Brake controller, elevator system and a method for performing an emergency stop with an elevator hoisting machine driven with a frequency converter
09873591 · 2018-01-23
Assignee
Inventors
- Ari Kattainen (Hyvinkää, FI)
- Pasi Raassina (Numminen, FI)
- Tapio Saarikoski (Hyvinkää, FI)
- Lauri Stolt (Helsinki, FI)
- Arto Nakari (Hyvinkää, FI)
- Antti Kallioniemi (Jokela, FI)
Cpc classification
B66B1/32
PERFORMING OPERATIONS; TRANSPORTING
B66B1/308
PERFORMING OPERATIONS; TRANSPORTING
B66B13/22
PERFORMING OPERATIONS; TRANSPORTING
B66B5/00
PERFORMING OPERATIONS; TRANSPORTING
B66B1/30
PERFORMING OPERATIONS; TRANSPORTING
B66B5/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B1/32
PERFORMING OPERATIONS; TRANSPORTING
B66B13/22
PERFORMING OPERATIONS; TRANSPORTING
B66B5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A brake controller, an elevator system and a method for performing an emergency stop are provided. The brake controller includes an input for connecting the brake controller to the DC intermediate circuit of the frequency converter driving the hoisting machine of the elevator, an output for connecting the brake controller to the electromagnet of the brake, a switch for supplying electric power from the DC intermediate circuit of the frequency converter driving the hoisting machine of the elevator via the output to the electromagnet of a brake, and also a processor with which the operation of the brake controller is controlled by producing control pulses in the control pole of the switch of the brake controller.
Claims
1. A brake controller for controlling the electromagnetic brake of an elevator, said brake controller comprising: an input for connecting the brake controller to the DC intermediate circuit of a frequency converter driving the hoisting machine of the elevator; an input circuit for a safety signal disconnected/connected from outside the brake controller; two outputs for connecting the brake control to a first and second electromagnets of the brake, controlled with the processor independently of each other, via the first output, electric power is supplied from the DC intermediate circuit of the frequency converter driving the hoisting machine of the elevator to the first electromagnet of a brake, and via the second output, electric power is supplied from the DC intermediate circuit of the frequency converter driving the hoisting machine of the elevator to the second electromagnet; a solid-state switch for supplying electric power from the DC intermediate circuit of the frequency converter driving the hoisting machine of the elevator via the two outputs to the electromagnets of the brake; a brake switching logic connected to the input circuit and configured to prevent passage of a control pulses to a control pole of the solid-state switch when the safety signal is disconnected; and the processor, with which the operation of the brake controller is controlled by producing control pulses in the control pole of the solid-state switch of the brake controller, wherein the processor comprises a communications interface, via which the processor is connected to the elevator control; and the brake controller is configured to disconnect the electricity supply to the first electromagnet but to continue the electricity supply from the DC intermediate circuit of the frequency converter to the second electromagnet after brake controller has received from the elevator control an emergency stop request for starting an emergency stop to be performed at a reduced deceleration.
2. The brake controller according to claim 1, wherein the brake switching logic is configured to allow passage of the control pulses to the control pole of the switch of the brake controller when the safety signal is connected.
3. The brake controller according to claim 1, wherein the brake controller comprises indicator logic for forming a signal permitting startup of a run, and the indicator logic is configured to activate, and to disconnect, the signal permitting startup of a run on the basis of the status data of the brake switching logic.
4. The brake controller according to claim 1, wherein: a signal path of the control pulses travels to the control pole of the switch of the brake controller via the brake switching logic; and the electricity supply to the brake switching logic is arranged via the signal path of the safety signal.
5. The brake controller according to claim 1, wherein the signal path of the control pulses from the processor to the brake switching logic is arranged via an isolator.
6. The brake controller according to claim 1, wherein: the brake switching logic comprises a bipolar or multipolar signal switch, via which the control pulses travel to the control pole of the switch of the brake controller; and at least one pole of the signal switch is connected to the input circuit in such a way that the signal path of the control pulses through the signal switch breaks when the safety signal is disconnected.
7. The brake controller according to claim 4, wherein the electricity supply occurring via the signal path of the safety signal is configured to be disconnected by disconnecting the safety signal.
8. The brake controller according to claim 1, wherein the brake controller is implemented without any mechanical contactors.
9. A brake controller for controlling the electromagnetic brake of an elevator, comprising: an input for connecting the brake controller to a DC electricity source; an output for connecting the brake controller to an electromagnet of the brake: a transformer, which comprises a primary circuit and a secondary circuit; a rectifying bridge, which is connected between the secondary circuit of the transformer and the output of the brake controller; wherein: the input comprises a positive and a negative current conductors; the brake controller comprises: a high-side switch and a low-side switch, which are connected in series with each other between the positive and negative current conductors; a processor, with which the electricity supply to the electromagnet of the brake is controlled by producing control pulses in control poles of the high-side switch and low-side switch; and two capacitors, which are connected in series with each other between the positive and the negative current conductors; and the primary circuit of the transformer is connected between a connection point of the high-side switch and low-side switch and a connection point of the capacitors.
10. The brake controller according to claim 1, wherein: the brake controller comprises two controllable switches, the first of which is configured to supply electric power to the first electromagnet of the brake and the second is configured to supply electric power to the second electromagnet of the brake; the processor is configured to control the electricity supply to the first electromagnet by producing control pulses in the control pole of the first switch; and the processor is configured to control the electricity supply to the second electromagnet by producing control pulses in the control pole of the second switch.
11. The brake controller according to claim 1, wherein the brake controller is configured to disconnect the electricity supply to the first and to the second electromagnet after the brake controller has received from the elevator control a signal that the deceleration of the elevator car is below a threshold value.
12. An elevator system, comprising the brake controller according to claim 1 for controlling the brake of the hoisting machine of the elevator.
13. The elevator system according to claim 12, further comprising: a hoisting machine; an elevator car; the frequency converter, with which the elevator car is driven by supplying electric power to the hoisting machine; sensors configured to monitor the safety of the elevator; and an elevator control, which comprises an input for the data of the sensors, wherein the elevator control is configured to form an emergency stop request for starting an emergency stop to be performed at a reduced deceleration, when the data received from the sensors indicates that the safety of the elevator is endangered.
14. The elevator system according to claim 13, wherein: the elevator system comprises an acceleration sensor, which is connected to the elevator car; the elevator control comprises an input for the measuring data of the acceleration sensor; the elevator control comprises a memory, in which is recorded a threshold value of the deceleration of the elevator car; the elevator control is configured to compare the measuring data of the acceleration sensor to the threshold value for the deceleration of the elevator car recorded in memory; and the elevator control is configured to form a signal that the deceleration of the elevator car is below the threshold value.
Description
BRIEF EXPLANATION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
MORE DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(6)
(7) The elevator car is connected to the counterweight with ropes or with a belt traveling via the traction sheave of the hoisting machine. Various roping solutions known in the art can be used in an elevator system, and they are not presented in more detail in this context. The hoisting machine 6 also comprises an elevator motor, which is an electric motor, with which the elevator car is driven by rotating the traction sheave, as well as two electromagnetic brakes 9A, 9B, with which the traction sheave is braked and held in its position.
(8) Both electromagnetic brakes 9A, 9B of the hoisting machine comprise a frame part fixed to the frame of the hoisting machine and also an armature part movably supported on the frame part. The brake 9A, 9B comprises thruster springs, which resting on the frame part engage the brake by pressing the armature part onto the braking surface on the shaft of the rotor of the hoisting machine or e.g. on the traction sheave to brake the movement of the traction sheave. The frame part of the brake 9A, 9B comprises an electromagnet (i.e. a control coil), which when energized exerts a force of attraction between the frame part and the armature part. The brake is opened by supplying with the brake controller 7 current to the control coil of the brake, in which case the force of attraction of the electromagnet pulls the armature part off the braking surface and the braking force effect ceases. Correspondingly, the brake is connected by disconnecting the current supply to the control coil of the brake. With the brake controller 7 the electromagnetic brakes 9A, 9B of the hoisting machine are controlled independently of each other by supplying current separately to the control coil 10 of both electromagnetic brakes 9A, 9B.
(9) The hoisting machine 6 is driven with the frequency converter 1, by supplying electric power with the frequency converter 1 from the electricity network 25 to the electric motor of the hoisting machine 6. The frequency converter 1 comprises a rectifier 26, with which the voltage of the AC network 25 is rectified for the DC intermediate circuit 2A, 2B of the frequency converter. The DC intermediate circuit 2A, 2B comprises one or more intermediate circuit capacitors 49, which function as temporary stores of electrical energy. The DC voltage of the DC intermediate circuit 2A, 2B is further converted by the motor bridge 3 into the variable-amplitude and variable-frequency supply voltage of the electric motor.
(10) During motor braking electric power also returns from the electric motor via the motor bridge 3 back to the DC intermediate circuit 2A, 2B, from where it can be supplied onwards back to the electricity network 25 with a rectifier 26. The power returning to the DC intermediate circuit 2A, 2B during motor braking is also stored in an intermediate circuit capacitor 49. During motor braking the force effect of the electric motor 6 is in the opposite direction with respect to the direction of movement of the elevator car. Consequently, motor braking occurs e.g. in an elevator with counterweight when driving an empty elevator car upwards or when driving a fully loaded elevator car downwards.
(11) The elevator system according to
(12) The elevator system comprises an electronic supervision unit 20, which is a special microprocessor-controlled safety device fulfilling the EN IEC 61508 safety regulations and designed to comply with SIL 3 safety integrity level. The safety switches 28 are wired to the electronic supervision unit 20. The electronic supervision unit 20 is also connected with a communications bus 30 to the frequency converter 1, to the elevator control unit 35 and to the control unit of the elevator car, and the electronic supervision unit 20 monitors the safety of the elevator system on the basis of data it receives from the safety switches 28 and from the communications bus. The electronic supervision unit 20 forms a safety signal 13, on the basis of which a run with the elevator can be allowed or, on the other hand, prevented by disconnecting the power supply of the elevator motor 6 and by activating the machinery brakes 9A, 9B to brake the movement of the traction sheave of the hoisting machine. Consequently, the electronic supervision unit 20 prevents a run with the elevator e.g. when detecting that an entrance to the elevator hoistway has opened, when detecting that an elevator car has arrived at the extreme limit switch for permitted movement, and when detecting that the overspeed governor has activated. In addition, the electronic supervision unit receives the measuring data of a pulse encoder 27 from the frequency converter 1 via the communications bus 30, and monitors the movement of the elevator car in connection with, inter alia, an emergency stop on the basis of the measuring data of the pulse encoder 27 it receives from the frequency converter 1. The frequency converter 1 is provided with a safety logic 15, 16 to be connected to the signal path of the safety signal 13, which safety logic disconnects the power supply of the elevator motor and also connects the machinery brakes 9A, 9B.
(13) The safety logic is formed from the drive prevention logic 15 and also from the brake switching logic 16.
(14) The circuit diagram of the main circuit of the brake switching logic 16 and of the brake controller 7 is presented in more detail in
(15) In
(16) The brake controller 7 of
(17) The high-side 8A and the low-side 8B MOSFET transistors are connected alternately by producing with the DSP processor 11 short, preferably PWM modulated, pulses in the gates of the MOSFET transistors 8A, 8B. The switching frequency is preferably approx. 100 kilohertz-150 kilohertz. This type of high switching frequency enables the size of the transformer 36 to be minimized. With the rectifier 37 in the secondary circuit of the transformer 36 the secondary voltage of the transformer is rectified, after which the rectified voltage is supplied to the control coil 10 of the electromagnetic brake. A current damping circuit 38 is also connected in parallel with the control coil 10 on the secondary side of the transformer, which current damping circuit comprises one or more components (e.g. a resistor, capacitor, varistor, et cetera), which receive(s) the energy stored in the inductance of the control coil of the brake in connection with disconnection of the current of the control coil 10, and consequently accelerate(s) disconnection of the current of the control coil 10 and activation of the brake 9. Accelerated disconnection of the current occurs by opening the MOSFET transistor 39 in the secondary circuit of the brake controller, in which case the current of the coil 10 of the brake commutates to travel via the current damping circuit 38. The brake controller to be implemented with the transformer described here is particularly fail-safe, especially from the viewpoint of earth faults, because the power supply from the DC intermediate circuit 2A, 2B to both current conductors of the control coil 10 of the brake disconnects when the modulation of the IGBT transistors 8A, 8B on the primary side of the transformer 36 ceases.
(18) The brake controller 7 of
(19)
(20) Power supply from the DC intermediate circuit 2A, 2B to the coil 10 of the brake is again allowed by controlling the contact of the safety relay 14 closed, in which case DC voltage is connected from the DC voltage source 40 to the emitter of the PNP transistor 23 of the brake switching logic 16.
(21) As already stated in the preceding, the brake controller 7 of
(22) This means that the elevator system of
(23) In the emergency braking method one 9A of the brakes of the hoisting machine is connected by disconnecting the electricity supply to the electromagnet 10 of the aforementioned brake, but the other brake 9B is still kept open by continuing the electricity supply from the DC intermediate circuit 2A, 2B of the frequency converter to the electromagnet 10 of the aforementioned other brake 9B. At the same time the deceleration during an emergency stop of the elevator car is measured, and after a set amount of time has passed also the aforementioned second brake 9B is connected by disconnecting the electricity supply to the electromagnet 10 of the second brake 9B, after the deceleration of the elevator car is below a set threshold value.
(24) The frequency converter 1 of
(25) The frequency converter of
(26)
(27) It is obvious to the person skilled in the art that, differing from what is described above, the electronic supervision unit 20 can also be integrated into the brake controller 7, preferably on the same circuit card as the brake switching logic 16. In this case the electronic supervision unit 20 and the brake switching logic 16 form, however, subassemblies that are clearly distinguishable from each other, so that the fail-safe apparatus architecture according to the invention is not fragmented.
(28) It is further obvious to the person skilled in the art that that the brake controller 7 described above is suited to controlling also a car brake, in addition to a machinery brake 9A, 9B of the hoisting machine of an elevator, without mechanical contactors.
(29) The invention is described above by the aid of a few examples of its embodiment. It is obvious to the person skilled in the art that the invention is not only limited to the embodiments described above, but that many other applications are possible within the scope of the inventive concept defined by the claims.