Support plate system for elevated flooring tiles
09874029 ยท 2018-01-23
Assignee
Inventors
Cpc classification
E04F15/02452
FIXED CONSTRUCTIONS
International classification
Abstract
An elevated flooring surface assembly including surface tiles disposed on respective support plates, the corners of which in turn rest on support pedestals disposed upon a fixed surface with a predetermined spacing therebetween to provide for increased degrees of support of the surface tiles above the fixed surface.
Claims
1. A method of constructing an elevated flooring surface, comprising: locating a plurality of support pedestals upon a fixed surface with a predetermined spacing between the support pedestals; placing support plates over top surfaces of the plurality of support pedestals; wherein each support plate includes a base having a top surface, a bottom surface opposite to the top surface, a plurality of corner portions, a plurality of outer edge segments disposed between adjacent corner portions, a first locating structure attached to a first of the outer edge segments and extending away from the top surface, a second locating structure attached to a second of the outer edge segments and extending away from the top surface; wherein the second outer edge segment is adjacent the first outer edge segment; wherein a first corner portion of the plurality of corner portions is positioned between the first and second outer edge segments; wherein the first and second locating structures extend towards but not to the first corner portion; wherein each support plate includes at least three corner portions that are respectively disposed over the top surfaces of at least three of the support pedestals; positioning each of a plurality of surface tiles over a respective one of the support plates so that a first of a plurality of outer edge segments of the surface tile abuts the first locating structure of the first outer edge segment of the support plate and so that a second of the plurality of outer edge segments of the surface tile abuts the second locating structure of the second outer edge segment of the support plate, wherein each surface tile includes a top surface, a bottom surface opposite to the top surface, and a plurality of corner portions, wherein each outer edge segment of each support tile is disposed between adjacent corner portions of the surface tile, wherein at least one adhesive secures the bottom surface of each surface tile to the top surface of the one of the support plates, and wherein the top surfaces of the surface tiles collectively form the elevated flooring surface over the fixed surface; positioning an attachment apparatus into a space between the first and second locating structures over the first corner portion of a first of the support plates; and using the attachment apparatus to secure the first support plate to one of the support pedestals.
2. The method of claim 1, wherein the attachment apparatus includes a threaded fastener, and wherein the using includes: threading the fastener into the support pedestal.
3. The method of claim 1, further including: disposing the at least one adhesive onto the top surfaces of the support plates and/or onto the bottom surface of each of the plurality of surface tiles.
4. The method of claim 3, wherein the disposing step occurs after the placing step.
5. The method of claim 3, wherein the at least one adhesive is in a semi-solid or substantially solid state during the disposing step.
6. The method of claim 3, wherein the at least one adhesive is in a fluid state during the disposing step.
7. The method of claim 6, further including allowing the at least one adhesive to solidify into a solid state after the disposing step.
8. The method of claim 7, wherein the at least one adhesive is substantially free of solvents after the step of allowing the at least one adhesive to solidify.
9. The method of claim 1, wherein the at least one adhesive is at least one strip of adhesive.
10. The method of claim 1, wherein the at least one adhesive is inorganic.
11. The method of claim 1, wherein the at least one adhesive is organic.
12. The method of claim 1, wherein a third of the outer edge segments of each support plate is free of locating structures extending away from the top surface.
13. The method of claim 1, wherein each support pedestal includes a base member that rests on the fixed surface, a support member, and a central section that interconnects the base member and support member, wherein the support plates are disposed on top surfaces of the support members of the support pedestals.
14. A method of constructing an elevated flooring surface, comprising: locating a plurality of support pedestals upon a fixed surface with a predetermined spacing between the support pedestals; placing support plates over top surfaces of the plurality of support pedestals; wherein each support plate includes a base having a top surface, a bottom surface opposite to the top surface, a plurality of corner portions, a plurality of outer edge segments disposed between adjacent corner portions, a first locating structure attached to a first of the outer edge segments and extending away from the top surface, a second locating structure attached to a second of the outer edge segments and extending away from the top surface; wherein the second outer edge segment is adjacent the first outer edge segment; wherein a first corner portion of the plurality of corner portions is positioned between the first and second outer edge segments; wherein the first and second locating structures extend towards but not to the first corner portion; wherein each support plate includes at least three corner portions that are respectively disposed over the top surfaces of at least three of the support pedestals; positioning each of a plurality of surface tiles over a respective one of the support plates so that a first of a plurality of outer edge segments of the surface tile abuts the first locating structure of the first outer edge segment of the support plate and so that a second of the plurality of outer edge segments of the surface tile abuts the second locating structure of the second outer edge segment of the support plate, wherein each surface tile includes a top surface, a bottom surface opposite to the top surface, and a plurality of corner portions, wherein each outer edge segment of each support tile is disposed between adjacent corner portions of the surface tile, wherein at least one adhesive secures the bottom surface of each surface tile to the top surface of the one of the support plates, and wherein the top surfaces of the surface tiles collectively form the elevated flooring surface over the fixed surface; positioning an attachment apparatus into a space between the first and second locating structures over the first corner portion of a first of the support plates; and using the attachment apparatus to secure the first support plate to one of the support pedestals, wherein the attachment apparatus includes a washer, and wherein the positioning includes: disposing the washer over the top surface of the support plate.
15. A method of constructing an elevated flooring surface, comprising: locating a plurality of support pedestals upon a fixed surface with a predetermined spacing between the support pedestals; placing support plates over top surfaces of the plurality of support pedestals; wherein each support plate includes a base having a top surface, a bottom surface opposite to the top surface, a plurality of corner portions, a plurality of outer edge segments disposed between adjacent corner portions, a first locating structure attached to a first of the outer edge segments and extending away from the top surface, a second locating structure attached to a second of the outer edge segments and extending away from the top surface; wherein the second outer edge segment is adjacent the first outer edge segment; wherein a first corner portion of the plurality of corner portions is positioned between the first and second outer edge segments; wherein a gap is disposed over the first corner portion between the first and second locating structures; wherein each support plate includes at least three corner portions that are respectively disposed over the top surfaces of at least three of the support pedestals; positioning each of a plurality of surface tiles over a respective one of the support plates so that a first of a plurality of outer edge segments of the surface tile abuts the first locating structure of the first outer edge segment of the support plate and so that a second of the plurality of outer edge segments of the surface tile abuts the second locating structure of the second outer edge segment of the support plate, wherein each surface tile includes a top surface, a bottom surface opposite to the top surface, and a plurality of corner portions, wherein each outer edge segment of each support tile is disposed between adjacent corner portions of the surface tile, wherein at least one adhesive secures the bottom surface of each surface tile to the top surface of the one of the support plates, and wherein the top surfaces of the surface tiles collectively form the elevated flooring surface over the fixed surface; positioning an attachment apparatus into the gap; and using the attachment apparatus to secure the first support plate to one of the support pedestals.
16. The method of claim 15, wherein the attachment apparatus includes a threaded fastener, and wherein the using includes: threading the fastener into the support pedestal.
17. The method of claim 15, further including: disposing the at least one adhesive onto the top surfaces of the support plates and/or onto the bottom surface of each of the plurality of surface tiles.
18. The method of claim 15, wherein each support pedestal includes a base member that rests on the fixed surface, a support member, and a central section that interconnects the base member and support member, wherein the support plates are disposed on top surfaces of the support members of the support pedestals.
19. A method of constructing an elevated flooring surface, comprising: locating a plurality of support pedestals upon a fixed surface with a predetermined spacing between the support pedestals; placing support plates over top surfaces of the plurality of support pedestals; wherein each support plate includes a base having a top surface, a bottom surface opposite to the top surface, a plurality of corner portions, a plurality of outer edge segments disposed between adjacent corner portions, a first locating structure attached to a first of the outer edge segments and extending away from the top surface, a second locating structure attached to a second of the outer edge segments and extending away from the top surface; wherein the second outer edge segment is adjacent the first outer edge segment; wherein a first corner portion of the plurality of corner portions is positioned between the first and second outer edge segments; wherein a gap is disposed over the first corner portion between the first and second locating structures; wherein each support plate includes at least three corner portions that are respectively disposed over the top surfaces of at least three of the support pedestals; positioning each of a plurality of surface tiles over a respective one of the support plates so that a first of a plurality of outer edge segments of the surface tile abuts the first locating structure of the first outer edge segment of the support plate and so that a second of the plurality of outer edge segments of the surface tile abuts the second locating structure of the second outer edge segment of the support plate, wherein each surface tile includes a top surface, a bottom surface opposite to the top surface, and a plurality of corner portions, wherein each outer edge segment of each support tile is disposed between adjacent corner portions of the surface tile, wherein at least one adhesive secures the bottom surface of each surface tile to the top surface of the one of the support plates, and wherein the top surfaces of the surface tiles collectively form the elevated flooring surface over the fixed surface; positioning an attachment apparatus into the gap; and using the attachment apparatus to secure the first support plate to one of the support pedestals, wherein the attachment apparatus includes a washer, and wherein the positioning includes: disposing the washer over the top surface of the support plate.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(17) The support pedestals 201 can be placed in a spaced-apart relation on fixed surfaces including, but not limited to, rooftops, plazas, over concrete slabs including cracked or uneven concrete slabs or sub-floors and can be placed within fountains and water features and the like. The elevated building surface assembly 100 can be used for both interior and exterior applications. For instance, the bottom surfaces 112 of the corner portions 110 of each building surface component 102 may be placed upon several support pedestals 201 to elevate the building surface component 102 above the fixed surface. As illustrated in
(18) The support pedestals 201 forming the support structure 200 may be height-adjustable, fixed height, or any combination thereof and may be constructed of any appropriate materials (e.g., metals, plastics, carbon fibers, composites, etc.). Broadly, each support pedestal 201 may include a lower portion that is adapted to be placed upon a fixed surface, an upper portion for receiving a building surface component 102, and a central section extending between or otherwise interconnecting (e.g., perpendicularly) the upper and lower portions. The support pedestals 201 may be laid out in various configurations as may be dictated by the shape and size of the building surface components, such as a rectangular configuration or a triangular configuration to support rectangular or triangular building surface components.
(19) Turning now to
(20) As shown in
(21) With reference now to
(22) At least one locating structure 324 may be attached or otherwise connected to at least a first outer edge segment 320.sub.1 of the support plate 300 and may extend in a direction away from the top surface 308 of the support plate 300, such as in an upward direction away from the bottom surface 312. The locating structure 324 is broadly configured to abut (e.g., contact) a corresponding outer edge segment 116 of a building surface component 102 (e.g., see
(23) As an example, the locating structure 324 may be in the form of at least one wall (e.g., lip, rib) that extends away from the upper surface 308 (e.g., at 90 or at any other appropriate angle) along at least a portion of the length of the first outer edge segment 320.sub.1 between adjacent corresponding corner portions 316 (e.g. either the entire length as shown in
(24) As shown in
(25) In one arrangement, another locating structure 324 may be attached or otherwise connected to a third outer edge segment 320.sub.3 of the support plate 300 and may extend in a direction away from the top surface 308 of the support plate 300, such as in an upward direction away from the bottom surface 312. As shown in
(26) To facilitate the reader's understanding of how support plates 300 may be incorporated and used within an elevated building surface assembly 100, various methods of constructing an elevated building surface assembly 100 at a particular site of interest will now be discussed. As initially shown in
(27) In any case, one or more support plates 300 may be appropriately placed over the top surfaces 220 of a plurality of the support pedestals 201, such as by placing the bottom surface 312 of each support plate 300 adjacent corner portions 316 onto or over the upper surfaces 220 of different respective adjacent support pedestals 201 as shown in
(28) The method may then include positioning a building surface component 102 over and/or on each respective support plate 300 so that one of the outer edge segments 116 of the building surface component 102 abuts (e.g., full contact, near contact, etc.) the locating structure 324 of the first outer edge segment 320.sub.1 of the support plate 300. Compare building surface component 102 and support plate 300 in
(29) The building surface components 102 may be positioned over the support plates 300 at the site after the support plates 300 have already been positioned over the support pedestals 201. Stated differently, in contrast to positioning the building surface components 102 on the support plates 300 at a manufacturing facility or the like and then transporting each building surface component 102/support plate 300 unit to the site at which the elevated flooring surface is being built, the building surface components 102 and support plates 300 may be separately transported to the site (e.g., whether as part of the same or different shipments) and then building surface components 102 may be positioned over the support plates 300 at the site (after the support plates 300 have already been positioned over the support pedestals 201).
(30) In any case, once the building surface component 102 is laid over base 304 of the support plate 300 as shown in
(31) In one arrangement, at least one adhesive 400 may be disposed (e.g., applied, placed, etc.) onto the top surfaces 308 of the support plates 300 and/or onto the bottom surfaces 112 of the building surface components 102 and then the building surface components 102 may be placed over the support plates 300 so that the at least one adhesive 400 secures or bonds the building surface components 102 to the support plates 300 and thereby further increases the overall durability of the elevated building surface assembly 100 and the like. Compare
(32) As another example, the at least one adhesive 400 may be in a fluid state when it is applied to the top surface 308 of the support plate 300 and/or the bottom surface 112 of the building surface component 102 and then be allowed to solidify (e.g., through drying, heat, cooling, etc.) after the building surface component 102 is placed onto the support plate 300 to secure the building surface component 102 to the support plate 300. In one arrangement, the at least one adhesive 400 may include any appropriate organic or inorganic adhesive. As one example, the at least one adhesive 400 may be in the nature of a non-reactive adhesive such as a drying-type adhesive. For instance, the at least one adhesive 400 may be a solvent-based adhesive (e.g. mixture of polymers dissolved in a solvent) where the adhesive hardens or solidifies as the solvent evaporates to secure the surface tiles to the support plates (e.g., such that the adhesive is substantially free of solvents after the adhesive has solidified). As another example, the adhesive may be in the form of a water-based (waterborne) adhesives, such as formulated from natural or synthetic polymers. As a further example, the at least one adhesive 400 may be a hot adhesive (e.g., hot melt adhesive) such as a thermoplastic applied in molten form which solidifies on cooling to bond the building surface components 102 to the support plates 300. As a still further example, the at least one adhesive 400 may be in the form of a reactive adhesive such as a one-part adhesive that hardens via a chemical reaction with an external energy source (e.g., radiation, heat, moisture), a multi-component or part adhesive that hardens by mixing together two or more components that chemically react, or the like.
(33) In one arrangement, a gap 600 may be provided on the top surface 308 of the support plate 300 and the bottom surface 112 of the building surface component 102 over which the at least one adhesive is not applied. As shown in
(34) As discussed previously, a locating structure 324 need not necessarily extend along an entirety of a particular outer edge segment 320 of a support plate 300. With reference to the support plate 300 of
(35) In any case, the spaces 328 may facilitate attachment of the support plate 300 to the support pedestals 201. As one example, and with reference now to
(36) Before placement of a building surface component 102 over the support plate 300 as discussed previously, the washer 504 may be placed over the top surface 308 of the support plate 300 adjacent a corner portion 316 of the support plate 300. The fastener 508 may then be inserted through the aperture 512 and into the upper surface 220 of the support pedestal 102 until the head (not labeled) of the fastener 508 contacts the washer 512 and clamps the washer 504 against the top surface 308 of the support plate 300 which thus clamps the support plate 300 against the upper surface 220 of the support pedestal 201. See
(37) In one arrangement, the washer 504 may include a notch 516 therein that may allow for rotation of the washer 504 and alignment of the notch 516 with the support plate 300 (or another support plate 300 disposed over the upper surface 220 of the support pedestal 201) to allow for removal of the support plate 300 and building surface component 102 from the support pedestal 201 without having to first remove any other support plates 300 and building surface components 102 from the upper surface 220 of the support pedestal 201. See
(38) The foregoing description has been presented for purposes of illustration and description. Furthermore, the description is not intended to limit the invention to the form disclosed herein. Consequently, variations and modifications commensurate with the above teachings, and skill and knowledge of the relevant art, are within the scope of the present invention. As one example, while a single building surface component 102 is shown being laid over a single support plate 300 in the figures herein, it is envisioned that two or more building surface components 102 may be laid over and supported on a single support plate 300. As just one simplistic example, the single building surface component 102 shown in
(39) As another example, not all support plates 300 in a particular elevated building surface assembly 100 need be of the same configuration. For instance, it may be beneficial for some support plates 300 of an elevated building surface assembly 100 to be of the configuration shown in
(40) As a further example, it is not necessary that the spaces 328 are provided on the support plates 300 disclosed herein to allow the support plates 300 to be secured to the support pedestals 201. That is, various other types of attachment apparatuses and systems are envisioned and encompassed herein that may be used to secure the support plates 300 to the support pedestals 201 even if the locating structures 324 extend to the corner portions 316 of the support plates 300. As one simplistic example, fasteners may be inserted through the base 304 and into the upper surfaces 220 of the support pedestals 201 to secure the support plates 300 to the support pedestals 201 (e.g., before the building surface components 102 are placed over the support plates 300).
(41) It is also to be understood that the various components disclosed herein, spaces between adjacent components, etc. are not necessarily drawn to scale. Also, many components have been labeled herein as first, second, third, etc. merely to assist the reader in understanding the relationships between the components and does not imply that an elevated building surface assembly encompassed herein need necessarily have the specific arrangements shown and described herein.
(42) One or more various combinations of the above discussed arrangements and embodiments are also envisioned. While this disclosure contains many specifics, these should not be construed as limitations on the scope of the disclosure or of what may be claimed, but rather as descriptions of features specific to particular embodiments of the disclosure. Furthermore, certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.