiplexers suitable for this purpose.
(10) Via the configuration described, scanning unit E.sub.nm is connected to light source L.sub.n and detectors D.sub.mk in the position-measuring system. If light source L.sub.n is pulsed, then all M connected scanning units E.sub.nm, m=1, 2, . . . M are supplied with a light pulse simultaneously, and output optically modulated scanning signals S.sub.nmk (m=1, 2, . . . M; k=1, 2, . . . K) which are detected separately by detectors D.sub.mk (m=1, 2, . . . M; k=1, 2, . . . K). Upon the following pulse of next light source L.sub.n+1, scanning units E.sub.n+1m, m=1, 2, . . . M are supplied with light and deliver optically modulated scanning signals S.sub.n+1mk (m=1, 2, . . . M; k=1, 2, . . . K), which are detected by the same detectors D.sub.mk (m=1, 2, . . . M; k=1, 2, . . . K).
(11) The basic principle of the position-measuring system explained with reference to
(12) The case without any multiplexing, that is, each scanning unit has its own light source and its own detectors, may also be compared with the procedure hereof. A corresponding comparison is summarized in the following table:
(13) TABLE-US-00001 number of number of multiplexing light number of scanning method sources detectors units without 1 N .Math. M .Math. K N .Math. M multiplexing (conventional) time-division N .Math. M K N .Math. M multiplexing (conventional) combined time- N M .Math. K N .Math. M division/detection multiplexing
(14) The method without multiplexing therefore represents the limiting case of a combined time-division/detection multiplexing method for N=1. Analogously, the time-division multiplexing method represents the limiting case for M=1.
(15) Given a predefined number Z=N.Math.M of scanning units, the combined time-division/detection multiplexing method described herein requires N fiber optics for the light feed (primary illuminating fibers or primary illuminating channels) and M.Math.K fiber optics for the light lead-off (secondary detection fibers or secondary detection channels), that is, a total of N+M.Math.K fiber optics. Therefore, p fiber optics are needed per scanning unit, where
(16)
(17) Given a predefined number Z of scanning units and predefined number K of detection fibers per scanning location, p may be minimized, and from that, an optimal value M.sub.opt1 of multiplexer MX.sub.n may be determined:
(18)
(19) In this context, round( ) represents the rounding of the argument to the next whole number, and Max( ) represents the maximum value among the arguments.
(20) Also resulting from this is the optimal number N.sub.opt of light sources:
(21)
(22) In this context, Ceil( ) represents a function for rounding off the argument to the next-larger whole number.
(23)
(24) Moreover, in this connection, it must be taken into consideration that in the event fiber optics are provided for the optical coupling, the expenditure for additional light sources as well as additional illuminating fibers, which usually must be provided as costly single-mode fibers, is markedly higher than that for additional detectors and detection fibers, which usually may take the form of simple multimode fibers. That is why, differing from equations 2 and 3, it is usually more advantageous to reduce the number N of light sources, and instead to increase the number M.Math.K of detectors. That means that the combined time-division/detection multiplexing method is advantageous for Z6, as well.
(25) The light conduction or optical coupling in the various illuminating and detection channels does not have to be carried out exclusively by fiber optics in the position-measuring device. For example, freely-propagating beam paths without fiber optics may also be formed for the optical coupling between the light sources and the scanning units and/or between the scanning units and the detectors. For example, multiplexers MX.sub.n and/or demultiplexers DM.sub.mk may be arranged as free-beam optics with suitable beam splitters and/or gratings. The primary and/or secondary illuminating channels may also be replaced partially or completely by free-beam optics. In this case, the corresponding light beams would be referred to as primary or secondary illuminating beams of rays. Something similar holds true for the primary and secondary detection channels, which likewise may be formed partially or completely as free-beam optics. In this case, the corresponding beams of rays would then be referred to as primary or secondary detection beams of rays.
(26) A first exemplary embodiment of the position-measuring system is explained below with reference to
(27) Merely for reasons clarity, scanning units E.sub.11, E.sub.12, E.sub.21, E.sub.22 and plate-shaped measuring standards MP are illustrated superposed in
(28) In the illustrated example embodiment of the position-measuring system, two light sources L.sub.1 and L.sub.2 (N=2) are provided, which are coupled optically to scanning units E.sub.11 and E.sub.12 or E.sub.21 and E.sub.22 via two primary illuminating fibers BF.sub.1 and BF.sub.2 in the form of single-mode fiber optics. The respective emergent primary illuminating beams of rays are collimated and in each case routed via a reflecting mirror to a multiplexer MX.sub.1 or MX.sub.2 in the form of a splitting grating. Multiplexers MX.sub.1 and MX.sub.2 in each instance split the primary illuminating beams of rays falling on them into two secondary illuminating beams of rays (M=2). The further beam path is only illustrated schematically in
(29) Beam paths B.sub.11, B.sub.12, B.sub.21, B.sub.22 of all four scanning units E.sub.11, E.sub.12, E.sub.21, E.sub.22 include partial areas having a beam tilt perpendicular to the drawing plane of
(30) In the present exemplary embodiment, each of the four scanning units E.sub.11, E.sub.12, E.sub.21, E.sub.22 supplies three optical scanning signals (K=3), which are coupled into primary detection fibers in the form of multimode fiber optics. The primary detection fibers of scanning units E.sub.11 and E.sub.21 are routed by pairs to demultiplexers DM.sub.11, DM.sub.12 and DM.sub.13, which in each instance recombine the modulated scanning signals of both scanning units E.sub.11 and E.sub.21 on the output side onto three secondary detection fibers. Demultiplexers DM.sub.11, DM.sub.12 and DM.sub.13 in this exemplary embodiment are formed as Y-fiber branching elements by splicing. The secondary detection fibers then transmit the optical scanning signals to corresponding detectors D.sub.11, D.sub.12 and D.sub.13, respectively. Analogous to that, the primary detection fibers of scanning units E.sub.12 and E.sub.22 are also routed by pairs to demultiplexers DM.sub.21, DM.sub.22 and DM.sub.23. The corresponding three secondary detection fibers conduct the scanning signals from demultiplexers DM.sub.21, DM.sub.22 and DM.sub.23 to assigned detectors D.sub.21, D.sub.22 and D.sub.23, respectively. Polarization-optical components bring about a phase shift of the three scanning signals generated by each scanning unit E.sub.11, E.sub.12, E.sub.21, E.sub.22 of 120 relative to each other.
(31) In this exemplary embodiment of the position-measuring system, two light sources L.sub.1, L.sub.2 as well as six detectors D.sub.11, D.sub.12, D.sub.13, D.sub.21, D.sub.22, D.sub.23 are used for four scanning units E.sub.11, E.sub.12, E.sub.22, E.sub.22. Altogether, two primary illuminating fibers BF.sub.1, BF.sub.2 and six secondary detection fibers are used. Consequently, only a total of eight fiber optics must be run between the scanning units and a light source/detector unit. Without the use of the plurality of demultiplexers, fourteen fiber optics would instead have to be provided. That means that in this example embodiment of the position-measuring system, the number of fiber optics required is reducible to 57% compared to conventional systems.
(32) In the present first exemplary embodiment, the multiplexer is already integrated as a splitting grating in the scanning unit. The demultiplexers additionally needed over and above that may be integrated exclusively into the optical-fiber path. A further adaptation of the scanning units is therefore not necessary. In principle, any scanning units may be used without further design changes, since the multiplexers and demultiplexers additionally needed may be integrated exclusively into the optical-fiber paths. The scanning units provided may be disposed as needed relative to the measuring standard, so that a precise position determination and/or a precise self-calibration is thereby possible.
(33) A second exemplary embodiment of the position-measuring system is explained with reference to
(34) As illustrated in
(35) Analogous to that, as illustrated in
(36) As in the first exemplary embodiment, beam paths B.sub.22, B.sub.23, B.sub.22, B.sub.23 are again represented with solid lines, and beam paths B.sub.12, B.sub.14, B.sub.22, B.sub.24 are represented with broken lines. For a detailed description of suitable scanning optics, reference is again made to European Published Patent Application No. 1 762 828, which is expressly incorporated herein in its entirety by reference thereto.
(37) The respective beam paths according to
(38) After the splitting by the various multiplexers, the partial beams of rays are guided in the direction of plate-shaped measuring standard MP, where after a diffraction in measuring direction X, they are deflected by scanning gratings on the upper side of a scanning plate AP in the Y-direction. The scanning gratings are in the form of diffractive diffraction gratings which combine several optical functions. As described in European Published Patent Application No. 1 762 828, they focus the partial beams of rays falling on them in the Y-direction onto mirrors on the bottom side of scanning plate AP. Further scanning gratings on the upper side of scanning plate AP again collimate the partial beams of rays reflected by the mirrors, and direct them once more to measuring standard MP. As illustrated, for example, in
(39) In this exemplary embodiment of the position-measuring system, by a simple configuration as illustrated in
(40) Scanning units E.sub.11, E.sub.12, E.sub.21, E.sub.22 and E.sub.13, E.sub.14, E.sub.23, E.sub.24, respectively, scan measuring standard MP at different scanning locations. The placement of these scanning locations is crucial for an acceptable self-calibration of measuring standard MP. Therefore, in this example embodiment, the scanning locations of scanning units E.sub.11, E.sub.12, E.sub.13, E.sub.14 are set apart in the Y-direction relative to the scanning locations of scanning units E.sub.21, E.sub.22, E.sub.23, E.sub.24. In measuring direction X, the scanning locations of scanning units E.sub.11, E.sub.12 and E.sub.21, E.sub.22 and E.sub.13, E.sub.23 and E.sub.23, E.sub.24, respectively, are in each case shifted in pairs and are selectable by the X-position of mirrors S.sub.11, S.sub.12, S.sub.21, S.sub.22.
(41) A third exemplary embodiment of the position-measuring system is explained with reference to
(42) The beam path of the third exemplary embodiment is explained in the following as an example on the basis of
(43) Fiber-coupled light source L.sub.1 supplies light pulses to an illuminating unit BE.sub.1, which includes a collimator lens and possibly a reflecting mirror, and emits a collimated beam of rays in the direction of measuring standard MP. Measuring standard MP bears a linear grating or a two-dimensional cross grating on the bottom side. Between illuminating unit BE.sub.1 and measuring standard MP is a scanning plate AP having a plurality of scanning gratings AG.sub.10 to AG.sub.14, AG.sub.A1 to AG.sub.A4 on the upper side facing the measuring standard and mirrors SP.sub.1A1 to SP.sub.1A4 on the opposite lower side. The collimated beam of rays incoming from illuminating unit BE.sub.1 strikes a scanning grating AG.sub.10, which splits the incident beam of rays in the +1st and 1st order of diffraction into two partial beams of rays. Scanning grating AG.sub.10 is used here as first multiplexer (M.sub.1=2). Both split partial beams of rays then propagate to measuring standard MP, where they are diffracted and split at so-called scanning-location pair RM.sub.1 in the +1st and 1st order of diffraction into in each case two further partial beams of rays. They then propagate to scanning gratings AG.sub.11, AG.sub.12, AG.sub.13, AG.sub.14, which combine several optical functions in a single grating structure. First of all, the partial beams of rays are deflected in the X-direction and Y-direction. Secondly, they are focused transversely to measuring direction X by a cylindrical-lens function onto assigned mirrors SP.sub.1A1 to SP.sub.1A4 on the lower side of scanning plate AP. After being reflected at mirrors SP.sub.1A1 to SP.sub.1A4, the partial beams of rays are collimated again by scanning gratings AG.sub.A1 to AG.sub.A4 on the upper side of scanning plate AP transversely to measuring direction X, and deviated in the X-direction and Y-direction such that the individual partial beams of rays in each case are antiparallel relative to their original direction after the first diffraction at measuring standard MP. At scanning-location pair RM.sub.A, they then impinge a second time on measuring standard MP, where they are once more diffracted in the +1st or 1st order of diffraction and superposed, that is, are brought to interference, with in each case a second partial beams of rays. By additional optical elements, which are omitted in
(44) In contrast to the scanning described in European Published Patent Application No. 1 762 828, in the present exemplary embodiment of the position-measuring system, scanning gratings AG.sub.11 to AG.sub.14 are modified such that they act as a second multiplexer with a twofold splitting (M.sub.2=2), so that M=M.sub.1.Math.M.sub.2=4 applies. To that end, scanning gratings AG.sub.11 to AG.sub.14 are furnished with an additional beam-splitting function which, from one incoming partial beam of rays, generates two exiting partial beams of rays. The two exiting partial beams of rays are formed by the layout of scanning gratings AG.sub.11 to AG.sub.14 such that the two partial beams of rays are again focused by a cylindrical-lens function transversely to the measuring direction, the additional deflection being different, however. Thus, the partial beams of rays may be conducted separately via mirrors to scanning gratings AG.sub.A1 to AG.sub.A4 and AG.sub.B1 to AG.sub.B4 which collimate the partial beams of rays again and direct them to separate scanning-location pairs RM.sub.A and RM.sub.B onto measuring standard MP. For this, reference is made to
(45) Scanning gratings AG.sub.A1 to AG.sub.A4 are also formed in analogous manner as superposed grating structures. The function of scanning gratings AG.sub.A1 to AG.sub.A4, however, is the uniting of the partial beams of rays which are emitted from a first light source L.sub.1, with those which are emitted from a second light source L.sub.2. Scanning gratings AG.sub.A1 to AG.sub.A4 therefore act as a demultiplexer, their grating structure being analogous to that in illustrated in
(46)
(47) A particular advantage of this exemplary embodiment of the position-measuring system is that scanning gratings are used simultaneously in a plurality of scanning units. This considerably reduces the number of scanning gratings required, thus permitting an especially compact configuration of the scanning units. The scanning locations of the individual scanning units may thus be placed very close to one another. In addition, this improves the quality of a self-calibration, which is possible with this arrangement of redundant scanning units.
(48) Besides the exemplary embodiments described above, other configurations are possible without departing from the spirit and scope hereof.
(49) Thus, for example, in the second example embodiment of the position-measuring system described above, the multiplexer is two-stage in the form of a beam splitter and a splitting grating. In principle, however, both the multiplexers and the demultiplexers may be multi-stage, that is, provided in cascaded fashion. For example, polarizing or non-polarizing beam splitters, one-dimensional or two-dimensional gratings, optical-fiber branching elements (Y-shaped branching elements or multi-channel branching elements) and lens configurations in which one large lens is disposed relative to a plurality of small lenses are suitable for this purpose. In the case of a multiplexer, such a lens configuration includes one large lens, for example, which collimates the light beam of one fiber optic, and the expanded collimated light beam is subsequently focused by a plurality of side-by-side small lenses onto a plurality of assigned fiber optics.
(50) Moreover, instead of the use of a plurality of light sources operated in pulsed fashion, the beams of rays emitted by a single light source may be split by additional multiplexers into a plurality of partial beams of rays, and these partial beams of rays may be allowed to pass through delay routes of varying length. That is to say, in such a variant of the position-measuring system, the plurality of light sources operable in pulsed fashion one after another in time may include a single light source operable in pulsed fashion, one splitting element, and a plurality of delay routes. In this case, the partial beams of rays delayed relative to each other replace the individual light sources from the example embodiments described above, so that in such a variant, only one light source is necessary physically in the position-measuring system. In the case of such a formation of the plurality of light sources, a plurality of virtual light sources are thus present in the position-measuring system.