Jaw crusher, a crushing plant, and a method for using a jaw crusher

Abstract

A jaw crusher, a crushing plant, and a method for using a crusher. A toggle plate is coupled between a pitman and a rear end of the jaw crusher with bearings at the ends of the toggle plate. A bearing holder for the bearing is present at least at one end of the toggle plate. The bearing is transferred continuously in the bearing holder to a desired location between an upper limit and a lower limit, inclusive of the upper and lower limits, with a transfer member of the bearing holder, and thus the operating angle of the toggle plate in relation to a frame of the crusher and the stroke of the crusher are changed.

Claims

1. A jaw crusher comprising: a frame comprising side plates and a rear end arranged between the side plates; an eccentric supported by the side plates; a pitman coupled to the eccentric; a toggle plate coupled to the jaw crusher between the pitman and the rear end of the frame with bearings at front and rear ends of the toggle plate; and a bearing holder for the bearing at least at one of the front and rear ends of the toggle plate; wherein the bearing holder comprises a transfer member of the bearing with which the bearing is configured to be continuously transferable to a desired location in the bearing holder between an upper limit and a lower limit, inclusive of the upper limit and the lower limit, so that an operating angle of the toggle plate in relation to the frame of the crusher and a stroke of the crusher change.

2. A jaw crusher in accordance with claim 1, wherein the bearing holder comprising a frame in which a trajectory is formed for the bearing, the trajectory having an upper limit and a lower limit; and at least one transfer member influencing the bearing being arranged in the frame, with which at least one transfer member the bearing is arranged to be continuously transferable along the trajectory to a desired location between said upper limit and said lower limit, inclusive of the upper limit and the lower limit.

3. A crusher in accordance with claim 2, having a middle line of crusher setting adjustment arranged to pass in the bearing holder through a middle point between the upper limit and the lower limit of the trajectory.

4. A jaw crusher in accordance with claim 1, wherein the transfer member is selected from the group consisting of a screw, a hydraulic cylinder, an electric cylinder and an electric engine.

5. A jaw crusher in accordance with claim 1, wherein the jaw crusher further comprises a wedge adjustment apparatus arranged between the rear end of the frame and the bearing holder to adjust the distance between the toggle plate and the rear end of the frame.

6. A jaw crusher in accordance with claim 1, wherein the crusher further comprises a continuously adjustable bearing holder arranged between the front end of the toggle plate and the pitman.

7. A crusher in accordance with claim 1, wherein the crusher further comprises a continuously adjustable bearing holder arranged between the rear end of the toggle plate and the rear end of the frame.

8. A crusher in accordance with claim 1, wherein the crusher further comprises a first continuously adjustable bearing holder arranged between the front end of the toggle plate and the pitman and a second continuously adjustable bearing holder arranged between the rear end of the toggle plate and the rear end of the frame.

9. A crusher in accordance with claim 1, having at least one of the following adjusted in an economy mode of crushing: the bearing on the rear end of the toggle plate in the bearing holder below a middle line of the trajectory, preferably at the lower limit of the trajectory; and the bearing on the front end of the toggle plate in the bearing holder above the middle line of the trajectory, preferably at the upper limit of the trajectory.

10. A crusher in accordance with claim 1, wherein at least one of the following being adjusted in the crusher in a power mode of crushing: the bearing on the rear end of the toggle plate in the bearing holder above a middle line of the trajectory, preferably at the upper limit of the trajectory; and the bearing on the front end of the toggle plate in the bearing holder below the middle line of the trajectory, preferably at the lower limit of the trajectory.

11. A crushing plant comprising: a jaw crusher; a frame comprising side plates and a rear end arranged between the side plates; an eccentric supported by the side plates; a pitman coupled to the eccentric; a toggle plate coupled between the pitman and the rear end of the frame with bearings at front and rear ends of the toggle plate; and a bearing holder for a bearing at least at one of the front and rear ends of the toggle plate; the bearing holder comprising a bearing transfer member, with which the bearing is configured to be continuously transferable in the bearing holder along a trajectory to a desired location between an upper limit and a lower limit, inclusive of the upper limit and the lower limit, without dismantling the coupling of the toggle plate to the pitman and the rear end of the frame, so that an operating angle area of the toggle plate in relation to the frame of the crusher and a stroke of the crusher change.

12. A crushing plant in accordance with claim 11, the crushing plant being a mobile crushing plant comprising at least one of the following fastened to the frame: a feeder; a sieve; and conveyor.

13. A method for using a jaw crusher comprising: providing a frame comprising side plates and a rear end arranged between the side plates; providing an eccentric supported by the side plates; providing a pitman coupled to the eccentric; providing a toggle plate coupled to the jaw crusher between the pitman and the rear end with bearings at front and rear ends of the toggle plate; and providing a bearing holder for the bearing at least at one of the front and rear ends of the toggle plate; wherein the method further comprises the step of transferring the bearing continuously in the bearing holder to a desired location between an upper limit and a lower limit, inclusive of the upper limit and the lower limit, with a bearing transfer member comprised by the bearing holder, and thereby changing an operating angle of the toggle plate in relation to the frame of the crusher and a stroke of the crusher.

14. A method in accordance with claim 13, further comprising the step of transferring the bearing continuously to a desired location in the bearing holder in a trajectory formed in the bearing holder.

15. A method in accordance with claim 13, further comprising the steps of: adjusting the stroke of the crusher continuously as desired by changing the operating angle of the toggle plate by means of the adjustable bearing holder; and adjusting a setting of the crusher as desired with a setting adjustment apparatus arranged between the rear end of the toggle plate and the bearing holder.

16. A method in accordance with claim 15, further comprising the step of keeping the setting the same as before the stroke was adjusted.

17. A method in accordance with claim 13, further comprising the steps of: adjusting a setting of the crusher as desired with the setting adjustment apparatus arranged between the rear end of the toggle plate and the bearing holder; and adjusting the stroke continuously as desired by changing the operating angle of the toggle plate by means of the adjustable bearing holder.

18. A method in accordance with claim 17, further comprising the step of keeping the stroke the same as before the setting was adjusted.

19. A method in accordance with claim 13, further comprising the step of decreasing the stroke of the crusher by changing the position of the toggle plate during use so that the crusher endures momentary peak loading for increasing a service life of the crusher and a service life of the crusher components with the adjustable bearing holder of the toggle plate.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) The invention will now be described in the following by way of example with reference to the appended drawings.

(2) FIG. 1 shows a longitudinal cross section of a known jaw crusher;

(3) FIGS. 2-4 show known solutions for mounting the toggle plate with bearings on the crusher;

(4) FIGS. 5-9 show new bearing holder solutions which may be applied to the jaw crusher of FIG. 1, for example, instead of a traditional bearing holder; and

(5) FIG. 10 shows a processing plant of mineral material according to the invention that preferably comprises a crusher in accordance with the invention.

DETAILED DESCRIPTION

(6) In the following description, like references refer to similar parts. It should be noted that the figures are not to scale in all cases and that they mainly serve the purpose of illustrating embodiments of the invention.

(7) FIG. 1 shows a jaw crusher 100 comprising a fixed law 1 as a front part of the jaw crusher and a pitman 2 as a moving jaw that is preferably supported at an upper end by side plates 4 of the jaw crusher's frame through an eccentric 3. The fixed jaw 1 and the moving jaw 2 form a crushing chamber 5 between them. A first wear part 1, which in the example in the figure is two-piece, is fastened to the fixed jaw 1. A second wear part 2, which in the example in the figure is two-piece, is fastened to the moving jaw 2. A rear part 6 of the jaw crusher's frame is fastened between the side plates 4 behind the pitman. The pitman is supported by the rear part of the frame through a toggle plate 7. An adjustment apparatus 8, for example a wedge adjustment apparatus, for the adjustment of the crusher's setting is arranged between a rear end of the toggle plate and the rear part 6 of the frame. In a wedge adjustment apparatus, the wedges can be controlled, e.g., manually by means of a screw(s) or hydraulically by means of a hydraulic cylinder(s). The adjustment apparatus 8 may also be implemented by one or several hydraulic setting adjustment cylinders that influence the toggle plate behind the toggle plate. A tie rod 9 is arranged between a lower end of the pitman and the rear part 6 of the frame; the tie rod is loadable by a spring 9. When the spring 9 is tightened, the tie rod pulls the pitman 2 backwards against the toggle plate 7 and the toggle plate towards the rear part 6 of the frame.

(8) The jaw crusher comprises a protective structure 10 located between the spring of the tie rod and the user. The protective structure comprises, for example, a protective plate fastened to the rear part 6.

(9) A first bearing holder 11 is arranged between a front end of the toggle plate 7 and the lower end of the pitman. A second bearing holder 12 is arranged between the rear end of the toggle plate and the adjustment apparatus 8. The ends of the toggle plate are arranged in grooves of bearings in the bearing holder. A first end of the toggle plate is arranged in a first bearing in the first bearing holder 11, and a second end is arranged in a second bearing 13 in the second bearing holder 12.

(10) The bearing 13 in the second bearing holder 12 at the rear end of the toggle plate is up in FIG. 1. The bearing has two locations in relation to the rear end of the crusher, an upper location and a lower location. In a known solution, the toggle plate has exactly two operating angle areas. The location of the bearing in the second bearing holder and thus the position of the toggle plate may be switched to be lower by dismantling and detaching the toggle plate and the second bearing holder from the crusher, turning the second bearing holder around, and installing the turned around second bearing holder back on the crusher. After this, the bearing in the second bearing holder 12 is down compared with the position in FIG. 1, and the rear end of the toggle plate can be installed back on the bearing that is down in the second bearing holder.

(11) FIG. 2 shows a known bearing holder 12 for the setting adjustment of the jaw crusher 100, where the bearing 13 at the rear end of the toggle plate is fastened in place so that the work stroke can be changed from a power mode to an economy mode, for example, by turning the bearing holder. To implement this, both the toggle plate 7 (arrow A) and the bearing holder 12 (arrow B) have to be dismantled and detached from the crusher and installed back on the crusher. FIG. 3 shows the power mode where the bearing holder 12 is installed in a position where the bearing 13 at the rear end of the toggle plate 7 is above a middle line 14 of setting adjustment. FIG. 4 shows the economy mode where the bearing holder 12 is installed in a position where the bearing 13 of the toggle plate 7 is below the middle line 14 of setting adjustment.

(12) By means of a new arrangement shown in FIGS. 5-9, it is possible to adjust the stroke of a jaw crusher 100 continuously. The position of bearing 13 at a front end and/or rear end of a toggle plate 7 may be adjusted continuously within a new bearing holder 12, for example, by turning screws 22 used as transfer members or by using at least one cylinder, for example (not shown in the figures).

(13) In the examples shown in FIGS. 5-9, a bearing holder arranged at the rear end of the toggle plate is described, but according to the idea of some embodiments of the invention, a new bearing holder described in this specification may be located at the front end of the toggle plate.

(14) On changing the position of the bearing 13 at the rear end of the toggle plate 7 in the bearing holder 12, the position of the rear end of the toggle plate is also transferred. Thereby, the angle of the toggle plate (the operating angle area) changes in relation to joints formed by a pitman 2 and an axle 3 of an eccentric, whereby the size of the work stroke of the crusher changes in the lower part of a crushing chamber 5, in particular. In the lower part of the crushing chamber 5, the change in the size of the work stroke has the largest impact on the capacity, power, and product range of the crusher.

(15) FIG. 5 shows the bearing holder 12 fastened to a rear end 6 of the crusher's frame. An adjustment apparatus 8 is located between the bearing holder 12 and the rear end 6. The bearing 13 at the rear end of the toggle plate is fastened so that by moving the bearing holder continuously it is possible to change the work stroke from a power mode to an economy mode, for example. To implement this, it is not necessary to dismantle and detach the toggle plate and the bearing holder from the crusher and install them back on the crusher.

(16) FIG. 6 shows the power mode where the bearing holder 12 is installed in a position where the bearing 13 at the rear end of the toggle plate 7 is above a middle line 14 of setting adjustment. An upper position of the angle of the toggle plate 7 is shown using line 14. A lower position of the angle of the toggle plate 7 is shown using line 14. The change area of the angle of the toggle plate 7 is marked with reference number 15. In the power mode, the stroke of the crusher has been increased compared with the position of the toggle plate at the middle line 14.

(17) FIG. 7 shows the economy mode, wherein the bearing holder 12 is installed in a position where the bearing 13 of the toggle plate 7 is below the middle line 14 of setting adjustment. In the economy mode, the stroke of the crusher has been decreased compared with the position of the toggle plate at the middle line 14.

(18) A person skilled in the art understands that, in the examples in the figures, the angle of the toggle plate is shown when the pitman is at a specific location where the rotating position of the eccentric and the location of an upper end of the toggle plate determine the trajectory of the pitman. The change in the angle of the toggle plate, i.e., the change in the operating angle area of the toggle plate, is shown for the sake of simplicity when the pitman is at a specific location.

(19) The bearing holder 12 shown in FIG. 8 comprises a frame 20 in which a trajectory 21 has been formed for the bearing 13. At an upper limit of the trajectory, an upper edge of the bearing meets an upper edge of the groove formed in the frame, and at a lower limit a lower edge of the bearing meets a lower edge of the groove. Screws as a transfer member 22 influencing the bearing have been arranged in the frame of the bearing holder, preferably at the ends of the frame to make adjustment work easier, with which screws the bearing is arranged to be continuously transferable along the trajectory to a desired location between the upper limit and lower limit, inclusive of the upper and lower limit. There are end parts 23 at the sides of the frame 20 to restrict the lateral movement of the bearing 13.

(20) In FIG. 9, the bearing holder 12 has been installed in a position determined by the middle point of the movement area of the bearing at the rear end of the toggle plate, where the bearing 13 of the toggle plate 7 is at the middle line 14 of setting adjustment.

(21) The continuous change area 15 of the angle of the toggle plate 7 using the adjustable bearing holder 12 at one end of the toggle plate may in some embodiments be ?10? and in other embodiments preferably ?5?.

(22) In embodiments where the new bearing holder described in this specification is used at the rear end and front end of the toggle plate, the angle of the toggle plate may be changed continuously by ?20?, preferably by ?10?.

(23) When the bearing holder that enables the continuous transfer of the end of the toggle plate has been installed at both ends of the toggle plate, the adjustment area of the toggle plate's inclination angle may be increased to be double compared with the situation where a bearing transfer device located at one end of the toggle plate is applied.

(24) The transfer distance of the bearing 13 in the bearing holder 12 may be determined in an application-specific manner, wherein the transfer distance depends on the length of the toggle plate and the other dimensions of the crusher. In large crushers, the transfer distance is preferably larger, and in small crushers the transfer distance is smaller.

(25) Using continuous adjustment, the crushing force and travel distance of the pitman within the adjustment area may be fine-tuned within the limits of the adjustment area.

(26) Because it is not necessary to dismantle and detach the toggle plate and/or bearing holder and/or bearing from the crusher, it becomes easier to use the crusher. It also becomes easier to use and adjust the crusher in difficult conditions while effects of cold, freezing, and/or dust can be decreased.

(27) Preferably, the stroke of the crusher may in some cases be decreased by changing the position of the toggle plate during use so that the crushes endures momentary peak loading, for example, when non-crushing or harder material than usual is observed in the crusher. The adjustable bearing holder of the toggle plate allows increasing the service life of the crusher and the crusher components.

(28) The bearing holder 12 adjusting the angle of the toggle plate 7 may be used as a safety device of the crusher, for example, if the bearing holder 12 transferring the location of the bearing 13 is coupled to other crushing automation of the crusher, where the measurement of the loading of the crusher is used in adjustment. In a crusher loading situation observed via the crushing automation, for example, in a situation where loading is higher than the targeted loading of the crusher; the crushing automation controls the location of the bearing 13 to be transferred in the bearing holder 12 and thus the crushing automation controls the angle of the toggle plate to be changed.

(29) The following situations, for example, are situations where the loading of the crusher is higher than the targeted loading: the average power measured in driving of the crusher is higher than the target value; pressure peaks occur more often than allowed and/or with higher than allowed pressure in the pressure cylinder of a toggle plate loaded with a pressure cylinder; compression peaks are observed more often than allowed and/or with higher then allowed compression through a device measuring the compression of the toggle plate, e.g., a sensor attached to the toggle plate, such as a strain gauge.

(30) FIG. 10 shows a mobile crushing plant of mineral material 200 comprising a jaw crusher 100 in accordance with an embodiment of the invention, at one end or both ends of a toggle plate 7 of which is arranged a new bearing holder 12 shown in FIGS. 5-9.

(31) The crushing plant comprises a feeder 103 to feed material to the jaw crusher 100, and a belt conveyor 106 to transport the crusher product farther away from the crushing plant. The crushing plant 200 also comprises a power supply and a control center 105. The power supply may be a diesel or electric engine, for example, which provides energy for the use of process units and hydraulic circuits.

(32) The feeder, crusher, power supply, and conveyor are fastened to a frame 101, which in this embodiment also comprises a track base 102 for moving the crushing plant. The crushing plant may also entirely or partly comprise a wheel base or be movable with feet. Alternatively, the crushing plant may be movable/towable by means of a truck or another external power supply. In addition to the above, the crushing plant may also be a fixed crushing plant.

(33) Typically, attempts are made to make a mobile crushing plant as compact as possible, with the result that there is little room to work in the mobile crushing plant. In relation to the mobile crushing plant, the same benefits may be obtained as presented in this specification in relation to a crusher equipped with the new bearing holder. The adjustment of the mobile crushing plant is easier when the position of the toggle plate can be changed without detaching the toggle plate from the crusher. In the case where the angle position of the toggle plate is adjusted automatically via the automation of the crushing plant, the user does not need to move anything manually, and the angle of the toggle plate may be changed during the crushing process. Usually movable plants are equipped with ready automation. The new continuously adjustable transfer arrangement of the angle of the toggle plate may be easily coupled as part of the automation system existing in the crushing plant. In an automated version, moving a transfer member used for adjusting the stroke may be implemented by an electric engine connected to a screw; the electric engine may be, e.g., a servomotor which allows determining the location of a bearing at the end of the toggle plate. A hydraulic or mechanical sensor arrangement may be used to determine the location of the bearing at the end of the toggle plate.

(34) Without in any way restricting the scope of protection, interpretation, or potential applications of the invention, the improvement of occupational safety may be considered a technical advantage of the different embodiments of the invention. Furthermore, facilitation of work and ergonomics can be considered a technical advantage of the different embodiments of the invention. Moreover, the shortening of the period needed to change the position of the toggle plate can be considered a technical advantage of the different embodiments of the invention. In addition, the acceleration of the adjustment of the stroke of the jaw crusher can be considered a technical advantage of the different embodiments of the invention.

(35) The above specification provides non-restrictive examples of some embodiments of the invention. It is clear to a person skilled in the art that the invention is not, however, restricted to the details presented, but the invention may also be implemented in other, equivalent ways.

(36) Some features of the embodiments presented may be utilized without the use of other features. The specification presented above shall, as such, be considered an explanation describing the principles of the invention and not to restrict the invention. The scope of protection of this invention is only restricted by the appended claims.