Cooling water control apparatus
09874134 ยท 2018-01-23
Assignee
Inventors
- Yohei Hosokawa (Susono, JP)
- Takashi Amano (Susono, JP)
- Satoru Ito (Susono, JP)
- Kojiro Hayakawa (Shizuoka-ken, JP)
Cpc classification
F01P11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2025/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2060/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2060/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2007/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01K13/02
PHYSICS
F01P2031/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M15/042
PHYSICS
F01P7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01P11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01K13/02
PHYSICS
F01P11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cooling water control apparatus is a cooling water control apparatus for controlling a cooling apparatus having a first pipe which circulates cooling water through an engine; a second pipe which circulates the cooling water not through the engine; and a switching valve whose state is changed between opened and closed states, and has: a detecting device which detects first temperature of the cooling water in a pipe portion of the first pipe between the engine and the switching valve; and a determining device which determines that there is failure of the switching valve whose state is the closed state, if required period from the output of the command for changing the state of the switching valve from the opened state to the closed state until the first temperature reaches predetermined temperature is larger than predetermined target period.
Claims
1. A cooling water control apparatus for controlling a cooling apparatus, the cooling apparatus being provided with: (i) a first pipe which circulates a cooling water and which passes through an inside of an engine; (ii) a second pipe which circulates the cooling water and which does not pass through the inside of the engine; and (iii) a switching valve which is disposed at a downstream side of the engine, a state of the switching valve being changed between an opened state and a closed state in accordance with a command, the opened state allowing a first flow amount of cooling water to flow from the first pipe to the second pipe, the closed state allowing a second flow amount of cooling water to flow from the first pipe to the second pipe, the second flow amount being less than the first flow amount, the cooling water control apparatus comprising a controller, the controller being programmed to: detect a first temperature of the cooling water in a pipe portion of the first pipe, the pipe portion being located between the engine and the switching valve; and determine that there is a failure of the switching valve that is in the closed state, when a required time period is larger than a determination period, wherein the required time period is the time period from the output of the command for changing the state of the switching valve from the opened state to the closed state until the first temperature reaches a determination temperature, the determination temperature is higher than the first temperature, as it was measured at the time of the output of the command for changing the state of the switching valve from the opened state to the closed state, the switching valve being provided with: (i) a valve portion, wherein the valve portion opens a passage between the first and second pipes such that the first flow amount of the cooling water flows from the first pipe to the second pipe when the state of the switching valve is the opened state and the valve portion closes the passage between the first and second pipes when the state of the switching valve is the closed state; and (ii) a micro flowing portion which allows the second flow amount of the cooling water to flow from the first pipe to the second pipe when the state of the switching valve is the closed state, the controller being programmed to determine that there is a failure of the micro flowing portion, when the required time period is larger than the determination period.
2. The cooling water control apparatus according to claim 1, wherein the controller is programmed to determine whether or not there is the failure of the switching valve that is in the closed state on the basis of whether or not the required time period is larger than the determination period, when a predetermined time does not lapse after the engine starts to operate, the controller is programmed to determine whether or not there is the failure of the switching valve that is in the closed state on the basis of a difference between the first temperature and a second temperature of the cooling water in the second pipe, when the predetermined time lapses after the engine starts to operate.
3. The cooling water control apparatus according to claim 2, wherein The controller is programmed to determine that there is the failure of the switching valve that is in the closed state, when the difference is larger than a predetermined threshold value.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Hereinafter, a vehicle 1 which is provided with a cooling apparatus 10 will be explained, as an embodiment of the present invention, with reference to the drawings.
(13) (1) Structure of Vehicle
(14) Firstly, with reference to
(15) As illustrated in
(16) The cooling apparatus 10 is provided with: a switching valve 13; an electrical WP (Water Pump) 16; a water temperature sensor 17b; and a water temperature sensor 17w. Furthermore, the cooling apparatus 10 may be provided with: an exhaust heat recovery equipment 11; a heater core 12; a radiator 14; and a thermostat 15. Moreover, the cooling apparatus 10 is provided with a cooling water pipe 18 which is constructed from a cooling water pipe 18a; a cooling water pipe 18b; a cooling water pipe 181a; a cooling water pipe 181b; a cooling water pipe 181c; a cooling water pipe 181d; a cooling water pipe 182a; a cooling water pipe 182b; a cooling water pipe 182c; a cooling water pipe 182d; a cooling water pipe 183a; and a cooling water pipe 183b.
(17) The electrical WP 16 is a pump which ejects a desired flow amount of cooling water. The cooling water which is ejected from the electric WP 16 flows into the cooling water pipe 18a. The cooling water pipe 18a branches into the cooling water pipe 181a and the cooling water pipe 182a.
(18) The cooling water pipe 181a is connected to the engine 20. The cooling water pipe 181b extends from the engine 20. The cooling water pipe 181b branches into the cooling water pipe 181c which is connected to the switching valve 13 and the cooling water pipe 183a which is connected to the radiator 14. The cooling water pipe 181d extends from the switching valve 13. The cooling water pipe 181d joins the cooling water pipe 182b which extends from the exhaust heat recovery equipment 11, and is connected to the cooling water pipe 182c which is connected to the heater core 12. The cooling water pipe 182d which is connected to the thermostat 15 extends from the heater core 12. The cooling water pipe 18b which is connected to the electrical WP 16 extends from the thermostat 15. Namely, the cooling water which is ejected from the electric WP 16 returns to the electric WP 16 by passing through the cooling water pipe 18a, the cooling water pipe 181a, the cooling water pipe 181b, the cooling water pipe 181c, the cooling water pipe 181d, the cooling water pipe 182c, the cooling water pipe 182d and the cooling water pipe 18b in this order. Namely, the cooling water pipe 18a, the cooling water pipe 181a, the cooling water pipe 181b, the cooling water pipe 181c, the cooling water pipe 181d, the cooling water pipe 182c, the cooling water pipe 182d and the cooling water pipe 18b form a main pipe which passes through the engine 20 (i.e. does not bypass the engine 20) and does not pass through the radiator 14 (i.e. bypasses the radiator 14). Incidentally, the main pipe is one example of the above described first pipe.
(19) On the other hand, the cooling water pipe 182a is connected to the exhaust heat recovery equipment 11. The cooling water pipe 182b extends from the exhaust heat recovery equipment 11. The cooling water pipe 182b joins the cooling water pipe 181d which extends from the switching valve 13, and is connected to the cooling water pipe 182c which is connected to the heater core 12. Namely, the cooling water which is ejected from the electric WP 16 returns to the electric WP 16 by passing through the cooling water pipe 18a, the cooling water pipe 182a, the cooling water pipe 182b, the cooling water pipe 182c, the cooling water pipe 182d and the cooling water pipe 18b in this order. Namely, the cooling water pipe 18a, the cooling water pipe 182a, the cooling water pipe 182b, the cooling water pipe 182c, the cooling water pipe 182d and the cooling water pipe 18b form a bypass pipe which does not pass through the engine 20 (i.e. bypasses the engine 20). Incidentally, the bypass pipe is one example of the above described second pipe.
(20) On the other hand, the cooling water pipe 183b, which is connected to the thermostat 15, extends from the radiator 14. Namely, the cooling water which is ejected from the electric WP 16 returns to the electric WP 16 by passing through the cooling water pipe 18a, the cooling water pipe 181a, the cooling water pipe 181b, the cooling water pipe 183a, the cooling water pipe 183b and the cooling water pipe 18b in this order. Namely, the cooling water pipe 18a, the cooling water pipe 181a, the cooling water pipe 181b, the cooling water pipe 183a, the cooling water pipe 183b and the cooling water pipe 18b form a sub pipe which passes through the engine 20 (i.e. does not bypass the engine 20) and passes through the radiator 14 (i.e. does not bypass the radiator 14).
(21) The engine 20 is an apparatus which generates a driving power by burning a mixed gas of supplied fuel and air. For example, the engine 20 is a gasoline engine, a diesel engine or the like. Moreover, the engine 20 may be provided on a hybrid vehicle or the like. The cooling water flows into an engine block of the engine 20 from the cooling water pipe 181a. The cooling water which flows into the engine 20 passes through a water jacket of the engine 20. The cooling water which passes through the water jacket flows outwardly from an engine head of the engine 20 to the cooling water pipe 181b. The water jacket is located around a cylinder (not illustrated) in the engine 20. The cylinder exchanges heat with the cooling water which passes through the water jacket. As a result, the engine 20 is cooled.
(22) The water temperature sensor 17w measures a temperature (hereinafter, it is referred to as an engine water temperature) thw of the cooling water which passes through the engine 20. Especially, the water temperature sensor 17w is disposed at the cooling water pipe 181b which is located between the water jacket of the engine 20 and the switching valve 13. However, the water temperature sensor 17w may be disposed at the cooling water pipe 181c which is located between the water jacket of the engine 20 and the switching valve 13. Namely, in the present embodiment, a temperature of the cooling water which passes through the cooling water pipe 181b located between the water jacket of the engine 20 and the switching valve 13 is used as the engine water temperature thw. The engine water temperature thw which is measured by the water temperature sensor 17w is outputted to the ECU 30.
(23) The exhausting heat recovery equipment 11 is located on an exhaust pipe (not illustrated) through which an exhaust gas ejected from the engine 20 passes. The cooling water passes through the exhausting heat recovery equipment 11. The exhausting heat recovery equipment 11 recovers an exhaust heat by exchanging a heat between the cooling water which pass through therein and the exhaust gas. Namely, the exhausting heat recovery equipment 11 is capable of heating up the cooling water by using the heat of the exhaust gas.
(24) The heater core 12 recovers the heat of the cooling water by exchanging the heat between the air and the cooling water which pass through the heater core 12. The air heated by the heat which is recovered by the heater core 12 is blew into a vehicle cabin by a fan which is referred to as a heater blower (not illustrated) for the purpose of a heater, a defroster, a deice and the like.
(25) The water temperature sensor 17b measures a temperature (hereinafter, it is referred to as a bypass water temperature) thb of the cooling water which flows into the heater core 12. Especially, the water temperature sensor 17b is disposed at the cooling water pipe 182c which is located between the switching valve 13 and the heater core 12. However, the water temperature sensor 17b may be disposed at the cooling water pipe 181d which is located between the switching valve 13 and the heater core 12. Namely, in the present embodiment, a temperature of the cooling water which passes through the cooling water pipe 182c located between the switching valve 13 and the heater core 12 is used as the bypass water temperature thb. However, a temperature of the cooling water which passes through one portion of the bypass pipe (for example, the cooling water pipe 182a, the cooling water pipe 182b or the cooling water pipe 182d) may be used as the bypass water temperature thb. The bypass water temperature thb which is measured by the water temperature sensor 17b is outputted to the ECU 30.
(26) The switching valve 13 is a valve (for example, a FCV (Flow Control Valve)) which is capable of changing an opened/closed state of a valve element 13a (see
(27) Here, with reference to
(28) As illustrated in
(29) In this case, when the switching valve 13 is closed, the valve element 13a physically closes the space between the cooling water pipes 181c and 181d. Therefore, the cooling water flows from the cooling water pipe 181c to the cooling water pipe 181d via the micro flowing hole 13b. On the other hand, when the switching valve 13 is opened, the valve element 13a moves such that the space (namely, the space which connects the cooling water pipes 181c and 181d) is formed between the cooling water pipes 181c and 181d. Therefore, the cooling water flows from the cooling water pipe 181c to the cooling water pipe 181d via the space around the valve element 13a in addition to or instead of the micro flowing hole 13b. Thus, the flow amount of the cooling water which flows from the cooling water pipe 181c to the cooling water pipe 181d when the switching valve 13 is opened is larger than the flow amount of the cooling water which flows from the cooling water pipe 181c to the cooling water pipe 181d when the switching valve 13 is closed.
(30) Alternatively, as illustrated in
(31) In this case, when the switching valve 13 is closed, the valve element 13a physically closes the space between the cooling water pipes 181c and 181d. Therefore, the cooling water flows from the cooling water pipe 181c to the cooling water pipe 181d via the micro flowing pipe 13c. On the other hand, when the switching valve 13 is opened, the valve element 13a moves such that the space (namely, the space which connects the cooling water pipes 181c and 181d) is formed between the cooling water pipes 181c and 181d. Therefore, the cooling water flows from the cooling water pipe 181c to the cooling water pipe 181d via the space around the valve element 13a in addition to or instead of the micro flowing pipe 13c. Thus, the flow amount of the cooling water which flows from the cooling water pipe 181c to the cooling water pipe 181d when the switching valve 13 is opened is larger than the flow amount of the cooling water which flows from the cooling water pipe 181c to the cooling water pipe 181d when the switching valve 13 is closed.
(32) Incidentally, the flow amount of the cooling water which flows from the cooling water pipe 181c to the cooling water pipe 181d may be appropriately adjusted in accordance with a moving distance of the valve element 13a.
(33) Moreover, the switching valves 13 illustrated in
(34) Again in
(35) In addition, the thermostat 15 has a valve which is opened or closed depending on the temperature of the cooling water. Typically, the thermostat 15 opens its valve when the temperature of the cooling water is high (for example, is equal to or higher than a predetermined temperature). In this case, the cooling water pipe 183b is connected to the cooling water pipe 18b via the thermostat 15. As a result, the cooling water passes through the radiator 14. Thus, the cooling water is cooled and the excessive heating (overheat) of the engine 20 is prevented. On the other hand, the thermostat 15 closes its valve when the temperature of the cooling water is relatively low (for example, is not equal to or higher than the predetermined temperature). In this case, the cooling water does not pass through the radiator 14. Thus, the decrease of the temperature of the cooling water is prevented and the excessive cooling (overcool) of the engine 20 is prevented.
(36) The electric WP 16 is configured to have an electric motor and circulates the cooling water in the cooling water pipe 18 by using the operation of the motor. Specifically, electric power is supplied to the electric WP 16 from a battery and a rotational number of the electric WP 16 and the like is controlled by a controlling signal supplied from the ECU 30. Incidentally, a mechanical water pump, which is capable of operating regardless of the operation of the engine 20 or in association with the operation of the engine 20 and being controlled by the ECU 30, may be used instead of the electric WP 16.
(37) The ECU (Electronic Control Unit) 30 is provided with: a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory) and so on which are not illustrated. The ECU 30 is one example of the cooling water control apparatus and determines whether or not there is a failure of the switching valve 13 of the cooling apparatus 10.
(38) (2) Specific Example of Circulation Aspect of Cooling Water in Cooling Apparatus
(39) Next, with reference to
(40) Firstly, when the engine water temperature thw is within the first range (for example, a temperature range which is less than T1 degree Celsius) in which the warm-up of the engine 20 is not completed, the ECU 30 outputs a command for closing the switching valve 13 into the switching valve 13. As a result, the switching valve 13 is closed. Furthermore, in this case, the thermostat 15 is closed. Therefore, as illustrated in
(41) On the other hand, when the engine water temperature thw is within the second range (for example, a temperature range which is equal to or more than T1 degree Celsius and is less than T2 (T2 >T1) degree Celsius) in which the warm-up of the engine 20 is completed and the thermostat 15 is not opened, the ECU 30 outputs a command for opening the switching valve 13 into the switching valve 13. As a result, the switching valve 13 is opened. Furthermore, in this case, the thermostat 15 is closed. Therefore, as illustrated in
(42) On the other hand, when the engine water temperature thw is within the third range (for example, a temperature range which is equal to or more than T2 degree Celsius) in which the thermostat 15 is opened, the ECU 30 outputs the command for opening the switching valve 13 into the switching valve 13. As a result, the switching valve 13 is opened. Furthermore, in this case, the thermostat 15 is opened. Therefore, as illustrated in
(43) (3) Flow of Operation of Determining Whether or not there is a Failure of Switching Valve
(44) Next, with reference to
(45) Incidentally, in the present embodiment, the failure of the switching valve 13 which is closed is regarded as a failure by which the cooling water is not capable of passing through the switching valve 13 which is closed (namely, the cooling water is not capable of flowing from the cooling water pipe 181c to the cooling water pipe 181d through the switching valve 13 which is closed). This failure could be caused by an obstruction of the above described micro flowing hole 13b or an obstruction of the above described micro flowing pipe 13c, for example.
(46) (3-1) First Operation of Determining Whether or not there is a Failure of Switching Valve
(47) Firstly, with reference to
(48) In the first determining operation, the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed on the basis of the increasing tendency of the engine water temperature thw. This is because the increasing tendency of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed is different from the increasing tendency of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed. In the following, the difference between the increasing tendency of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed and the increasing tendency of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed will be explained.
(49) When there is not the failure of the switching valve 13 which is closed, the cooling water flows from the cooling water pipe 181c to the cooling water pipe 181d through the micro flowing hole 13b (alternatively, the micro flowing pipe 13c) of the switching valve 13. Namely, the cooling water does not remain (in other words, circulates) in the main pipe. Therefore, as illustrated by a dashed line in
(50) Furthermore, since the cooling water does not remain in the main pipe, the cooling water which circulates in the main pipe flows out from the engine 20 as it is after being heated by the engine 20. Therefore, as illustrated by a dashed line in
(51) On the other hand, when there is the failure of the switching valve 13 which is closed, the cooling water does not flow from the cooling water pipe 181c to the cooling water pipe 181d through the micro flowing hole 13b (alternatively, the micro flowing pipe 13c) of the switching valve 13. Thus, the cooling water remains (in other words, does not circulate) in the main pipe. Therefore, as illustrated by a dashed-dotted line in
(52) Furthermore, since the cooling water remains in the main pipe, the cooling water whose temperature is relatively high due to the heat of the engine 20 never or does not easily flow out from the engine 20. Therefore, the engine water temperature thw corresponding to the temperature of the cooling water which flows out from the engine 20 increases due to a heat transfer through the cooling water from the cooling water which remains in the engine 20. Thus, as illustrated by a dashed-dotted line in
(53) As described above, the increasing tendency of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed is different from the increasing tendency of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed. Thus, the ECU 30 is capable of determining whether or not there is the failure of the switching valve 13 which is closed on the basis of the above described difference of the increasing tendency of the engine water temperature thw.
(54) In the following, with reference to
(55) As illustrated in
(56) As a result of the determination at the step S11, if it is determined that the command for closing the switching valve 13 is not outputted (step S11: No), the ECU 30 ends the operation. In this case, the ECU 30 may repeat the first determining operation illustrated in
(57) On the other hand, as a result of the determination at the step S11, if it is determined that the command for closing the switching valve 13 is outputted (step S11: Yes), the ECU 30 calculates a temperature increasing predicted counter tcnt which corresponds to a predicted value of an increasing amount of the engine water temperature thw after command for closing the switching valve 13 is outputted (step S12). In addition, the ECU 30 calculates a temperature increasing actual counter thw (=current engine water temperature thwthe engine water temperature thw at a timing when the command for closing the switching valve 13 is outputted) which corresponds to an actually measured value of the increasing amount of the engine water temperature thw after command for closing the switching valve 13 is outputted (step S13).
(58) The ECU 30 uses the temperature increasing predicted counter tcnt as an index value for appropriately distinguishing the increasing amount of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed and the increasing amount of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed. Thus, the temperature increasing predicted counter tcnt may be an average value (alternatively, a weighted average value) of the predicted value of the increasing amount of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed and the predicted value of the increasing amount of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed.
(59) The ECU 30 may calculate the above described temperature increasing predicted counter tcnt on the basis of a desired function (alternatively, a desired table, map, or any information which represents any correlation) having, as an argument, any parameter which could affect the increasing tendency of the engine water temperature thw. An intake volume (intake air amount) of the engine 20 is one example of the parameter which could affect the increasing tendency of the engine water temperature thw, for example.
(60) Then, the ECU 30 determines which one of the temperature increasing predicted counter tcnt and the temperature increasing actual counter thw becomes larger than a temperature for the determination in first (step S14 and step S16). Incidentally, the temperature of the determination may be any temperature which is higher than the engine water temperature thw at the timing when the command for closing the switching valve 13 is outputted.
(61) As a result of the determination at the step S14 and the step S16, if it is determined that the temperature increasing actual counter thw becomes larger than the temperature for the determination in first (step S14: Yes), the ECU 30 determines that there is not the failure of the switching valve 13 which is closed (step S15).
(62) On the other hand, as a result of the determination at the step S14 and the step S16, if it is determined that the temperature increasing predicted counter tcnt becomes larger than the temperature for the determination in first (step S14: No and step S16: Yes), the ECU 30 determines that there is the failure of the switching valve 13 which is closed (step S17).
(63) The ECU 30 repeats the above described operation from the step S12 to the step S16 until it is determined either one of the temperature increasing predicted counter tcnt and the temperature increasing actual counter thw becomes larger than the temperature for the determination.
(64) Here, with reference to
(65) As illustrated in
(66) Incidentally, as illustrated in
(67) Moreover, as illustrated in
(68) Moreover, the ECU 30 may indirectly determine which one of the temperature increasing predicted counter tcnt and the temperature increasing actual counter thw becomes larger than the temperature for the determination in first by performing a determining operation whose aspect is different from the above described aspect. In other words, the ECU 30 may determine the magnitude relationship between the period which is required for the temperature increasing predicted counter tcnt to be larger than the temperature for the determination and the period which is required for the temperature increasing actual counter thw to be larger than the temperature for the determination by performing the determining operation whose aspect is different from the above described aspect. The ECU 30 may perform any determining operation which is capable of directly or indirectly determining the above described difference between the increasing tendency of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed and the increasing tendency of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed
(69) For example, the ECU 30 may determine whether or not there is the failure of the switching valve 13 which is closed, by determining whether or not the temperature increasing actual counter thw at a timing when a predetermined time lapses after the command for closing the switching valve 13 is outputted is larger than a predetermined value (for example, the temperature increasing predicted counter tcnt at the timing when the predetermined time lapses after the command for closing the switching valve 13 is outputted). In this case, if the temperature increasing actual counter thw at the timing when the predetermined time lapses after the command for closing the switching valve 13 is outputted is larger than the predetermined value (see the white circle at the time t81 in
(70) As described above, according to the first determining operation, the ECU 30 is capable of determining whether or not there is the failure of the switching valve 13 which is closed on the basis of the increasing tendency of the engine water temperature thw. Especially, the ECU 30 is capable of determining whether or not there is the failure of the switching valve 13 which is closed on the basis of such a characteristic that the increasing tendency of the engine water temperature thw, which has the delay with respect to (namely, increases behind) the increasing tendency of the temperature of the cooling water in the engine 20, varies depending on the existence/non-existence of the failure of the switching valve 13 which is closed. Therefore, the ECU 30 is capable of appropriately determining whether or not there is the failure of the switching valve 13 which is closed.
(71) (3-2) Second Operation of Determining Whether or not there is a Failure of Switching Valve
(72) Next, with reference to
(73) In the second determining operation, the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed on the basis of a difference Tsens (=the engine water temperature thwthe bypass water temperature thb) between the engine water temperature thw and the bypass water temperature thb, in addition to or instead of the increasing tendency of the engine water temperature thw (namely, the above described temperature increasing actual counter thw).
(74) Here, the operation of determining whether or not there is the failure of the switching valve 13 which is closed on the basis of the difference Tsens between the engine water temperature thw and the bypass water temperature thb will be explained.
(75) When there is not the failure of the switching valve 13 which is closed, the cooling water flows from the cooling water pipe 181c to the cooling water pipe 181d through the switching valve 13. Thus, as illustrated by a dashed line in
(76) On the other hand, when there is the failure of the switching valve 13 which is closed, the cooling water remains in the main pipe. Thus, the engine water temperature thw increases due to the heat of the engine 20 more easily than the bypass water temperature thb. Therefore, as illustrated by a dashed-dotted line in
(77) Thus, the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed by determining whether or not the difference Tsens is larger than a predetermine threshold value for the determination. Specifically, the ECU 30 determines that there is the failure of the switching valve 13 which is closed, if the difference Tsens is larger than the predetermine threshold value for the determination. On the other hand, the ECU 30 determines that there is not the failure of the switching valve 13 which is closed, if the difference Tsens is not larger than the predetermine threshold value for the determination.
(78) Especially in the second determining operation, the ECU 30 selects, as a specific method of determining whether or not there is the failure of the switching valve 13 which is closed, either one of the determining operation based on the increasing tendency of the engine water temperature thw and the determining operation based on the difference Tsens on the basis of an elapsed time after the engine 20 starts to operate.
(79) Specifically, when there is the failure of the switching valve 13 which is closed, the difference Tsens between the engine water temperature thw and the bypass water temperature thb should be relatively large (for example, larger than the predetermined threshold value), as described above. However, when the elapsed time after the engine 20 starts to operate is relatively short (for example, shorter than a predetermine time), there is relatively low possibility that the engine 20 is warmed up and thus the engine water temperature thw does not increase relatively easily or increase relatively slowly. In other words, when the elapsed time after the engine 20 starts to operate is relatively short, the engine water temperature thw is likely to keep to be relatively low. As a result, as illustrated in a left-side time region (especially, a time region which is surrounded by a thin dashed line) in the graph of
(80) On the other hand, when the elapsed time after the engine 20 starts to operate is relatively long (for example, longer than the predetermine time), there is relatively high possibility that the engine 20 is warmed up and thus it is predicted that the engine water temperature thw already increases to some extent. Thus, as illustrated in a right-side time region (especially, a time region which is surrounded by a thin dashed line) in the graph of
(81) Moreover, when the elapsed time after the engine 20 starts to operate is relatively long, there is a possibility that the engine water temperature thw does not increase easily not only when there is the failure of the switching valve 13 which is closed but also when there is not the failure of the switching valve 13 which is closed, depending on the operational condition of the engine 20. In other words, when the elapsed time after the engine 20 starts to operate is relatively long, there is a possibility that the increasing tendency of the engine water temperature thw in the case where there is the failure of the switching valve 13 which is closed is not clearly different from the increasing tendency of the engine water temperature thw in the case where there is not the failure of the switching valve 13 which is closed, depending on the operational condition of the engine 20. Namely, there is a possibility that the ECU 30 is not capable of appropriately determining that the increasing tendency of the engine water temperature thw (for example, such a tendency that the engine water temperature thw does not increase easily) is caused by the failure of the switching valve 13 which is closed or by the increase of the engine water temperature thw to some extent. Therefore, when the elapsed time after the engine 20 starts to operate is relatively long, there is a possibility that the accuracy of the determination based on the increasing tendency of the engine water temperature thw deteriorates, depending on the operational condition of the engine 20.
(82) Such a situation that it is difficult to appropriately determine the cause of the increasing tendency of the engine water temperature thw arises more often when an output of the engine 20 is relatively low (alternatively, lower than a predetermined output). This is because the heat of the engine 20 is relatively large when the output of the engine is relatively high (alternatively, higher than the predetermined output) and thus such a situation that the engine water temperature thw does not increase easily does not arise so often.
(83) Therefore, the ECU 30 may determine whether or not there is the failure of the switching valve 13 which is closed on the basis of the difference Tsens between the engine water temperature thw and the bypass water temperature thb, when the elapsed time after the engine 20 starts to operate is relatively long and the output of the engine 20 is relatively low. On the other hand, the ECU 30 may determine whether or not there is the failure of the switching valve 13 which is closed on the basis of at least one of the increasing tendency of the engine water temperature thw and the difference Tsens between the engine water temperature thw and the bypass water temperature thb, when the elapsed time after the engine 20 starts to operate is relatively long and the output of the engine 20 is relatively high.
(84)
(85) As illustrated in
(86) Moreover, when the elapsed time after the engine 20 starts to operate is relatively long (for example, longer than the predetermine time) and the output of the engine 20 is relatively low (for example, lower than the predetermined output), the accuracy of the determination based on the difference Tsens between the engine water temperature thw and the bypass water temperature thb is high and never or rarely causes the incorrect determination. On the other hand, the accuracy of the determination based on the increasing tendency of the engine water temperature thw could be low and may cause the incorrect determination.
(87) Moreover, when the elapsed time after the engine 20 starts to operate is relatively long (for example, longer than the predetermine time) and the output of the engine 20 is relatively high (for example, higher than the predetermined output), the accuracy of the determination based on the increasing tendency of the engine water temperature thw is high and never or rarely causes the incorrect determination. On the other hand, the accuracy of the determination based on the difference Tsens between the engine water temperature thw and the bypass water temperature thb could not be low and may not cause the incorrect determination, but is lower than the accuracy of the determination based on the increasing tendency of the engine water temperature thw.
(88) Therefore, it is preferable that the ECU 30 determine in an appropriate manner whether or not there is the failure of the switching valve 13 which is closed by considering the relationship between the accuracy of the operation of determining whether or not there is the failure of the switching valve 13 which is closed and the elapsed time after the engine 20 starts to operate/the output of the engine 20 which is illustrated in
(89) As illustrated in
(90) As a result of the determination at the step S11, if it is determined that the command for closing the switching valve 13 is outputted (step S11: Yes), the ECU 30 determines whether or not the elapsed time after the engine 20 starts to operate is relatively short (for example, shorter than the predetermine time) (step S21).
(91) Incidentally, a value which is capable of appropriately distinguishing a case where the accuracy of the determination based on the difference Tsens between the engine water temperature thw and the bypass water temperature thb is relatively low and a case where this accuracy is relatively high is preferably used as the predetermine time. This predetermine time may be set in advance by an experiment, a simulation or the like based on the relationship between the accuracy of the determination based on the difference Tsens between the engine water temperature thw and the bypass water temperature thb and the elapsed time after the engine 20 starts to operate which is illustrated in
(92) As a result of the determination at the step S21, if it is determined that the elapsed time after the engine 20 starts to operate is relatively short (for example, shorter than the predetermine time) (step S21: Yes), the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed on the basis of the increasing tendency of the engine water temperature thw. In other words, the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed by performing the above described first determining operation (step S12 to step S17).
(93) On the other hand, as a result of the determination at the step S21, if it is determined that the elapsed time after the engine 20 starts to operate is not relatively short (for example, not shorter than the predetermine time) (step S21: No), then the ECU 30 determines whether or not the output of the engine 20 is relatively high (alternatively, higher than the predetermined output) (step S22).
(94) Incidentally, a value which is capable of appropriately distinguishing a case where the accuracy of the determination based on the increasing tendency of the engine water temperature thw is relatively low and a case where this accuracy is relatively high is preferably used as the predetermine output. This predetermine time may be set in advance by an experiment, a simulation or the like based on the relationship between the accuracy of the determination based on the increasing tendency of the engine water temperature thw and the output of the engine 20 which is illustrated in
(95) As a result of the determination at the step S22, if it is determined that the output of the engine 20 is relatively high (alternatively, higher than the predetermined output) (step S22: Yes), the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed on the basis of the increasing tendency of the engine water temperature thw. In other words, the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed by performing the above described first determining operation (step S12 to step S17).
(96) However, even if it is determined that the output of the engine 20 is relatively high (alternatively, higher than the predetermined output), the ECU 30 may determine whether or not there is the failure of the switching valve 13 which is closed on the basis of the difference Tsens between the engine water temperature thw and the bypass water temperature thb, in addition to or instead of the increasing tendency of the engine water temperature thw.
(97) On the other hand, as a result of the determination at the step S22, if it is determined that the output of the engine 20 is not relatively high (alternatively, not higher than the predetermined output) (step S22: No), the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed on the basis of the difference Tsens between the engine water temperature thw and the bypass water temperature thb (step S23 to step S24). Specifically, the ECU 30 calculates the difference Tsens between the engine water temperature thw and the bypass water temperature thb (step S23). Then, the ECU 30 determines whether or not the difference Tsens which is calculated at the step S23 is larger than the threshold value for the determination (step S24).
(98) Incidentally, a value which is capable of appropriately determining whether or not there is the failure of the switching valve 13 which is closed is preferably used as the threshold value for the determination. This threshold value for the determination may be set in advance by an experiment, a simulation or the like based on the relationship between the the difference Tsens between the engine water temperature thw and the bypass water temperature thb and the existence/non-existence of the failure of the switching valve 13 which is illustrated in
(99) As a result of the determination at the step S24, if it is determined that the difference Tsens is larger than the threshold value for the determination (step S24: Yes), the ECU 30 determines that there is the failure of the switching valve 13 which is closed (step S17).
(100) On the other hand, as a result of the determination at the step S24, if it is determined that the difference Tsens is not larger than the threshold value for the determination (step S24: No), the ECU 30 determines that there is not the failure of the switching valve 13 which is closed (step S15)
(101) Incidentally, in the above described explanation, the ECU 30 determines whether or not there is the failure of the switching valve 13 which is closed on the basis of the difference Tsens between the engine water temperature thw and the bypass water temperature thb. However, the ECU 30 may determine whether or not there is the failure of the switching valve 13 which is closed, by determining whether or not an integrated value of the difference Tsens or a variation amount of the difference Tsens per unit time is larger than the predetermined threshold value for the determination. In this case, the ECU 30 may determine that there is the failure of the switching valve 13 which is closed, if it is determined that the integrated value of the difference Tsens or the variation amount of the difference Tsens per unit time is larger than the predetermined threshold value for the determination.
(102) As described above, according to the second determining operation, the ECU 30 is capable of determining whether or not there is the failure of the switching valve 13 which is closed on the basis of the increasing tendency of the engine water temperature thw. Therefore, even in the second determining operation, the effect which can be achieved by performing the first determining operation can be achieved.
(103) Moreover, in the second determining operation, the ECU 30 considers the factor which affects the accuracy of the operation of determining whether or not there is the failure of the switching valve 13 which is closed, and selects, as the specific method of determining whether or not there is the failure of the switching valve 13 which is closed, either one of the determining operation based on the increasing tendency of the engine water temperature thw and the determining operation based on the difference Tsens. Therefore, the ECU 30 is capable of determining whether or not there is the failure of the switching valve 13 which is closed more accurately.
(104) The present invention is not limited to the aforementioned embodiments, but various changes may be made, if desired, without departing from the essence or spirit of the invention which can be read from the claims and the entire specification. A cooling water control apparatus, which involves such changes, is also intended to be within the technical scope of the present invention.
REFERENCE SIGNS LIST
(105) 1 vehicle 10 cooling apparatus 11 exhaust heat recovery equipment 12 heater core 13 switching valve 14 radiator 15 thermostat 16 electric WP 17b, 17w water temperature sensor 18 cooling water pipe 18a cooling water pipe 18b cooling water pipe 181a cooling water pipe 181b cooling water pipe 181c cooling water pipe 181d cooling water pipe 182a cooling water pipe 182b cooling water pipe 182c cooling water pipe 182d cooling water pipe 183a cooling water pipe 183b cooling water pipe 20 engine 30 ECU