Wave technology
09872536 ยท 2018-01-23
Assignee
Inventors
Cpc classification
A43B13/187
HUMAN NECESSITIES
International classification
A43B13/12
HUMAN NECESSITIES
Abstract
A shoe sole having improved cushioning characteristics is disclosed. The sole includes a midsole having a top layer of material and a bottom layer of material. In one embodiment, the top layer of material may be harder than the bottom layer of material. A pattern of lugs defining a wave may be formed on the bottom layer of material. The wave may generally be in the shape of sine wave so as to provide improved cushioning characteristics for the sole. An outsole may also be formed on the bottom layer of material and an upper may be connected to the top layer of material, such that a shoe is formed.
Claims
1. A shoe sole comprising: a sole member having a first layer of material overlying a second layer of material, the first and second layers of material including opposing first and second surfaces, respectively, wherein the second surface of the first layer of material is continuously attached to the first surface of the second layer of material along at least a portion of a length of the first surface; a plurality of lugs extending along a longitudinal axis of the sole member, each of the lugs defining a crest, wherein separate axes extend transverse to the longitudinal axis through the first and second layers of material at the location of each crest, and the first and second layers of material, at least at the axes, form a solid body with the first layer of material being harder than the second layer of material, wherein each of the plurality of lugs is separated from an adjacent lug by a recess extending in a medial-lateral direction so that each of the plurality of lugs is compressible and/or deflectable independently of adjacent lugs, wherein a first and a second of the plurality of lugs extend continuously from a lateral side of the sole member to a medial side of the sole member wherein an amplitude of at least a first of the plurality of lugs in a heel region of the sole member is greater than an amplitude of a second of the plurality of lugs in a midfoot or forefoot region of the sole member, the first layer of material being thicker in the heel region than in the midfoot or forefoot region, and wherein the lugs are arranged in a repetitive wave pattern along the sole member, the wave having a triangular or trapezoidal shape.
2. The shoe sole as claimed in claim 1, wherein the repetitive wave pattern extends longitudinally along the sole member.
3. The shoe sole as claimed in claim 1, wherein the amplitude of the first and second lugs remains substantially constant between the medial and lateral sides of the sole member.
4. The shoe sole as claimed in claim 1, wherein each of the first and second layers of material is a completely solid body of material.
5. The shoe sole as claimed in claim 1, wherein the second surface of the first layer of material is continuously attached to the first surface of the second layer of material along an entire length of the first surface.
6. The shoe sole as claimed in claim 1, wherein the shape of each lug in the medial-lateral direction substantially matches the shape of an adjacent one of the plurality of lugs in the medial-lateral direction so as to arrange the lugs in the nested configuration.
7. The shoe sole as claimed in claim 1, further comprising a plurality of pods adhered to the second surface of the second layer, each of the plurality of pods placed at sections of the first wave pattern configured to contact ground.
8. A shoe sole comprising: a sole member having a first layer of material overlying a second layer of material, the first and second layers of material including opposing first and second surfaces, respectively, wherein the second surface of the first layer of material is continuously attached to the first surface of the second layer of material along at least a portion of a length of the first surface; a plurality of lugs extending along a longitudinal axis of the sole member, each of the lugs defining a crest, wherein separate axes extend transverse to the longitudinal axis through the first and second layers of material at the location of each crest, and the first and second layers of material, at least at the axes, form a solid body with the first layer of material being harder than the second layer of material, wherein each of the plurality of lugs is separated from an adjacent lug by a recess extending in a medial-lateral direction so as to isolate adjacent lugs from each other; and an outsole engaged to the second layer of material along at least a portion of the second surface thereof, wherein each of the plurality of lugs is compressible and deflectable independently of adjacent lugs, and wherein an amplitude of at least a first of the plurality of lugs in a heel region of the sole member is greater than an amplitude of a second of the plurality of lugs in a midfoot or forefoot region of the sole member, the first layer of material being thicker in the heel region than in the midfoot or forefoot region, wherein the lugs are arranged in a repetitive wave pattern across the sole member, the wave having a triangular or trapezoidal shape, and wherein a first and a second of the plurality of lugs extend continuously from a lateral side of the sole member to a medial side of the sole member.
9. The shoe sole as claimed in claim 8, wherein each of the plurality of lugs extend continuously from a lateral side of the sole member to a medial side of the sole member.
10. The shoe sole as claimed in claim 9, wherein the first and second lugs each has an amplitude that remains substantially constant between the medial and lateral sides of the sole member, the amplitude of the first and second lugs being measured as a maximum distance between the second surface of the first layer of material and the second surface of the second layer of material at the location of each respective crest.
11. The shoe sole as claimed in claim 8, wherein each of the first and second layers of material is a completely solid body of material.
12. The shoe sole as claimed in claim 8, wherein each of the plurality of lugs is non-linear in shape in a medial-lateral direction across the sole member and each lug includes an apex and a trough, and wherein the apex of each lug is aligned with the trough of an adjacent one of the plurality of lugs.
13. The shoe sole as claimed in claim 12, wherein the apex of each lug extends into the trough of the adjacent one of the plurality of lugs, thereby arranging the lugs in a nested configuration along the longitudinal axis of the sole member.
14. The shoe sole as claimed in claim 8, wherein the first layer of material, at least at the axes, has a hardness of between about 60-63 Asker C, and the second layer of material, at least at the axes, has a hardness of between about 48-50 Asker C.
15. A shoe comprising: an upper; a sole member comprising: a first layer of material overlying a second layer of material, the first and second layers of material including opposing first and second surfaces, respectively, wherein the second surface of the first layer of material is continuously attached to the first surface of the second layer of material along at least a portion of a length of the first surface; and a plurality of lugs extending along a longitudinal axis of the sole member, each of the lugs defining a crest, wherein separate axes extend transverse to the longitudinal axis through the first and second layers of material at the location of each crest, and the first and second layers of material, at least at the axes, form a solid body with the first layer of material being harder than the second layer of material, wherein each of the plurality of lugs extend continuously across the sole member in a medial-lateral direction, and a recess separates adjacent lugs across an entirety of the sole member in the medial-lateral direction, such that each lug is isolated from adjacent lugs, and wherein a heel and a forefoot region of the sole member each includes a series of the plurality of lugs, an amplitude of the lugs in the heel region being greater than an amplitude of the lugs in the forefoot region; and an outsole engaged to the second layer of material along at least a portion of the second surface thereof, wherein the lugs are arranged in a repetitive wave pattern across the sole member, the wave having a triangular or trapezoidal shape.
16. The shoe as claimed in claim 15, wherein each of the plurality of lugs is compressible and deflectable independently of adjacent lugs.
17. The shoe as claimed in claim 15, wherein each of the lugs has substantially the same shape in the medial-lateral direction across the sole member so as to arrange the lugs in a nested configuration along the longitudinal axis of the sole member.
18. The shoe as claimed in claim 15, wherein a first of the plurality of lugs is non-linear in shape in the medial-lateral direction and includes an apex, and a second of the plurality of lugs is non-linear in shape in the medial-lateral direction and includes a trough, the apex of the first lug being aligned with the trough of the second lug.
19. The shoe as claimed in claim 18, wherein the apex of the first lug extends into the trough of the second lug.
20. The shoe as claimed in claim 15, wherein the amplitude of each lug is measured as a maximum distance between the second surface of the first layer of material and the second surface of the second layer of material at the location of each lug's crest.
21. The shoe as claimed in claim 20, wherein the lugs each has an amplitude that remains substantially constant in the medial-lateral direction across the sole member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the subject matter of the present invention and the various advantages thereof can be realized by reference to the following detailed description in which reference is made to the accompanying drawings:
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DETAILED DESCRIPTION
(15) In describing embodiments of the invention discussed herein, specific terminology will be used for the sake of clarity. However, the invention is not intended to be limited to any specific terms used herein, and it is to be understood that each specific term includes all technical equivalents, which operate in a similar manner to accomplish a similar purpose.
(16) Referring to
(17) The midsole 12 of the sole 10 may include a first layer of material 14 and a second layer of material 16. In a particular embodiment, the first layer of material 14 and the second layer of material 16 may be completely solid. The first and second layers of material 14, 16, respectively, may also have corresponding top surfaces 15, 19 and bottom surfaces 17, 21. The top surface 19 of the second layer of material 16 may abut and be connected to the bottom surface 17 of the first layer of material 14 along substantially or alternatively the entire length thereof. Thus, the first layer of material 14 may overly the second layer of material 16.
(18) The first and second layers of material 14, 16 of the sole 10 may also vary in hardness. In other words, the first layer of material 14 may be harder than the second layer of material 16, or vice versa. As one example, the first layer of material 14 may have a hardness ranging from sixty (60) to sixty three (63) on the Asker C scale and the second layer of material 16 may have a hardness ranging from forty eight (48) to fifty (50) on the Asker C scale, thus making the first layer of material 14 harder than the second layer of material 16. In an alternate embodiment, the first layer of material 14 may have a hardness ranging from about fifty (50) to seventy (70) on the Asker C scale, while the second layer of material 16 may have a hardness ranging from about forty five (45) to sixty (60) on the Asker C scale. Hardness may also vary depending on use. For instance, the second layer of material 16 (i.e., a lower midsole) may be designed to be softer than the first layer of material 14 (i.e., an upper midsole), with the first layer of material 14 supplying support to the foot and the second layer of material 16 working as a spring object to absorb trail irregularities and provide deformation in independent areas.
(19) In another embodiment, with the varying hardness of the first and second layers 14, 16, as described, the lugs 22 of the outsole 20 may compress into the first layer of material 14 during use, which may dissipate the forces felt by a user of the sole 10. Specifically, a particular lug 22 formed on the second layer of material 16 may compress upon contacting the ground and may be forced into a harder first layer of material 14, which, due to its rigidity, may absorb and dissipate the forces generated by such compression. Stated differently, in one embodiment, a softer second layer of material 16 may be compressed into a harder first layer of material 14, which may absorb and dissipate such compression via the relative rigidity of the first layer 14.
(20) Still referring to
(21) The outsole 20, if included with sole 10, further may have an inner surface 23 that is flush with the wave pattern 18 formed on the bottom surface 21 of the second layer of material 16. Thus, the inner surface 23 of the outsole 20 may be contiguous with a portion of the bottom surface 21 to which it is attached. As such, the wave pattern 18 formed on the outsole 20 may approximate or mirror the wave pattern 18 formed on the bottom surface 21 of the second layer of material 16. The outsole 20 may thusly provide a ground contacting surface 25, which mirrors the wave pattern 18 on bottom surface 21. In an alternate embodiment, the ground contacting surface 25 of the outsole 20 may roughly approximate the shape of the wave pattern 18 and may slightly deviate therefrom.
(22) Referring to
(23) The top surface 15 of the first layer of material 14 may further be attached to an upper of a shoe, as shown in
(24) Referring to
(25) Several embodiments of the wave pattern 18 may also have different frequencies. Moreover, the frequency of a particular wave pattern 18 may vary along the length of the sole or may remain constant along such length. For instance, a particular segment of lugs 22 on the second layer of material 16 (and thus the outsole 20) may have a high frequency relative to other such segments, meaning that the number of lugs 22 in a given distance is increased relative to other sections of the sole 10. Alternatively, a particular segment of lugs 22 on the second layer of material 16 (and thus the outsole 20) may have a low frequency relative to other such segments, meaning that the number of lugs 22 in a given distance is decreased relative to other sections of the sole 10. Wave patterns 18 of medium frequency are also contemplated. Moreover, in one embodiment, the wave pattern 18 may have a constant frequency extending from the toe end 42 to the heel end 44 of the sole 10, meaning that the number of lugs 22 in a given distance remains constant over the length of the sole 10. In a particular embodiment, a general purpose training shoe may have a frequency of one lug 22 per every two and a half (2.5) centimeters. Yet, in an alternate embodiment, one segment of sole 10 may have a frequency of a single lug 22 per every two and a half (2.5) centimeters, while other segments of sole 10 may have a higher or lower frequency of lugs 22.
(26) Such variations in the amplitude and frequency of the wave pattern 18, as described, provide a sole 10 having different cushioning characteristics so as to satisfy varying conditions of use. For example, as shown in the cutaway view of sole 10 in
(27) Referring again to
(28) Still referring to
(29) Referring now to
(30) The outsole 20 may also, in a particular embodiment, have a lateral-to-medial wave pattern 52. In other words, a wave pattern 52 may be formed in the bottom surface 21 of the second layer of material 16, and thus the outsole 20 covering the bottom surface 21, in a direction extending from the lateral side 46 to the medial side 48 of the sole 10. The wave pattern 52 may also approximate or alternatively mirror a sinusoidal wave, similar to wave pattern 18. Thus, the sole 10 may comprise an outsole 20 in which a wave pattern is formed in both a direction extending from toe end 42 to heel end 44 and from lateral side 46 to medial side 48.
(31) Still referring to
(32) Referring now to
(33) In contrast, referring now to
(34) Referring now to
(35) In the devices depicted in the figures, particular structures are shown that are adapted to provide improved cushioning for a sole of a shoe. The invention also contemplates the use of any alternative structures for such purposes, including structures having different lengths, shapes, and configurations. For example, while the top surface 19 of the second layer of material 16 has been described as being connected along substantially its entire length to the bottom surface 17 of the first layer of material 14, the second layer of material 16 may be connected to the first layer of material 14 along only portions of bottom surface 17.
(36) As another example, although wave pattern 18 and lateral-to-medial wave pattern 52 have been described as approximating or alternatively mirroring a sinusoidal wave, other wave patterns are contemplated, such as wave patterns having a trapezoidal or triangular shape. Stated differently, while wave pattern 18 and lateral-to-medial wave pattern 52 are preferably sinusoidal in shape, the shape of wave pattern 18 and lateral-to-medial wave pattern 52 may vary from that of a sine wave while still maintaining the cushioning features described.
(37) Still further, while the ground contacting surface 25 of the outsole 20 has been described as approximating the wave pattern 18, deviations resulting in incongruence between the shape of wave pattern 18 and ground contacting surface 25 are contemplated. Thus, the shape of ground contacting surface 25 may, in one embodiment, be similar to that of wave pattern 18, albeit with several slight variations. For instance, while the wave pattern 18 may have a rounded sinusoidal shape at the trough of the wave, a trough of the ground contacting surface 25 of the outsole 20 may be more flattened so as to provide a larger surface area for contacting the ground.
(38) As yet another example, although a lateral-to-medial wave pattern 52 has been described as being formed on the bottom surface 21 of the second layer of material 16 (and thus the outsole 20), it is contemplated that the wave pattern 52 may not be present altogether. In other words, it is contemplated that, in a direction extending from lateral side 46 to medial side 48, no wave pattern may be present.
(39) Moreover, while the first layer of material 14, in one embodiment, is described as having a hardness ranging from sixty (60) to sixty three (63) on the Asker C scale, and the second layer of material 16 is described as having a hardness ranging from forty eight (48) to fifty (50) on the Asker C scale, the first and second layers of material 14, 16 may have any hardness on the Asker C scale.
(40) Even further, while, in one embodiment, a lug 22 adjacent the heel end 44 of the sole 10 may have an amplitude of approximately ten (10) millimeters and a lug 22 adjacent the toe end 42 may have an amplitude of approximately five (5) millimeters (e.g., a mid amplitude lug pattern), either of such lugs 22 may be increased or decreased in amplitude by a degree of zero (0) to fifty (50) percent. Stated differently, it is contemplated that the aforementioned lugs 22 in either heel end 44 or toe end 42 may be zero (0) to fifty (50) percent larger or smaller than described, thus providing either a low amplitude or high amplitude lug pattern. Moreover, although a general purpose training shoe, in one embodiment, has a frequency of one lug 22 per every two and a half (2.5) centimeters (e.g., a mid frequency lug pattern), the frequency of the lugs 22 of sole 10 may also be increased or decreased by a degree of zero (0) to fifty (50) percent. As such, similar to amplitude, the frequency of a particular segment of lugs 22 on sole 10 may be zero (0) to fifty (50) percent greater or less than as described, thus providing either a low frequency or high frequency lug pattern.
(41) Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
(42) It will also be appreciated that the various dependent claims and the features set forth therein can be combined in different ways than presented in the initial claims. It will also be appreciated that the features described in connection with individual embodiments may be shared with others of the described embodiments. For instance, the dual hardness configuration of layers 14, 16 may be employed with any of the wave lug arrangements described.