Elevator sill system

09873595 ยท 2018-01-23

    Inventors

    Cpc classification

    International classification

    Abstract

    The present invention provides for an elevator sill system, consisting of both a cab sill and a hoistway sill that are comprised of a novel sill foundation and a corresponding and novel sill foundation covering, that when implemented together, provides for an elevator sill system of superior application, performance, durability and appearance at a comparatively low cost to standard and customized elevator sills.

    Claims

    1. An elevator sill assembly, comprising: a first elevator sill foundation covering configured to cover a corresponding first elevator sill foundation; and a first elevator sill foundation covering adhesive member respectively corresponding to the first elevator sill foundation covering, and defining a one-piece construction comprising a longitudinal axis therealong, the first elevator sill foundation covering adhesive member being configured to conform to one or more portions of the first elevator sill foundation covering in response to the first elevator sill foundation covering adhesive member contacting the first elevator sill foundation covering member along the one or more portions thereof, each of the first elevator sill foundation covering and the first elevator sill foundation covering adhesive member defining the elevator sill assembly as a first elevator sill assembly configured to in an elevator door system comprising an elevator sill system comprising a second elevator sill assembly comprising an elevator sill foundation and a respectively corresponding second elevator sill foundation covering, match at least a shape of the first elevator sill assembly covering to the second elevator sill foundation covering, the matching being in response to an in situ measurement of the second elevator sill foundation covering defining dimensions of the first elevator sill foundation covering of the first elevator sill assembly, and rendering the first elevator sill foundation covering as a substantial duplicate of the second elevator sill foundation covering, and in which in response to the first elevator sill foundation covering adhesive member contacting the first elevator sill foundation covering and defining the first elevator sill assembly as a result of said contacting, the first elevator sill assembly is configured to be received by the second elevator sill assembly, on a topside of the second elevator sill foundation covering thereof, and to substantially duplicate operational characteristics of the second elevator sill assembly within the elevator door system.

    2. The elevator sill assembly of claim 1, wherein: respective contours of the first elevator sill foundation covering and the first elevator foundation covering adhesive member are configured to be substantially aligned with each other in response to contact therebetween.

    3. The elevator sill assembly of claim 1, wherein: the first elevator sill foundation covering comprises metal.

    4. The elevator sill assembly of claim 3, wherein: the first elevator sill foundation covering adhesive member comprises permanent, double-sided tape.

    5. A method of preparing an elevator sill assembly according to claim 1 for installation in an elevator sill system, comprising: measuring the second elevator sill assembly foundation covering according to claim 1; providing the first elevator sill assembly foundation covering and the first elevator sill assembly foundation covering adhesive member according to claim 1 to each match the measuring of the second elevator sill assembly foundation covering; adhering a first side of the first elevator sill assembly foundation covering adhesive member to an underside of the first elevator sill assembly foundation covering; and securing a second side of the first elevator sill assembly foundation covering adhesive member to the topside of the second elevator sill assembly foundation covering.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    (1) FIG. 1 depicts a view of one embodiment of the sill foundation covering (1) of the elevator sill system of the present invention comprising sharp, angled non-rounded edges (2) and tread grooves (3).

    (2) FIG. 2 depicts an alternate view of one embodiment of the sill foundation covering (1) of the elevator sill system of the present invention comprising sharp, angled non-rounded edges (2) and tread grooves (3).

    (3) FIG. 3 depicts a view of one embodiment of the present invention showing the sill foundation covering (1) with custom designed outer finish (4) showing tread grooves (3) and horizontal grooves in which a cab door and/or hoistway door gib will travel (5) and adhered to a sill foundation (6) via a permanent bonding tape (7).

    (4) FIG. 4 depicts an alternate view of one embodiment of the present invention showing the sill foundation covering (1) with custom designed outer surface finish (4) showing tread grooves (3) and horizontal grooves in which a cab door and/or hoistway door gib will travel (5) and adhered to a sill foundation (6) via a permanent bonding tape (7).

    (5) FIG. 5 depicts a view of one embodiment of the elevator sill system of the present invention (8) showing an alternate configuration of a sill foundation (6) and a corresponding sill foundation covering (1).

    (6) FIG. 6 depicts a view of an alternate view of the elevator sill system of the present invention (8) showing an alternate configuration of a sill foundation (6) and a corresponding sill foundation covering (1).

    (7) FIG. 7 depicts a view of one embodiment of the present invention showing an alternate configuration of the sill foundation covering (1) of the elevator sill system of the present invention comprising sharp, angled non-rounded edges (2) and tread grooves (3) and dual horizontal grooves in which a cab door and/or hoistway door gib will travel (5).

    (8) FIG. 8 depicts an alternate view of one embodiment of the present invention showing an alternate configuration of the sill foundation covering (1) of the elevator sill system of the present invention comprising sharp, angled non-rounded edges (2) and tread grooves (3) and dual horizontal grooves in which a cab door and/or hoistway door gib will travel (5).

    (9) FIG. 9 depicts a view of one embodiment of the present invention showing an alternate configuration of the sill foundation covering (1) with custom designed outer surface finish (4) showing tread grooves (3) and horizontal grooves in which a cab door and/or hoistway door gib will travel (5) and adhered to a sill foundation (6) via a permanent bonding tape (7).

    (10) FIG. 10 depicts an alternate view of one embodiment of the present invention showing an alternate configuration of the sill foundation covering (1) with custom designed outer surface finish (4) showing tread grooves (3) and horizontal grooves in which a cab door and/or hoistway door gib will travel (5) and adhered to a sill foundation (6) via a permanent bonding tape (7).

    (11) FIG. 11 depicts a view of one embodiment of the elevator sill system of the present invention (8) showing an alternate configuration of a sill foundation (6) and a corresponding sill foundation covering (1).

    (12) FIG. 12 depicts an alternate view of one embodiment of the elevator sill system of the present invention (8) showing an alternate configuration of a sill foundation (6) and a corresponding sill foundation covering (1).

    (13) FIG. 13 is an exploded, diagrammatic view illustrating the adhesion of an adhered elevator sill foundation covering to a receiving elevator sill system.

    DETAILED DESCRIPTION

    (14) For clarity of disclosure, and not by way of limitation, the detailed description of the invention is divided into the following subsections that describe or illustrate certain features, embodiments or applications of the present invention

    Definitions

    (15) Cab sill as used herein refers to the bottom horizontal member of an elevator cab assembly across which the elevator cab door is guided through opening and closing. A corresponding hoistway sill exists at every floor where the elevator stops.

    (16) Hoistway sill as used herein refers to the bottom horizontal member of an elevator floor entry assembly across which the outer elevator door or hoistway door is guided through opening and closing. A corresponding cab sill exists within the elevator cab assembly that stops at the floor.

    (17) Sill surface as used herein refers to the upward horizontal facing surface of a cab and/or hoistway sill as defined herein.

    (18) Sill foundation covering as used herein refers to a component of a cab and/or hoistway sill that is capable of affixing atop a sill foundation and comprises the sill surface.

    (19) Silt foundation as used herein refers to a component of a cab sill and/or hoistway sill that is below the sill surface of the cab sill and/or hoistway sill and forms a suitable base material for supporting a sill foundation covering comprising the sill surface. At times, the sill foundation and sill foundation covering may be constructed of one continuous material and at times may be constructed separately and adhered together. At times, an existing cab sill, hoistway sill or elevator sill system may form a sill foundation in an alternative sill construction.

    (20) Elevator sill system as used herein refers to both the cab sill and hoistway sill as they are defined herein and function together within an elevator door system.

    (21) Elevator door system as used herein refers to the entire mechanism by which the operation of both an elevator's cab and hoistway doors is achieved.

    The Device of the Present Invention

    (22) In one embodiment, the device of the present invention comprises low cost high durability cab and hoistway sills comprised of individual sill foundations, constructed of a low-cost foundation such as PVC, acrylic, polycarbonate, ABS, polystyrene, epoxy, resin, epoxy resin, plastic or most metals, that are clad in and/or otherwise attached to a sill foundation covering comprised of a more expensive, durable and aesthetically pleasing and desirable materials such as architectural metals.

    (23) In one embodiment, the sill foundation covering may be adhered to an existing elevator sill system serving as the sill foundation or a new cab and/or hoistway sill foundation through the use of bonding adhesives, cement, glue or permanent tape.

    (24) In one embodiment, the sill foundation covering may be adhered to an existing elevator sill system or a new cab and/or hoistway sill foundation through the use of any known metal fastening mechanism, such as screws, rivets, solder, welds or the like.

    (25) In one embodiment, the sill foundation covering may be adhered to an existing elevator sill system or a new cab and/or hoistway sill foundation through the use of any known metal fastening mechanism, such as screws, rivets, welds, solder and the like and/or in combination with bonding adhesives, cement, glue or permanent tape.

    (26) In one embodiment, the device of the present invention comprises a sill foundation covering made of durable and aesthetically pleasing architecturally desirable metals such as bronze, nickel, nickel-steel, nickel-silver, iron, stainless steel and the like that conforms to an existing and currently installed elevator sill system dimensionally such that when covering the existing elevator sill system, the now covered elevator sill system maintains the functionality of the existing elevator door system.

    (27) In one embodiment, the sill foundation covering is fashioned from architectural metals such as bronze, nickel, stainless steel, steel and/or nickel silver.

    (28) In one embodiment, the sill foundation covering is fashioned by bending sheets of bronze, nickel, nickel-steel, nickel-silver, iron, stainless steel and the like, into the proper configuration by a proprietary process of v-grooving wherein a groove is first cut in the sheet via a custom v-groove type router to create v-channels where the bends in the sheet will occur, to create the sharp, angled, non-rounded edges which may be ninety-degree angles or some other angle that is architecturally required or desired in a given application.

    (29) In one embodiment, any suitable sturdy underlying material for a cab and/or hoistway sill foundation would work. For example PVC, acrylic, polycarbonate, ABS, polystyrene, epoxy, resin, epoxy resin, plastic and the like could be used to create the cab and/or hoistway sill foundation that will accept the sill foundation covering so long as the material can support the required weight load, endure the daily stresses and is appropriately fire rated when implemented as taught herein. The PVC, acrylic, polycarbonate, ABS, polystyrene, epoxy, resin, epoxy resin, plastic and the like may be reinforced fir added strength. In this manner, it becomes economical to firm any shape, dimension and configuration of cab and/or hoistway sill foundation and otherwise provide for rapid manufacturing. Once the sill foundation of the present invention is adhered to the sill foundation covering of the present invention, the strength and stability of the elevator sill system will be enhanced and the wear and durability properties of the outer surfaces of the elevator sill system will maintain the same inherent properties as if the elevator sill system was comprised exclusively of architectural metals or other more expensive materials.

    (30) In one embodiment, if the cab and/or hoistway sill is required to be fireproof and/or fire resistant, fireproof and/or fire resistant resins and/or epoxy resins such as VIPEL K010-TB, FIREPEL K130 or FIREPEL K133 or the like could be utilized to create a cab and/or hoistway sill foundation to accept the sill foundation covering.

    (31) In one embodiment, if cab and/or hoistway sill is required to be fireproof and/or fire resistant, any available fire proof and/or fire resistant material could be utilized to create a cab and/or hoistway sill foundation to accept the sill foundation covering.

    (32) In one embodiment, the sill foundation covering could be fashioned from any suitable material desirable for the outer surface of an elevator sill system. For example, nonferrous metals such as bronze, nickel-silver, stainless steel as well as ferrous materials such cold rolled steel, galvanized steel and the like may be used.

    (33) In one embodiment, the cab and/or hoistway sill foundations could be fashioned out of any suitable material that can withstand the load requirements of an elevator sill system.

    (34) In one embodiment, any of the foregoing surfaces of the sill foundation covering may be brushed or finished with anti-slip coatings, metallic finishes or the like for functional and/or cosmetic purposes.

    EXAMPLES

    (35) The present invention is further illustrated, but not limited by, the following examples.

    (36) In one embodiment, someone desires to replace an existing elevator sill system. Typically, to replace an elevator sill system, that person must purchase a costly new elevator sill system. In addition, they must undertake the labor intensive, destructive and expensive process of removing the existing elevator sill system. The removal of an existing elevator sill system is especially difficult and costly if the existing elevator sill system is installed in custom flooring or flooring that is no longer commercially available. The present invention solves the aforesaid inherent problems associated with the replacement of existing elevator sill systems. Through the use of the present invention, the person desirous of replacing the existing elevator sill system no longer must remove it to replace it. Instead, the existing elevator sill system is field measured and a custom made sill foundation covering constructed from architecturally and/or aesthetically desirable materials specified is manufactured. An installer would then apply the custom made sill foundation covering on top of the existing elevator sill system. The sill foundation covering would be attached to the existing elevator sill system through the use of adhesive tape or other bonding chemicals or methods. The cladding of the existing elevator sill system, which in this case functions as a sill foundation, with the sill foundation covering does not interfere with the existing elevator door system, thus providing seamless integration between the sill foundation covering and the pre-existing elevator sill system.

    (37) In another example, the existing elevator sill system requires routing so that the custom sill foundation covering can be integrated into the existing elevator door system. Once the required routing is completed, the sill foundation covering can be attached to the existing elevator sill system now functioning as the sill foundation in the same manner as above.

    (38) In yet another example, the sill foundation covering is manufactured by bending metal sheet, such as nickel, nickel-steel, nickel-silver, iron, stainless steel and the like into the proper configuration by a proprietary process of v-grooving wherein a groove is first cut in the metal sheet via a custom v-groove machine to create v-channels where the bends in the sheet will occur to create sharp, angled, non-rounded edges.

    (39) In other example, someone may wish to purchase a new elevator sill system. In this instance, the sill foundation device of the present invention is comprised of extruded aluminum, plastics or other manufactured materials such as PVC, acrylic, polycarbonate, ABS, polystyrene, epoxy, resin or epoxy resin that is formed into the necessary shape to fit the associated elevator and to accommodate the sill foundation covering. The combined sill foundation and sill foundation covering are of the proper dimensions and possess the proper grooves and tracks such that it can be integrated into the desired elevator door system. In this example, the integrated sill foundation covering and sill foundation of the present invention create an elevator sill system with identical external properties as more expensive currently existing elevator sills systems at a fraction of the cost.

    (40) One of skill in the art will appreciate that the above examples do not limit the manner in which the device of the instant invention may be constructed and/or implemented but are just examples of the flexibility and low-cost of using the device of the present invention over known alternatives.

    (41) Publications cited throughout this document are hereby incorporated by reference in their entirety. Although the various aspects of the invention have been illustrated above by reference to examples and preferred embodiments, it will be appreciated that the scope of the invention is defined not by the foregoing description but by the following claims properly construed under principles of patent law.

    (42) Each and every feature described herein, and each and every combination of two or more of such features, is included within the scope of the present invention provided that the features included in such a combination are not mutually exclusive.