System and method for use of purge gas to terminate internal combustion engine operation
09874157 ยท 2018-01-23
Inventors
Cpc classification
F02D17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0621
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02M25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A purge gas injection system for internal combustion engines is disclosed. The system comprises a purge gas container filled with a sufficient purge gas to interrupt the combustion cycle of the engine, equipped with a controllable flow device capable of initiating and terminating flow from the container upon demand, with tubing connected to the purge gas container to direct the purge gas to a nozzle mounted on the combustion air intake of the engine. The system can be operated whenever the undesired conditions of dieseling or engine run-on are experienced and the operator of the engine may cause the purge gas to flow into the combustion air intake to defeat the undesirable run-on conditions.
Claims
1. A system for operating a gaseous injection system for terminating continued operation in an internal combustion engine, comprising: a. a gas container containing purge gas in a quantity of purge gas to interrupt the combustion in the internal combustion engine, b. a controllable metering valve for initiating and terminating purge gas flow from the gas container on demand, c. the metering valve is actuated to produce a single metered amount of purge gas flow, d. tubing connecting the gas container to a nozzle to direct the purge gas into the combustion air intake of the internal combustion engine, and e. an interlock control circuit with the engine ON/OFF switch that inhibits system operation unless the engine ON/OFF switch is in the OFF position, whereby the operator of the engine can controllably introduce at least one metered amount of purge gas flow into the engine combustion air intake and rapidly alter the air-fuel mixture to suppress combustion.
2. The system for operating a gaseous injection system of claim 1, in which the metering valve has an electro-mechanical controllable actuator which is operated by a push button switch enabling the flow device to allow flow for as long as the push button switch is depressed.
3. The system for operating a gaseous injection system of claim 1, in which the nozzle distributes a dispersed purge of the combustion air intake volume of the engine.
4. The system for operating a gaseous injection system of claim 2, in which the power for the electro-mechanical controllable actuator is directly from an engine voltage source.
5. An apparatus for operating a gaseous injection system for terminating continued operation in an internal combustion engine, comprising: a. a purge gas container containing high pressure purge gas in a quantity suitable for multiple purge operations, b. an accumulator chamber to collect a fixed amount of purge gas from the purge gas container in a quantity of purge gas sufficient to interrupt the combustion in the internal combustion engine b. a controllable valve for initiating and terminating purge gas flow from the accumulator chamber on demand, c. the controllable valve is operated by a push button that actuates flow from the accumulator, d. tubing connecting the gas container to a nozzle to direct the purge gas from the accumulator into the combustion air intake of the internal combustion engine, and an interlock control circuit with the engine ON/OFF switch that inhibits system operation unless the engine ON/OFF switch is in the OFF position, whereby the operator of the engine can controllably introduce at least one metered amount of purge gas flow from the accumulator into the engine combustion air intake and rapidly alter the air-fuel mixture to suppress combustion.
6. The apparatus for operating a gaseous injection system of claim 5, in which the metering valve has an electro-mechanical controllable actuator which is operated by a push button switch enabling the flow device to allow flow for as long as the push button switch is depressed.
7. The apparatus for operating a gaseous injection system of claim 5, in which the nozzle distributes the purge gas in the combustion air intake volume of the engine.
8. The apparatus for operating a gaseous injection system of claim 6, in which the power for the electro-mechanical actuator is directly from an engine voltage source.
9. The apparatus for operating a gaseous injection system of claim 5, in which the purge gas is either carbon dioxide, nitrogen, argon, helium, or mixtures thereof.
10. The apparatus for operating a gaseous injection system of claim 5, in which the purge gas is taken from a stream of engine exhaust gases which have been recycled and collected in the purge gas container.
11. The apparatus for operating a gaseous injection system in claim 10, in which the recycled exhaust gas collected for purge gas has been compressed by a compressor to a pressure higher than the engine combustion air intake pressure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention, together with further advantages thereof, may best be understood by reference to the following description taken in conjunction with the accompanying drawings.
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DETAILED DESCRIPTION
(10) An invention is disclosed for the implementation of an apparatus or system to interrupt combustion in an internal combustion engine. Such an invention is desirable in those applications where dieseling or run-on might occur after shutoff of the ignition system and such run-on is not desired for reasons of operating preference or safety. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail in order not to unnecessarily obscure the present invention.
(11) Throughout this disclosure, the gas used for interruption of engine combustion is referred to as purge gas, inert gas or other more specific terms. When considering the embodiments described herein, the gas most appropriate to an individual application should be selected to ensure rapid alteration of the air-fuel ratio away from stoichiometric air-fuel ratio and interrupt the dieseling or run-on. As such, in any embodiment where the purge gas is described and exemplary description notes that carbon dioxide, CO2, or nitrogen, N2, could be used; it is not intended to limit the invention scope. The selection of purge gas may depend on the resources available to a person of skill implementing the invention and are not intended to be limiting in any way. As such, any of the gases used in examples might be substituted in the particular embodiment of the invention by inert gases such as Helium (He), Neon (Ne), Nitrogen (N2), Argon (Ar), Krypton (Kr), Xenon (Xe) or by other gases that are compatible with the device or engine design such as Oxygen (O2), engine exhaust gases, or water vapor and be within the scope of contemplated embodiments. It is the function of the selected purge gas to be safely introduced to rapidly alter of the air-fuel ratio away from stoichiometric air-fuel ratio and interrupt the dieseling or run-on being experienced in the internal combustion engine or other power cycle device. All of these gases described here can be interchanged in alternate embodiments and still accomplish the intent of the invention.
(12) Additionally, in many of the exemplary embodiments described herein, considerations might be described for implementation in a boat with a carbureted engine, but these too are not intended to impose any limitations on the scope of the invention embodiments described here. As a matter of example, the term carburetor inlet or intake manifold are used herein; but the term intake plenum, intake area, or intake chamber can be substituted for manifold, and the same result accomplished for an alternate configuration. Additionally, a person of skill would obviously appreciate the exemplary embodiments, configurations and features could readily could be used in other types of vehicles or systems that have a problem with engine dieseling or run-on such as automobile, recreational vehicles, gas turbines, jet turbines, or any other device designed to output mechanical power as a result of an internal combustion power cycle.
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(14) When choosing the location and orientation of the nozzle in this embodiment the volume and the rate of flow of the purge gas into the carburetor or intake manifold, the volume of the intake manifold or intake plenum and resulting air-fuel ratios in downstream distribution systems should be factored into an objective of the solution to cause the rapid alteration of the air-fuel ratio away from stoichiometric air-fuel ratio and interrupt the dieseling or run-on. Additionally, any interference in the carburetor that may impede the flow of the purge gas into the intake manifold, or affect normal operation of the engine, should be considered.
(15) In the embodiment illustrated in
(16) In some embodiments, the purge gas or CO2 container 1 will be a commercially available container rated for the pressure and temperature of the purge gas being used. In other embodiments, depending on the scale of the application, the gas container 1 may be larger and be considered a tank. In smaller scale embodiments the container 1 will be a smaller volume often referred to as a bottle. The purge gas container selected must meet other safety requirements and hence will likely be equipped with a properly rated shutoff or isolation valve as designated in mechanical engineering safety standards for use in applications where it is used to open or close the supply of compressed purge gas such as CO2. The embodiment chosen and design considerations may also merit use of a system pressure relief valve to prevent container 1 overpressure.
(17) The tubing 3 shown in
(18) The nozzle 4 is a mechanical device that, by its throat size and, perhaps a venturi inner shape, serves to set the direction and velocity of the purge gas when entering the carburetor or intake manifold. The nozzle 4 may be made of metal or any other material suitable for the operating condition requirements of the engine or other internal combustion device. In the embodiment shown in
(19) Specific embodiments of the nozzle 4 might need to consider the following requirements: Setting up the angle of injection to direct the CO2 into the carburetor inlet as efficiently as possible, while minimizing interference with normal operation; And; utilizing an attachment mechanism which precludes the introduction of any foreign parts into the carburetor during normal operation or during operation of the purge system. One approach in many marine applications is to fit the nozzle 4 over the flame arrestor hold down threaded rod, and hold the nozzle in place with a nut as illustrated in greater detail in
(20) The purge gas bottle 3 location will depend upon the type of actuator used to open and close the valve and therefore the supply of purge gas. The valve actuator can be configured to be operated locally or operated remotely. If operated locally, the valve and handle 2 are typically mounted on the CO2 purge gas bottle 1, which requires the bottle 1 to be conveniently mounted where the vehicle operator can open or close the valve 6 from their normal operating position (i.e. The driver's seat). If remote actuation is provided, the CO2 bottle 1 could be mounted in any convenient storage location and remote actuation method chosen have a lever, handle or pushbutton located near the operator to initiate the purge gas in the system. Either mechanical or electro-mechanical devices would be added to the
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(25) In the embodiment depicted in
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(27) In the embodiment illustrated in
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(29) In another embodiment, the system button could be replaced or augmented by an automated control system that senses engine operating conditions where dieseling is likely to occur and automatically injects or enables operator actuated injection of a controlled volume of purge gas when the engine shut-off command is given via the OFF switch. Sensed conditions could include engine temperature, exhaust gas flow or gas monitoring or other operating variable that indicates the conditions for dieseling are present. In an alternate embodiment, an engine RPM indication provides the indication that the engine or system is continuing to operate after the ignition is in the OFF position. This automatic arming of the controls would enable the system to be designed to operate to actuate and interrupt dieseling without operator involvement to arm the system as part of the engine shutdown process. In an alternate embodiment, the actuation switch and arming could be included in the ignition switch contacts to actuate the system as part of engine shutoff via a special setting on the engine ignition switch or as a normal engine shutdown feature. These alternate embodiments enable a fully automatic, sensed condition actuation; operator initiated actuation using separate switches or buttons; or routine actuation as part of normal shutdown every time the engine is stopped. A person of skill could appreciate that any of these options can be implemented and be within the contemplated scope of the invention disclosed herein.
(30) A remote electrical actuator is an alternate embodiment that would use a switch or pushbutton 17 located near the engine operator (i.e. Located on the dash as was illustrated in
(31) The tubing 3 between the purge gas bottle 1 and the injection nozzle 4 can be routed to adapt to design needs not shown in the illustrations of this application and be within the contemplated scope of the invention. Selection of the tubing 3 needs to consider the service conditions in terms of the operating pressures and temperatures in the proposed configurations, material compatibility, as well as vibration or other fatigue that may impact the working life of the implementation.
(32) If a remote actuator is used, this will involve mounting a switch, lever, handle, or pushbutton on the dash or any convenient location within reach of the engine operator. While not absolutely necessary, the remote actuator pushbutton device 17 used should be a spring return type 13 such that it will cause the flow of CO2 while force is applied and stop the flow of CO2 when the force is removed.
(33) In a further and alternate embodiment, the need for purge bottle change out could be avoided if some of the combustion exhaust gases created during normal operation were stored in a container, and then injected into the carburetor when dieseling was occurring. The post-combustion exhaust gases contain a large percentage of purge gases (e.g., CO2, N2, other gas previously disclosed) and would also displace oxygen if injected into the carburetor. This approach is illustrated in system 500 shown in
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(35) In the embodiment illustrated in
(36) If necessary to ensure adequate flow rates, a compressor not shown in
(37) In every application of this invention it will be necessary to ensure materials are used that are capable of performing under the applicable operating conditions, including the pressure, temperature, humidity and loads applied to the materials, as well as comply with any applicable Codes and Standards in effect. Additionally, if commercially available hardware is used, then follow any recommendations from those manufacturers.
(38) Variations of the embodiments previously disclosed can be achieved using the following embodiment details or feature considerations. A person of skill would appreciate the situations where these variations might occur, all while comporting with the scope of the invention disclosed herein. The variations include, but are not limited to:
(39) As previously disclosed the use of flow control devises such as flow restrictions or orifices, flow meters and flow control valves to regulate the flow of the purge gas and allow for the system to be used on a wide range of engine sizes or purge gas volume needs. Additionally, the design of the nozzle 4 can be altered to achieve these objectives without the addition of more individual parts to the system disclosed.
(40) Further automation of the system by use of additional switches, electro-mechanically operated valves, relays or other control devices for system operation, such as causing the momentary flow of purge gas by just placing the engine switch in the OFF position and using the OFF position signal to actuate the purge system. This integrated implementation would be of assistance to the operator of any vehicle where the system is implemented and simplify its actuation.
(41) In other embodiments, the use of additional sensing instrumentation and controls to foresee a dieseling or run-on situation or the severity of a dieseling situation would be helpful to the system. These may include sensors 29 as shown in
(42) As previously disclosed for the various embodiments, the nozzle 4 location can be installed in other injection locations such as the fuel intake manifold or anywhere that the purge would eliminate the dieseling condition
(43) Alternate embodiments may consider the problem presented by inadvertent actuation. This could be remedied by embodiments that include interlocks to prevent inadvertent actuation, such as requiring the key to be in the OFF position, or no spark present, before allowing the injection/purge to occur.
(44) Additionally, embodiments of the system could consider the need to minimize the risk of thermal shock damage by storing the purge gas at a low pressure such that the temperature drop is minimized when the gas is expanded into the carburetor. Yet another embodiment alternative to this would be using a longer length of tubing going to the nozzle, routing along engine exhaust components, or using heating elements that allow the purge gas to be warmed as it travels down the tubing before entering the carburetor.
(45) The operation of the system embodiments disclosed herein is described in the following. A person of skill would appreciate that many variations of this operation might be necessitated by embodiment alternatives disclosed herein, including additional steps not disclosed in the following. As such, this operational description is not limiting with respect to the scope of the invention disclosed in this application.
(46) Considering the embodiment illustrated in
(47) With the remote actuator embodiment, the operation is somewhat automated by placing the system 400 (see
(48) Although the foregoing invention has been described in some detail for purposes of clarity of understanding, it will be apparent that certain changes and modifications may be practiced within the scope of the appended claims. Accordingly, the present embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalents of the appended claims.
(49) 1. A gaseous injection system for terminating continued operation in an internal combustion engine, comprising:
(50) a. a gas container providing purge gas in a quantity of purge gas sufficient to rapidly interrupt the combustion in the internal combustion engine,
(51) b. a controllable flow device for initiating and terminating purge gas flow from the gas container,
(52) c. tubing connecting the gas container to a mechanical fitting capable of directing the purge gas into the combustion air intake of the internal combustion engine,
(53) whereby the operator of the engine can controllably introduce purge gas flow into the air intake and rapidly alter the air-fuel mixture to suppress combustion.
(54) 2. The gaseous injection system of claim 1, in which the gas container is at a very high pressure relative to the combustion air intake of the engine and the controllable flow device enables rapid expansion of the gas such that the gas directed into the combustion air intake is at a significantly lower temperature relative to the ambient operating conditions of the engine.
(55) 3. The gaseous injection system of claim 1, in which the controllable flow device enables metered flow amounts to be actuated by the operator.
(56) 4. The gaseous injection system of claim 3, in which the controllable flow device includes a metering flow orifice.
(57) 5. The gaseous injection system of claim 1, in which the purge gas is either carbon dioxide, nitrogen, argon, helium, or mixtures thereof.
(58) 6. The gaseous injection system of claim 1, in which the purge gas is taken from a stream of engine exhaust gases which have been collected in the gas container.
(59) 7. The gaseous injection system of claim 6, in which the recycled exhaust gas collected for purge gas has been compressed by a compressor to a pressure significantly higher than the engine combustion air intake pressure.
(60) 8. The gaseous injection system of claim 1, in which the mechanical fitting is a spread shaped nozzle to enable a rapid purge of the combustion air intake volume of the engine.
(61) 9. The gaseous injection system of claim 8, in which the nozzle is a venturi at the point of entry into the engine combustion air intake.
(62) 10. The gaseous injection system of claim 8, in which the nozzle angled at the point of entry into the engine combustion air intake.
(63) 11. The gaseous injection system of claim 1, in which the tubing is routed across and attached to the engine in a thermally coupled manner to enable engine heat to warm the purge gas prior to it exiting from the mechanical fitting.
(64) 12. The gaseous injection system of claim 1, in which the controllable flow device can be operated by a remote mechanical mechanism accessible by the engine operator.
(65) 13. An apparatus for operating a gaseous injection system for terminating continued operation in an internal combustion engine, comprising:
(66) a. a gas container providing purge gas in a quantity of purge gas sufficient to rapidly interrupt the combustion in the internal combustion engine,
(67) b. an electro-mechanical controllable flow device for initiating and terminating purge gas flow from the gas container on demand,
(68) c. tubing connecting the gas container to a mechanical fitting capable of directing the purge gas into the combustion air intake of the internal combustion engine,
(69) whereby the operator of the engine can controllably introduce purge gas flow into the engine combustion air intake and rapidly alter the air-fuel mixture to suppress combustion.
(70) 14. The apparatus for operating a gaseous injection system of claim 13, in which the electro-mechanical controllable flow device is a metering valve.
(71) 15. The apparatus for operating a gaseous injection system of claim 13, in which the electro-mechanical controllable flow device is operated by a push button actuation enabling the flow device to allow flow for as long as the push button actuation is depressed.
(72) 16. The apparatus for operating a gaseous injection system of claim 13, in which the electro-mechanical controllable flow device is operated by a push button that actuates only a metered amount of purge gas flow.
(73) 17. The apparatus for operating a gaseous injection system according to claim 15 or 16, further comprising an interlock control circuit with the engine ON/OFF switch that inhibits system operation unless the engine ON/OFF switch is in the OFF position.
(74) 18. The apparatus for operating a gaseous injection system of claim 13, in which the mechanical fitting is a spread shaped nozzle to enable a rapid purge of the combustion air intake volume of the engine.
(75) 19. A method of introducing purge gas to terminate engine-run-on in internal combustion engines, comprising:
(76) a. providing a gas container containing a quantity of purge gas sufficient to rapidly interrupt the combustion in the internal combustion engine,
(77) b. rapidly manipulating a controllable flow device for initiating and terminating purge gas flow from the gas container,
(78) c. enabling flow into tubing connecting the gas container to a mechanical fitting capable of directing the purge gas into the combustion air intake of the internal combustion engine,
(79) whereby the operator of the engine controllably introduces purge gas flow into the air intake and rapidly alters the air-fuel mixture to suppress combustion and defeat the undesireable conditions of dieseling or engine run-on.