Cutting bit and extraction tool for same
09874095 ยท 2018-01-23
Assignee
Inventors
Cpc classification
E21C35/197
FIXED CONSTRUCTIONS
International classification
Abstract
A cutting bit for a bit assembly secured to a cutter head includes a cutting end, a shank extending along a bit axis, and a shoulder positioned between the cutting end and the shank. The shoulder includes an outer edge defining a perimeter, a shoulder end surface defining a shoulder plane, a first inclined surface and a second inclined surface. The first inclined surface is positioned between the outer edge and the shoulder end surface. The first inclined surface extends along the perimeter and is oriented at a first acute angle relative to the shoulder plane. The second inclined surface is positioned between the shoulder end surface and the first inclined surface. The second inclined surface is oriented at a second acute angle relative to the shoulder plane, and the second acute angle is smaller than the first acute angle.
Claims
1. A bit assembly for a cutting drum, the bit assembly comprising: a sleeve including shank portion, a flange positioned adjacent an end of the shank portion, and a bore extending through the flange and the shank portion, the flange including a flange end surface; and a bit including a cutting end, a shank, and a shoulder positioned between the cutting end and the shank, at least a portion of the shank positioned within the bore of the sleeve, the shank extending along a bit axis, the shoulder positioned adjacent the end surface of the flange and including an edge, a shoulder end surface defining a shoulder plane, a first inclined surface, and a second inclined surface, the edge extending along a perimeter of the shoulder, the first inclined surface positioned between the edge and the shoulder end surface, the first inclined surface extending along the perimeter of the shoulder and oriented at a first angle relative to the shoulder plane, the second inclined surface positioned between the shoulder end surface and the first inclined surface, the second inclined surface oriented at a second angle relative to the shoulder plane, the first angle being larger than the second angle, wherein the flange end surface abuts the shoulder end surface, the flange further including a third inclined surface positioned adjacent an edge of the flange end surface and extending along a perimeter of the flange end surface, the third inclined surface oriented at a third angle relative to the shoulder plane, wherein the flange further includes a fourth inclined surface positioned adjacent the third inclined surface and oriented at a fourth angle relative to the shoulder plane, wherein the third inclined surface is positioned between the flange end surface and the fourth inclined surface, wherein the third angle is equal to the second angle and the fourth angle is equal to the first angle.
2. The bit assembly of claim 1, wherein the second angle is between approximately 5 degree and approximately 30 degrees.
3. The bit assembly of claim 2, wherein the second angle is between approximately 5 degrees and approximately 20 degrees.
4. The bit assembly of claim 3, wherein the second angle is between approximately 10 degrees and approximately 15 degrees.
5. The bit assembly of claim 4, wherein the second angle is approximately 11 degrees.
6. The bit assembly of claim 1, wherein the first angle is between approximately 45 degrees and 80 degrees.
7. The bit assembly of claim 6, wherein the first angle is between approximately 60 degrees and approximately 70 degrees.
8. The bit assembly of claim 7, wherein the first angle is approximately 65 degrees.
9. The bit assembly of claim 1, wherein the second inclined surface is adjacent to and extends along a perimeter of the shoulder end surface.
10. The bit assembly of claim 1, wherein the second inclined surface and the third inclined surface are positioned adjacent one another and on opposite sides of the shoulder plane, the second angle and the third angle form a combined wedge angle between approximately 20 degrees and approximately 45 degrees.
11. The bit assembly of claim 10, wherein the combined wedge angle is approximately 22 degrees.
12. The bit assembly of claim 1, wherein the first inclined surface is frustoconical and the second inclined surface is frustoconical.
13. The bit assembly of claim 1, wherein the third inclined surface extends away from the second inclined surface, and the fourth inclined surface extends away from the first inclined surface.
14. A cutting bit for a bit assembly secured to a cutter head, the cutting bit comprising: a cutting end; a shank extending along a bit axis; and a shoulder positioned between the cutting end and the shank, the shoulder including an outer edge defining a perimeter, a shoulder end surface defining a shoulder plane, a first inclined frustoconical surface positioned between the outer edge and the shoulder end surface, the first inclined frustoconical surface extending along the perimeter and oriented at a first acute angle relative to the shoulder plane, and a second inclined frustoconical surface positioned between the shoulder end surface and the first inclined frustoconical surface, the second inclined frustoconical surface oriented at a second acute angle relative to the shoulder plane, the second acute angle being smaller than the first acute angle.
15. The cutting bit of claim 14, wherein the second angle is between approximately 1 degree and approximately 30 degrees.
16. The cutting bit of claim 15, wherein the second angle is between approximately 10 degrees and approximately 25 degrees.
17. The cutting bit of claim 16, wherein the second angle is approximately 11 degrees.
18. The cutting bit of claim 14, wherein the first angle is between approximately 45 degrees and 80 degrees.
19. The cutting bit of claim 18, wherein the first angle is between approximately 60 degrees and approximately 70 degrees.
20. The cutting bit of claim 19, wherein the first angle is approximately 65 degrees.
21. The cutting bit of claim 14, wherein the second inclined frustoconical surface is directly adjacent to the shoulder end surface and extends along a perimeter of the shoulder end surface.
22. A bit assembly for a cutting drum, the bit assembly comprising: a sleeve including shank portion, a flange positioned adjacent an end of the shank portion, and a bore extending through the flange and the shank portion, the flange including a flange end surface; and a bit including a cutting end, a shank, and a shoulder positioned between the cutting end and the shank, at least a portion of the shank positioned within the bore of the sleeve, the shank extending along a bit axis, the shoulder positioned adjacent the end surface of the flange and including an edge, a shoulder end surface defining a shoulder plane, a first inclined frustoconical surface, and a second inclined frustoconical surface, the edge extending along a perimeter of the shoulder, the first inclined frustoconical surface positioned between the edge and the shoulder end surface, the first inclined frustoconical surface extending along the perimeter of the shoulder and oriented at a first angle relative to the shoulder plane, the second inclined frustoconical surface positioned between the shoulder end surface and the first inclined frustoconical surface, the second inclined frustoconical surface oriented at a second angle relative to the shoulder plane, the first angle being larger than the second angle.
23. The bit assembly of claim 22, wherein the second angle is between approximately 5 degree and approximately 30 degrees.
24. The bit assembly of claim 23, wherein the second angle is between approximately 5 degrees and approximately 20 degrees.
25. The bit assembly of claim 24, wherein the second angle is between approximately 10 degrees and approximately 15 degrees.
26. The bit assembly of claim 25, wherein the second angle is approximately 11 degrees.
27. The bit assembly of claim 22, wherein the first angle is between approximately 45 degrees and 80 degrees.
28. The bit assembly of claim 27, wherein the first angle is between approximately 60 degrees and approximately 70 degrees.
29. The bit assembly of claim 28, wherein the first angle is approximately 65 degrees.
30. The bit assembly of claim 22, wherein the second inclined frustoconical surface is adjacent to and extends along a perimeter of the shoulder end surface.
31. The bit assembly of claim 22, wherein the flange end surface abuts the shoulder end surface, the flange further including a third inclined surface positioned adjacent an edge of the flange end surface and extending along a perimeter of the flange end surface, the third inclined surface oriented at a third angle relative to the shoulder plane.
32. The bit assembly of claim 31, wherein the second inclined frustoconical surface and the third inclined surface are positioned adjacent one another and on opposite sides of the shoulder plane, the second angle and the third angle form a combined wedge angle between approximately 20 degrees and approximately 45 degrees.
33. The bit assembly of claim 32, wherein the combined wedge angle is approximately 22 degrees.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) Before any embodiments are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, comprising or having and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms mounted, connected and coupled are used broadly and encompass both direct and indirect mounting, connecting and coupling. Further, connected and coupled are not restricted to physical or mechanical connections or couplings, and can include electrical or hydraulic connections or couplings, whether direct or indirect. Also, electronic communications and notifications may be performed using any known means including direct connections, wireless connections, etc.
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(19) The boom 22 includes one end pivotably coupled to the frame 14 and another end supporting the cutter head 26. The boom 22 is pivotable about a pivot axis 54 that is generally transverse to the longitudinal axis of the frame 14. The boom 22 is pivoted by a pair of actuators 58 that are coupled between the frame 14 and the boom 22. In the illustrated embodiment, the actuators 58 are hydraulic jacks or cylinders.
(20) As shown in
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(22) The sleeve 78 includes an elongated shank portion 94 (
(23) Referring to
(24) The bit 74 also includes a shoulder 118 positioned between the cutting end 106 and the shank 110. A portion of the bit 74 extending between the shoulder 118 and the cutting end 106 has an outer surface 120 defining a bit profile. The shoulder 118 includes an edge 122 defining an outer perimeter of the shoulder 118 and a shoulder end surface 126. In the illustrated embodiment, the shoulder end surface 126 extends around the end of the shank 110. In addition, the shoulder 118 includes a first inclined surface 134 and a second inclined surface 138. In the illustrated embodiment, the first inclined surface 134 is positioned adjacent the edge 122 and extends radially along the entire perimeter of the shoulder 118. In the illustrated embodiment, the second inclined surface 138 is positioned between the first inclined surface 134 and the shoulder end surface 126 and extends radially along the entire perimeter of the shoulder 118. In other embodiments, the first inclined surface 134 may extend along the outer perimeter but may not be contiguous with the edge 122. Similarly, in other embodiments, the second inclined surface 138 may extend along the perimeter of the shoulder 118 but may not be contiguous with the edge of the shoulder end surface 126. The inclined surfaces 134, 138 will be discussed in further detail below.
(25) Referring again to
(26) As shown in
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(28) In some embodiments, the first angle 164 is between approximately 45 degrees and 80 degrees. In some embodiments, the first angle 164 is between approximately 60 degrees and approximately 70 degrees. In some embodiments, the first angle 164 is approximately 65 degrees.
(29) In some embodiments, the second angle 168 is between approximately 5 degree and approximately 30 degrees. In some embodiments, the second angle 168 is between approximately 5 degrees and approximately 20 degrees. In some embodiments, the second angle 168 is between approximately 10 degrees and approximately 15 degrees. In some embodiments, the second angle 168 is approximately 11 degrees.
(30) In addition, in the illustrated embodiment the flange 96 further includes a third inclined surface 170 adjacent the forward end surface 98 and a fourth inclined surface 174 adjacent the third inclined surface 170. The third inclined surface 170 is positioned radially between the fourth inclined surface 174 and the forward end surface 98. The third inclined surface forms a third angle 178 relative to the shoulder plane 162, and the fourth inclined surface forms a fourth angle 182 relative to the shoulder plane 162.
(31) In some embodiments, the third angle 178 is between approximately 5 degree and approximately 30 degrees. In some embodiments, the third angle 178 is between approximately 5 degrees and approximately 20 degrees. In some embodiments, the third angle 178 is between approximately 10 degrees and approximately 15 degrees. In some embodiments, the third angle 178 is approximately 11 degrees. In the illustrated embodiment, the third angle 178 is substantially equal to the second angle 168. The third angle 178 and the second angle 168 may form a combined wedge angle. In some embodiments, the combined wedge angle is between approximately 15 degrees and approximately 45 degrees. In some embodiments, the combined wedge angle is between 20 degrees and 35 degrees. In some embodiments, the combined wedge angle is between 20 degrees and 30 degrees. In some embodiments, the combined wedge angle is approximately 22 degrees.
(32) In some embodiments, the fourth angle 182 is between approximately 45 degrees and 80 degrees. In some embodiments, the fourth angle 182 is between approximately 60 degrees and approximately 70 degrees. In some embodiments, the fourth angle 182 is approximately 65 degrees. In the illustrated embodiment, the fourth angle 182 is substantially equal to the first angle 164.
(33) In other embodiments, the flange 96 may be formed without the third or fourth inclined surfaces 170, 174. For example, as shown in
(34) Referring to
(35) In some embodiments, the flange angle 202 is between approximately 5 degree and approximately 40 degrees. In some embodiments, the flange angle 202 is between approximately 5 degrees and approximately 30 degrees. In some embodiments, the flange angle 202 is between approximately 5 degrees and approximately 22.5 degrees. In some embodiments, the flange angle 202 is between approximately 10 degrees and approximately 22.5 degrees. In some embodiments, the flange angle 202 is between approximately 10 degrees and approximately 15 degrees. In some embodiments, the flange angle 202 is approximately 15 degrees. In some embodiments, the flange angle 202 is approximately 11 degrees.
(36) In some embodiments, the block angle 206 is between approximately 5 degree and approximately 40 degrees. In some embodiments, the block angle 206 is between approximately 5 degrees and approximately 30 degrees. In some embodiments, the block angle 206 is between approximately 5 degrees and approximately 22.5 degrees. In some embodiments, the block angle 206 is between approximately 10 degrees and approximately 22.5 degrees. In some embodiments, the block angle 206 is between approximately 10 degrees and approximately 15 degrees. In some embodiments, the block angle 206 is approximately 15 degrees. In some embodiments, the block angle 206 is approximately 11 degrees.
(37) In some embodiments, the block angle 206 is substantially equal to the flange angle 202, and the block angle 206 and the flange angle 202 form a combined angle. In some embodiments, the combined angle is between approximately 15 degrees and approximately 45 degrees. In some embodiments, the combined angle is between 20 degrees and 35 degrees. In some embodiments, the combined angle is between 20 degrees and 30 degrees. In some embodiments, the combined angle is approximately 22 degrees.
(38) Although the forward surface 90 of the block 82 and the rear surface 100 of the flange 96 each include a single inclined surface in
(39) Also, in some embodiments, the cutting bit assembly 66 may be formed without a sleeve such that the bit 74 is secured directly to the block 82. In such a configuration, the forward surface 90 of the block 82 may be formed to include multiple inclined surfaces similar to the structure shown in
(40) The multiple inclined surfaces between the shoulder 118 and the flange 96 provide a space for an operator to insert an edge of a prying tool or extraction tool in order to apply force and extract the bit 74 from the sleeve 78. In particular, the shallow second angle 168 of the second inclined surface 138 provides significant mechanical advantage when the working end of an extraction tool engages the second inclined surface 138. Typically, an impact force is applied (e.g., by striking a hammer) against an end of the extraction tool. In some embodiments, the shallow second angle 168 multiplies this impact force by a factor of four or more, thereby allowing an operator to remove the bit 74 from the sleeve 76 without excessive effort. In addition, because the inclined surfaces 134, 138 extend along the entire perimeter of the shoulder 118, the working end of the extraction tool may be inserted at any radial position between the bit 74 and the sleeve 78. This is in contrast to some conventional bits, which may only include notches at predetermined points on an outer perimeter of the bit. After use, the notches may not be readily accessible by the tool.
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(42) As shown in
(43) As shown in
(44) Referring to
(45) In addition, as best shown in
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(47) Although aspects of the cutting bit assembly 66 have been described in the context of a mining machine, it is understood that the cutting bit assembly 66 could be incorporated into other types of machines having earth-engaging attachments, including other types of mining machines, construction machines, and road milling machines.
(48) Although aspects have been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects as described.