Foreign material removing device of track turnout portion
09873140 ยท 2018-01-23
Assignee
Inventors
Cpc classification
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
E01B7/20
FIXED CONSTRUCTIONS
B61L5/02
PERFORMING OPERATIONS; TRANSPORTING
E01B19/00
FIXED CONSTRUCTIONS
B61L5/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B61L5/10
PERFORMING OPERATIONS; TRANSPORTING
B61L5/02
PERFORMING OPERATIONS; TRANSPORTING
B61L1/20
PERFORMING OPERATIONS; TRANSPORTING
E01B19/00
FIXED CONSTRUCTIONS
Abstract
There is provided a foreign material removing device of a track turnout portion which can tightly attach and fix nozzles to a rail belly portion stably without machining a rail itself. A foreign material removing device of a track turnout portion which has point rails which can move to contact and move away from stock rails of the track turnout portion, and which removes a foreign material dropped between the stock rail and the point rail, includes a piping unit which includes a plurality of nozzle portions which spray compressed air to remove the foreign material, and the piping unit includes a close-contact arrangement structure in which the piping unit is arranged in close contact with a lateral surface of the stock rail opposed to the point rail.
Claims
1. A foreign material removing device of a track turnout portion which removes a foreign material dropped between a stock rail of the turnout portion and a point rail which can move to contact and move away from the stock rail, the foreign material removing device comprising: a piping unit which includes a plurality of nozzle portions which spray compressed air to remove the foreign material, and a close-contact arrangement structure to which the piping unit is mounted and arranged so that the piping unit presses against a concave portion of a lateral surface of the stock rail opposed to the point rail by elastic deformation, wherein the close-contact arrangement structure is an elastically deformable structure, distinct from the nozzle portions and located in an area between the stock rail and the point rail, and includes a surface extending along the concave portion of the stock rail lateral surface with the surface forming an acute angle from a horizontal plane toward the concave portion of the stock rail lateral surface and away from the point rail.
2. The foreign material removing device of the track turnout portion according to claim 1, wherein the piping unit extends from below the stock rail to a lateral surface side which does not oppose the point rail, and is fastened by way of screwing in a vertical direction by a member which includes a tapered surface on a leg portion of the stock rail.
3. The foreign material removing device of the track turnout portion according to claim 1, wherein the close-contact arrangement structure is provided separately with a fixing portion which presses the piping unit against the concave portion of the lateral surface of the stock rail opposed to the point rail to fix, and a compressed air supply portion which supplies compressed air to the piping unit.
4. The foreign material removing device of the track turnout portion according to claim 3, wherein the compressed air supply portion includes an extendable mechanism.
5. The foreign material removing device of the track turnout portion according to claim 1 including a fixing member engaged with the elastically deformable structure provided along a lower surface of leg portions of the stock rail, and the horizontal plane is along a surface of the fixing member so that the fixing member surface and the elastically deformable structure surface forms the acute angle therebetween.
6. The foreign material removing device of the track turnout portion according to claim 1, including: a first fixing member disposed below the stock rail, the stock rail including a first leg portion distal from the point rail and a second leg portion proximate the point rail, a second fixing member disposed on one end portion of the first fixing member so as to sandwich the first leg portion between the second fixing member and the first fixing member, the second fixing member having a tapered surface on its lower surface, a fixing portion for accommodating the second leg portion provided on the other end portion of the first fixing member, wherein the second fixing member is fastened to the one end portion of the first fixing member with a bolt in a vertical direction, and the first leg portion and the second leg portion of the stock rail are sandwiched between the second fixing member and the fixing portion such that the close-contact arrangement structure is elastically deformed with the piping unit pressing against the concave portion of the lateral surface of the stock rail.
7. The foreign material removing device of the track turnout portion according to claim 6, wherein the close-contact arrangement structure has a fixing member for supporting the piping unit, and the second fixing member is fastened to the one end portion of the first fixing member so that a lower portion of the fixing member is sandwiched between the fixing portion and the stock rail.
8. The foreign material removing device of the track turnout portion according to claim 6, wherein the close-contact arrangement structure has a fixing member which is elastically deformable provided at the other end portion of the first fixing member, the second fixing member is fastened to the one end portion of the first fixing member so that the fixing member is elastically deformed to cause the piping unit to press against a concave portion of the lateral surface of the stock rail.
9. The foreign material removing device of the track turnout portion according to claim 1, including: a first fixing member disposed below a stock rail, the stock rail including a first leg portion distal from the point rail and a second leg portion proximate the point rail, a second fixing member disposed on one end portion of the first fixing member so as to sandwich the first leg portion between the second fixing member and the first fixing member, the second fixing member having a tapered surface on its lower surface, a fixing portion for accommodating the second leg portion provided on the other end portion of the first fixing member, wherein the second fixing member is fastened to one end portion of the first fixing member with a vertical direction bolt so that the close-contact arrangement structure is shifted against the lateral surface of the stock rail, the close-contact arrangement structure is elastically deformed, and the piping unit presses against the concave portion of the lateral surface of the stock rail.
10. The foreign material removing device of the track turnout portion according to claim 1, wherein the stock rail includes a first leg portion and a second leg portion, the first leg portion and the second leg portion being below the concave portion, a first fixing member is disposed along the first leg portion and the second leg portion of the stock rail below the stock rail, the first fixing member is movable in a horizontal direction along the first leg portion and the second leg portion of the stock rail, a second fixing member having a tapered surface formed at a lower surface of the second fixing member is disposed at one end of the first fixing member, and a fixing portion for accommodating the second leg portion is provided at the other end of the first fixing member, one of the leg portions of the stock rail is disposed between the second fixing member and the one end of the first fixing member, and the second fixing member is fastened to the first fixing member in a vertical direction by a bolt to sandwich the one of the leg portions of the stock rail between the one end of the first fixing member and the tapered surface of the second fixing member so that the fixing portion is moved toward the stock rail to sandwich a lower portion of a fixing member of the close-contact arrangement structure between the stock rail and the fixing portion of the first fixing member, the fixing member supporting the piping unit.
11. A foreign material removing device of a track turnout portion which comprises a stock rail of the track turnout portion, and a point rail that can move to contact and move away from the stock rail, and which removes a foreign material dropped between the stock rail and the point rail, the foreign material removing device comprising: a piping unit which includes a plurality of nozzle portions which spray compressed air to remove the foreign material, and a close-contact arrangement structure including a fixing member that presses against a concave portion of a lateral surface of the stock rail opposed to the point rail, wherein the piping unit presses against the fixing member with the fixing member elastically deforming with respect to the concave portion of the lateral surface of the stock rail opposed to the point rail in a state where the piping unit presses against the concave portion of the lateral surface, and the close-contact arrangement structure comprises a structure whose angle from a horizontal plane of a surface of the piping unit opposed to the concave portion of the lateral surface is an acute angle toward the concave portion of the lateral surface.
12. The foreign material removing device of the track turnout portion according to claim 11, wherein the stock rail includes a first leg portion and a second leg portion, the first leg portion and the second leg portion being below the concave portion, a first fixing member is disposed along the first leg portion and the second leg portion of the stock rail below the stock rail, the first fixing member is movable in a horizontal direction along the first leg portion and the second leg portion of the stock rail, a second fixing member having a tapered surface formed at a lower surface of the second fixing member is disposed at one end of the first fixing member, and a fixing portion for accommodating the second leg portion is provided at the other end of the first fixing member, one of the leg portions of the stock rail is disposed between the second fixing member and the one end of the first fixing member, and the second fixing member is fastened to the first fixing member in a vertical direction by a bolt to sandwich the one of the leg portions of the stock rail between the one end of the first fixing member and the tapered surface of the second fixing member so that the fixing portion is moved toward the stock rail to sandwich a lower portion of the fixing member between the stock rail and the fixing portion of the first fixing member, the fixing member supporting the piping unit.
13. A foreign material removing device of a track turnout portion which comprises a stock rail of the track turnout portion, and a point rail that can move to contact and move away from the stock rail, and which removes a foreign material dropped between the stock rail and the point rail, the foreign material removing device comprising: a piping unit disposed in an area between the stock rail and the point rail, wherein a fixing member that supports the piping unit is disposed at a belly portion of a lateral surface of the stock rail, and the fixing member is formed of an elastic member, the stock rail includes a first leg portion and a second leg portion, the first leg portion and the second leg portion being provided below the belly portion, a first fixing member is disposed along the first leg portion and the second leg portion of the stock rail below the stock rail, the first fixing member is movable in a horizontal direction along the first leg portion and the second leg portion of the stock rail, a second fixing member having a tapered surface formed at a lower surface of the second fixing member is disposed at one end of the first fixing member, and a fixing portion for accommodating the second leg portion is provided at the other end of the first fixing member, and one of the leg portions of the stock rail is disposed between the second fixing member and the one end of the first fixing member, the second fixing member is fastened to the first fixing member to sandwich the one of the leg portions of the stock rail between the one end of the first fixing member and the tapered surface of the second fixing member, and the fixing portion is moved toward the stock rail to bring the piping unit into close contact with a side of the stock rail in a state where the piping unit presses against the belly portion of the stock rail.
14. The foreign material removing device according to claim 13, wherein the second fixing member is fastened to the first fixing member in a vertical direction by a bolt.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) Hereinafter, embodiments of the present invention will be described using the figures. A state where nozzles for a foreign material removing device of a track turnout portion is applied to a track of a bullet train will be described in the present embodiment. In addition, the nozzles for the foreign material removing device of the track turnout portion can be used not only for tracks for bullet trains but also for other tracks such as of conventional railway lines.
(12) (Configuration of Track Turnout Portion)
(13) First,
(14) As illustrated in
(15) In addition, the stock rails 501 of the track turnout portion 800 illustrated in
(16) Generally, when points (not illustrated) actuate based on a command from a control device (not illustrated), the point rails 502 move in a direction to contact or move away from the stock rails 501, and an operation (point switching operation) of switching traveling rails of the track turnout portion 800 is performed. As a result, a railway vehicle which travels on the track turnout portion 800 can travel in one of directions of main rails (not illustrated) and the stock rails 501.
(17) (Schematic Configuration of Foreign Material Removing Device)
(18) A foreign material removing device 100 mainly has nozzle devices 101, main pipes 550 and 560, branch pipes 520 and a tank unit 200.
(19) As illustrated in
(20) A plurality of branch pipes 520 are provided to branch from the main pipe 560, and a nozzle device 101 is provided at a front end of the branch pipe 520. The branch pipe 520 is provided between one floorboard 610 and the neighboring floorboard 610. That is, there is a space between one floorboard 610 and the neighboring floorboard 610 and below the stock rails 501.
(21) In addition, as described below, the nozzle device 101 has a pipe 180 and nozzle portions 110, and is provided to a belly portion of the stock rail 501 (see
(22) (Schematic Configuration of Tank Unit)
(23)
(24) The controller 201 controls the compressor 210 to drive and controls the electromagnetic valve 230 to open and close. The compressor 210 compresses an outside air according to the command of the controller 201, and supplies the outside air to the air tank 220. The air tank 220 stores the compressed air. The electromagnetic valve 230 performs an opening operation according to a switch command from the controller 201, and supplies the compressed air stored in the air tank 220, to the nozzle device 101 through the main pipes 550 and 560 and the branch pipes 520 (see
(25) More specifically, for example, the controller 201 outputs a switch command to the electromagnetic valve 230 based on detection results of various sensors such as a sensor (not illustrated) for detecting that snow or foreign materials drop or a snow sensor (not illustrated), operation command signals of various equipment such as an operation signal of a point (a point switch signal) or a signal generated by a timer or the like on a regular basis. As a result, the nozzle device 101 sprays the compressed air to perform an operation of removing foreign materials.
(26) In addition, although an example where one air tank 220 is used has been described with reference to
(27)
(28)
(29) As illustrated in
(30) The joint portions 521 are provided at predetermined intervals of the pipe 180 and, when there is an interval between the joint portion 521 and the neighboring joint portion 521, the fixing member 522 is provided.
(31) Further, the nozzle portions 110 are arranged at predetermined intervals on the upper and lower surfaces of the pipe 180. Furthermore, although a plurality of the nozzle portions 110 are provided, all the nozzle portions 110 may be formed in the same shape. Still further, the nozzle portions 110 provided on the upper and lower surfaces of the pipe 180 may have attack angles which are alternately different toward the point rails 502 on the upper surface or the lower surface of the pipe 180. For example, one attack angle is in a range of 5 degrees or more to 10 degrees or less, and the other attack angle is in a range of more than 10 degrees to 20 degrees or less.
(32) (Close-Contact Arrangement Structure)
(33) Next, as illustrated in
(34) More specifically, as illustrated in
(35) As a result, it is possible to prevent the pipes 180 and the nozzle portions 110 from moving toward the point rails 502, and prevent the pipes 180 and a plurality of the nozzle portions 110 from interfering with the point rails 502 even when the point rails 502 come the closest to the stock rails 501.
(36) As illustrated in
(37) Next, as illustrated in
(38) Further, the joint portion 521 extends to the belly portion 501c (center concave portion) of the stock rail 501, and is provided with the pipe 180 at a front end. Meanwhile, a bent portion 530 which is provided halfway to the joint portion 521 is disposed at a position along the stock rail 501 such that the bent portion 530 does not interfere with the point rail 502 even when the point rail 502 comes the closest to the stock rail 501, and also has the thickness which does not interfere with the point rail 502.
(39) Further, the bent portion 530 is bent such that the pipe 180 at the belly portion 501c of the stock rail 501 is applied a force (a force in a direction of an arrow FF) to be pressed from the point rail 502 side to a direction opposite to the point rail 502.
(40) More specifically, as illustrated in
(41) As a result, it is possible to prevent the pipes 180 and the nozzle portions 110 from moving toward the point rails 502, and prevent the pipes 180 and a plurality of the nozzle portions 110 from interfering with the point rails 502 even when the point rails 502 come the closest to the stock rails 501.
(42) Further, in case of
(43) Moreover, the flange portion 521F is provided to include a position to contact the lower surface of the leg portion 501a (lowermost portion) of the stock rail 501, and the force Fv in the vertical direction does not directly apply to the joint portion 521 which is a hollow member, so that the joint portion 521 is not deflected and can be more tightly attached.
(44) (Nozzle Portion)
(45) As illustrated in
(46) Further, a plurality of rectangular slits are disposed in a radial pattern from a center of a virtual circle in a top panel of the cylindrical body. As a result, the slits are formed as rectangular columnar holes without providing orifice portions like general nozzles, so that it is possible to reduce noise.
(47) In addition, although the nozzle portion 110 has a shape which prevents noise in the present embodiment, the nozzle portion 110 is not limited to this and other arbitrary nozzle portions may be used.
(48) As described above, in the foreign material removing device 100 of the track turnout portion 800 according to the present invention, the pipes 180 and the nozzle portions 110 are arranged in close contact with the lateral surface sides of the stock rails 501 opposed to the point rails 502, by the bent portions 530 of the joint portions 521.
(49) That is, in this structure, the bent portion 530 or the fixing member 525 elastically deforms with respect to the belly portion 501c of the lateral surface of the stock rail 501 such that the bent portion 530 of the joint portion 521 or the fixing member 525 causes the pipe 180 and the nozzle portion 110 to press against the belly portion 501c of the lateral surface of the stock rail 501 (pressed by the force in the direction of the arrow FF). Consequently, it is possible to reliably arrange the pipes 180 at positions at which the pipes 180 do not interfere with the point rails 502 during construction without performing special machining such as machining to open holes in rails themselves, and prevent the pipes 180 and the nozzle portions 110 from being displaced toward the point rails 502 even when compressed air is sprayed. The nozzles are tightly attached and fixed stably to the stock rails 501 in this way, so that it is possible to reliably prevent the pipes 180 and the nozzle portions 110 from interfering with the point rails 502. As a result, it is possible to reliably prevent the pipes 180 and the nozzle portions 110 from being damaged and reliably remove foreign materials between the stock rails 501 and the point rails 502.
(50) Further, the fixing members 524 having the tapered surfaces are fastened by bolts in the vertical direction, so that it is possible to disperse the force Fh in the horizontal direction and the force Fv in the vertical direction in the leg portions 501a of the stock rails 501 and reliably tightly attach and fix the nozzle devices 101 or the pipes 180 to the stock rails 501.
Second Embodiment
(51) Next, a second embodiment of the present invention will be described. Differences of a foreign material removing device 100a of a track turnout portion 800 according to the second embodiment from the foreign material removing device 100 of the track turnout portion 800 according to the first embodiment will mainly be described.
(52)
(53)
(54) As illustrated in
(55) As illustrated in
(56) Further, as illustrated in
(57) Still further, similar to the nozzle device 101, the nozzle portions 110a are arranged at predetermined intervals in the upper and lower surfaces of the pipe 180a.
(58) (Close-Contact Arrangement Structure)
(59) Next, as illustrated in
(60) In addition, in the second embodiment, the fixing member 525a has a bent portion formed such that the pipe 180a at a belly portion 501c of the stock rail 501 is pressed (a force in a direction of an arrow FF) in a direction from the left side to the right side of the stock rail 501 in
(61) More specifically, as illustrated in
(62) As a result, it is possible to prevent the pipes 180a and the nozzle portions 110a from moving toward the point rails 502, and prevent the pipes 180a and a plurality of nozzle portions 110a from interfering with the point rails 502 even when the point rails 502 come the closest to the stock rails 501.
(63) Next, as illustrated in
(64) Further, the joint portion 521a extends to the belly portion 501c (center concave portion) of the stock rail 501, and is provided with the pipe 180a at a front end. Meanwhile, a bent portion 530a which is provided halfway to the joint portion 521a is provided at a position along the stock rail 501 such that the bent portion 530a does not interfere with the point rail 502 even when the point rail 502 comes the closest to the stock rail 501, and also has the thickness which does not interfere with the point rail 502.
(65) Further, unlike the bent portion 530 according to the first embodiment, in the second embodiment, the bent portion 530a is formed such that the pipe 180a at the belly portion 501c of the stock rail 501 does not apply the force FF to the point rail 502.
Another Example
(66)
(67) As illustrated in
(68) The slide mechanism 540b is provided at one end side of a bent portion 530, and is slidably provided in a direction of an arrow HS1 which is a horizontal direction.
(69) Similarly, the slide mechanism 541b is provided at the other end side of the bent portion 530, and is slidably provided in a direction of an arrow VS1 which is a vertical direction.
(70) As a result, even when the stock rails 501 vibrate, the slide mechanisms 540b and 541b can absorb vibration, so that it is possible to prevent damages, cracks, failure or the like of the nozzle devices 101b.
(71) As described above, the nozzle devices 101a and 101b of the foreign material removing devices 100a and 100b according to the second embodiment have a length of about 1 m, so that it is possible to improve attachment operability. Further, attaching the nozzle devices by avoiding other devices which are originally provided to the stock rails 501 also becomes easy.
(72) Furthermore, the fixing members 522a, 523a and 525a press the piping units 180a against concave portions 501c of lateral surfaces of the stock rails 501 to fix. Still further, the joint portion 521a which is provided separately from the fixing members 522a, 523a and 525a supplies compressed air to the piping unit 180a. Consequently, the piping unit 180a is not fixed by the joint portion 521a which is a hollow member which supplies compressed air to the piping unit 180a, so that it is possible to fix the piping unit 180a fast to the stock rail 501.
(73) Further, the joint portion 521b illustrated in
(74) In the present invention, the nozzle devices 101, 101a and 101b correspond to a piping unit, the stock rails 501 correspond to stock rails, the foreign material removing devices 100, 100a and 100b correspond to a foreign material removing device of a track turnout portion, the point rails 502 correspond to point rails, the bent portion 530 or the fixing member 525a of the joint portion 521 corresponds to a close-contact arrangement structure, the angle ? corresponds to an acute angle, the fixing members 522a, 523a and 525a correspond to a fixing portion, and the fixing member 524 corresponds to a member which has a tapered surface.
(75) Although the preferred embodiments of the present invention have been described above, the present invention is not limited thereto. It is understood that various embodiments can be additionally made without deviating from the spirit and the scope of the present invention. Further, although the function and the effect provided by the configuration of the present invention have been described in the present embodiment, these function and effect are exemplary and by no means limit the present invention.