REAL-TIME ROPE/CABLE/BELT SWAY MONITORING SYSTEM FOR ELEVATOR APPLICATION
20180016117 ยท 2018-01-18
Assignee
Inventors
- Michael Palazzola (Horn Lake, MS, US)
- Jie Xu (Brookhaven, GA, US)
- Stephen Allen (Middleton, TN, US)
- Peter Feldhusen (Collierville, TN, US)
- Frank Dudde (Collierville, TN, US)
- Alan Parker (Byhalia, MS, US)
Cpc classification
G06T7/246
PHYSICS
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Depth cameras may be placed within an elevator car hoistway to capture depth images of the elevator rope. 3D sensing software may be used to identify the rope within the depth images and assign tracking points to locations along the rope. Tracked images are saved over time and compared to prior tracked images to determine the movement of tracked points between images. Movement of tracked points may be used to determine the velocity, acceleration, frequency of wave motion, and other characteristics of the rope during a period of time. When measured characteristics exceed specified thresholds, the system may take one or more actions to mitigate the undesirable behavior or provide notification of the undesirable behavior.
Claims
1. An apparatus comprising: an elevator hoistway; an elevator rope situated within the elevator hoistway; an elevator car attached to the elevator rope; a motor operable to raise and lower the elevator car within the elevator hoistway; an imaging device situated within the elevator hoistway, wherein the elevator rope is within the field of view of the imaging device, and wherein the imaging device is capable of capturing three dimensional depictions of objects within its field of view; an image processing device configured to receive imaging data from the imaging device; and a controller in communication with the image processing device, the controller configured to operate the motor; wherein the image processing device is configured to: determine a reference position of the elevator rope at a reference time based upon a reference set of imaging data; determine a current position of the elevator rope at a current time based upon a current set of imaging data; determine a change in position of the elevator rope between the reference position and the current position; and based upon the change of position and the elapsed time between the reference time and the current time, determine a set of motion characteristics for the elevator rope; and wherein the controller is configured to perform one or more motion countermeasures based upon the set of motion characteristics.
2. The apparatus of claim 1, wherein the set of motion characteristics comprise: rope acceleration; rope velocity; and rope frequency; and wherein the controller is further configured to determine rope sway based upon one or more characteristics from the set of motion characteristics.
3. The apparatus according to one of the preceding claims, wherein the controller is further configured to perform the one or more motion countermeasures when the controller determines that rope sway exceeds a rope sway threshold.
4. The apparatus according to one of the preceding claims, wherein performing a countermeasure of the one or more motion countermeasures causes the controller to prevent the motor from operating until rope sway does not exceed the rope sway threshold.
5. The apparatus according to one of the preceding claims, wherein performing a countermeasure of the one or more motion countermeasures causes the controller to transmit an electronic signal to a remote device indicating that rope sway exceeds the rope sway threshold.
6. The apparatus according to one of the preceding claims, wherein the imaging device is attached to a component selected from the group consisting of the elevator car and an interior wall of the elevator hoistway.
7. The apparatus according to one of the preceding claims, wherein the imaging device is one of a plurality of imaging devices comprised by the apparatus, wherein the image processing device is configured to receive imaging data from the plurality of imaging devices, and wherein each imaging device of the plurality of imaging devices is placed at a different height within the elevator hoistway and adapted to providing imaging data for a different span of the elevator rope.
8. The apparatus according to one of the preceding claims, wherein determining the reference position of the elevator rope at the reference time based upon the reference set of imaging data, and determining the current position of the elevator rope at the current time based on the current set of imaging data both comprise executing a set of instructions operable to cause the image processing device to: cause the imaging device to pulse and illuminate objects within its field of view; identify a set of discrete objects illuminated by the pulse using edge detection; identify a visualized rope from the set of discrete objects; assign one or more tracking points to the visualized rope, wherein each tracking point indicates the position of a point of the visualized rope in three dimensional space; and defining the position of the elevator rope based on the one or more tracking points.
9. The apparatus according to one of the preceding claims, wherein the imaging device generates imaging data by: projecting a pulse of light that illuminates the elevator rope; and capturing reflections of the pulse of light from the elevator rope.
10. The apparatus according to one of the preceding claims, wherein the one or more motion countermeasures comprise at least two of: a modification of the operation of the motor; a generation of a notification to a remote device describing an aspect of the set of motion characteristics; a deployment of a rope sway dampener device, wherein the rope sway dampener device is in contact with the elevator rope; and a modification of the operation of a sheave, wherein the sheave is in contact with the elevator rope.
11. The apparatus according to one of the preceding claims, wherein the controller is further configured to, based upon a subsequent set of motion characteristics, execute instructions causing one or more of: a reversal of the modification of the operation of the motor; a generation of an additional notification to the remote device; a withdrawal of the rope sway dampener device; or a reversal of the modification of the operation of the sheave.
12. A method comprising: receiving a reference set of imaging data from an imaging device, the reference set of imaging data describing a reference position of an elevator rope within an elevator hoistway at a reference time; receiving a current set of imaging data from the imaging device, the current set of imaging data describing a current position of the elevator rope within an elevator hoistway at a current time; determining a change of position between the reference position between the reference position and the current position; determining a set of motion characteristics based upon the change of position and the elapsed time between the reference time and the current time; and performing a motion countermeasure based upon the set of motion characteristics.
13. The method of claim 12, wherein: the set of motion characteristics comprise: rope acceleration; rope velocity; and rope frequency; and the method further comprises the step of determining rope sway based upon one or more of the set of motion characteristics.
14. The method of claim 12 or 13, wherein the motion countermeasure is performed when rope sway exceeds a rope sway threshold.
15. The method according to one of the claims 12 to 14, wherein the motion countermeasure comprises one or more of: removing an elevator car from service, wherein the elevator car is attached to the elevator rope; transmitting a notification to a remote device, the notification describing the motion characteristics; and deploying a rope sway dampener device, wherein the rope sway dampener device is in contact with the elevator rope.
16. The method according to one of the claims 12 to 15, further comprising the step of, when a subsequent set of motion characteristics indicates that rope sway does not exceed the rope sway threshold, performing one or more of: returning the elevator car to service; transmitting a further notification to a remote device, the notification describing the subsequent set of motion characteristics; and withdrawing the rope sway dampener device.
17. The method according to one of the claims 12 to 16, wherein the elevator rope comprises a compensating rope.
18. The method according to one of the claims 12 to 17, wherein the elevator rope comprises a hoisting rope.
19. The method according to one of the claims 12 to 18, wherein the imaging device is a camera capable of capturing three dimensional depictions of objects within its field of view.
20. An apparatus comprising: an elevator hoistway; a first sheave situated in the upper half of the elevator hoistway; a second sheave situated in the lower half of the elevator hoistway; an elevator rope wrapped around the first sheave and the second sheave, the elevator rope comprising a first end and a second end, the first end attached to the top of an elevator car and the second end attached to the bottom of the elevator car; a motor operable to raise or lower the elevator car within the elevator hoistway; an imaging device situated within the elevator hoistway, wherein the elevator rope is within the field of view of the imaging device, and wherein the imaging device is capable of capturing three dimensional depictions of objects within its field of view; an image processing device configured to receive imaging data from the imaging device; and a controller in communication with the image processing device, the controller configured to operate the motor; wherein the image processing device is configured to: determine a reference position of the elevator rope at a reference time based upon a reference set of imaging data; determine a current position of the elevator rope at a current time based upon a current set of imaging data; determine a change in position of the elevator rope between the reference position and the current position; and based upon the change of position and the elapsed time between the reference time and the current time, determine a rope sway measurement; and wherein the controller is configured to, when the rope sway measurement exceeds a rope sway threshold, transmit a notification to a remote device, wherein the notification describes the rope sway measurement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0016]
[0017] The drawings are not intended to be limiting in any way, and it is contemplated that various embodiments of the present disclosure may be carried out in a variety of other ways, including those not necessarily depicted in the drawings. The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects, and together with the description serve to explain the principles of the present disclosure; it being understood, however, that the scope of the present disclosure is not limited to the precise arrangements shown.
DETAILED DESCRIPTION
[0018] The following description of certain embodiments should not be used to limit the scope of the present disclosure. Other examples, features, aspects, embodiments, and advantages will become apparent to those skilled in the art from the following description. As will be realized, various aspects of the present disclosure may take alternate forms, or have alternate or additional embodiments, without departing from the scope of the present disclosure. Accordingly, the drawings and descriptions should be regarded as illustrative in nature and not restrictive.
[0019]
[0020] In embodiments without a counterweight, the elevator hoisting rope (104) may wrap the first sheave and then the other end of the elevator hoisting rope (104) may be connected with the bottom of the car sling. In embodiments without a counterweight (108), the elevator hoisting rope (104) wraps around the second sheave (102) before connecting with the bottom of the car sling. There is sufficient traction between the elevator hoisting rope (104) and the first sheave (100) such that as the motor drives the first sheave (100), the elevator hoisting rope (104) moves over the first sheave (100) thereby raising or lowering the elevator car depending on the direction of rotation of the first sheave (100). One or more depth sensing cameras (110, 112, 114) may be arranged within the hoistway (118) such that the elevator hoisting and/or compensating ropes (104, 116) can be within the field of view of the one or more depth sensing cameras (110, 112, 114). The first and second depth sensing cameras (110, 112) are arranged such that a swaying elevator hoisting and/or compensating rope (104, 116) will be imaged at various distances from the depth sensing cameras (110, 112) as it sways. While
[0021]
[0022] In the embodiment of
[0023] In the embodiment of
[0024]
[0025]
[0026] In the embodiment of
[0027]
[0028] In the embodiment of
TABLE-US-00001 TABLE 1 2D intensity equation for determining gradient vector of edge pixel
TABLE-US-00002 TABLE 2 Low-pass filter J.sub.(x) = [G.sub.(x)*I(x)] = [G.sub.](x)*I(x) JGradient vector Xhorizontal axis Yvertical axis IIntensity (depth) GGaussian kernel
TABLE-US-00003 TABLE 3 Gaussian kernel function
[0029] In the embodiment of
[0030]
[0031] In the embodiment of
[0032] In the embodiment of
[0033] The following embodiments relate to various non-exhaustive ways in which the teachings herein may be combined or applied. It should be understood that the following embodiments are not intended to restrict the coverage of any claims that may be presented at any time in this document or in subsequent filings based on this document. No disclaimer is intended. The following embodiments are being provided for nothing more than merely illustrative purposes. It is contemplated that the various teachings herein may be arranged and applied in numerous other ways. It is also contemplated that some embodiments may omit certain features referred to in the below embodiments. Therefore, none of the aspects or features referred to below should be deemed critical unless otherwise explicitly indicated as such at a later date by the inventors or by a successor in interest to the inventors. If any claims are presented in this document or in subsequent filings related to this document that include additional features beyond those referred to below, those additional features shall not be presumed to have been added for any reason relating to patentability.
Embodiment 1
[0034] An apparatus comprising: an elevator hoistway; an elevator rope situated within the elevator hoistway; an elevator car attached to the elevator rope; a motor operable to raise and lower the elevator car within the elevator hoistway; an imaging device situated within the elevator hoistway, wherein the elevator rope is within the field of view of the imaging device, and wherein the imaging device is capable of capturing three dimensional depictions of objects within its field of view; an image processing device configured to receive imaging data from the imaging device; and a controller in communication with the image processing device, the controller configured to operate the motor; wherein the image processing device is configured to: determine a reference position of the elevator rope at a reference time based upon a reference set of imaging data; determine a current position of the elevator rope at a current time based upon a current set of imaging data; determine a change in position of the elevator rope between the reference position and the current position; and based upon the change of position and the elapsed time between the reference time and the current time, determine a set of motion characteristics for the elevator rope; and wherein the controller is configured to perform one or more motion countermeasures based upon the set of motion characteristics.
Embodiment 2
[0035] The apparatus of Embodiment 1, wherein the set of motion characteristics comprise: rope acceleration; rope velocity; and rope frequency; and wherein the controller is further configured to determine rope sway based upon one or more of the set of motion characteristics.
Embodiment 3
[0036] The apparatus of Embodiment 2, wherein the controller is further configured to perform the one or more motion countermeasures when the controller determines that rope sway exceeds a rope sway threshold.
Embodiment 4
[0037] The apparatus of Embodiment 3, wherein performing a countermeasure of the one or more motion countermeasures causes the controller to prevent the motor from operating until rope sway does not exceed the rope sway threshold.
Embodiment 5
[0038] The apparatus of any one or more of Embodiments 1 through 4, wherein performing a countermeasure of the one or more motion countermeasures causes the controller to transmit an electronic signal to a remote device indicating that rope sway exceeds the rope sway threshold.
Embodiment 6
[0039] The apparatus of any one or more of Embodiments 1 through 5, wherein the imaging device is attached to an attachment point, the attachment point selected from the group consisting of the elevator car and an interior wall of the elevator hoistway.
Embodiment 7
[0040] The apparatus of any one or more of Embodiments 1 through 6, wherein the imaging device comprises a plurality of imaging devices, and wherein each imaging device of the plurality of imaging devices is placed at a different height within the elevator hoistway.
Embodiment 8
[0041] The apparatus of any one or more of Embodiments 1 through 7, wherein the image processing device is configured to determine the reference position and the current position by executing a set of instructions operable to cause the image processing device to: cause the imaging device to pulse and illuminate objects within its field of view; identify a set of discrete objects illuminated by the pulse using edge detection; identify a visualized rope from the set of discrete objects; and assign one or more tracking points to the visualized rope, wherein each tracking point indicates the position of a point of the visualized rope in three dimensional space.
Embodiment 9
[0042] The apparatus of any one or more of Embodiments 1 through 8, wherein the imaging device generates imaging data by projecting a pulse of light that illuminates the elevator rope and capturing reflections of the pulse of light from the elevator rope.
Embodiment 10
[0043] The apparatus of any one or more of Embodiments 1 through 9, wherein the one or more motion countermeasures comprise at least two of: a modification of the operation of the motor; a generation of a notification to a remote device describing an aspect of the set of motion characteristics; a deployment of a rope sway dampener device, wherein the rope sway dampener device is in contact with the elevator rope; and a modification of the operation of a sheave, wherein the sheave is in contact with the elevator rope.
Embodiment 11
[0044] The apparatus of Embodiment 10, wherein the controller is further configured to, based upon a subsequent set of motion characteristics, execute instructions causing one or more of: a reversal of the modification of the operation of the motor; a generation of an additional notification to the remote device; a withdrawal of the rope sway dampener device; or a reversal of the modification of the operation of the sheave.
Embodiment 12
[0045] A method comprising the steps: receiving a reference set of imaging data from an imaging device, the reference set of imaging data describing a reference position of an elevator rope within an elevator hoistway at a reference time; receiving a current set of imaging data from the imaging device, the current set of imaging data describing a current position of the elevator rope within an elevator hoistway at a current time; determining a change of position between the reference position between the reference position and the current position; determining a set of motion characteristics based upon the change of position and the elapsed time between the reference time and the current time; and performing a motion countermeasure based upon the set of motion characteristics.
Embodiment 13
[0046] The method of Embodiment 12, wherein the set of motion characteristics comprise: rope acceleration; rope velocity; and rope frequency; and further comprising the step of determining rope sway based upon one or more of the set of motion characteristics.
Embodiment 14
[0047] The method of Embodiment 13, wherein the motion countermeasure is performed when rope sway exceeds a rope sway threshold.
Embodiment 15
[0048] The method of Embodiment 14, wherein the motion countermeasure comprises one or more of removing an elevator car from service, wherein the elevator car is attached to the elevator rope; transmitting a notification to a remote device, the notification describing the motion characteristics; and deploying a rope sway dampener device, wherein the rope sway dampener device is in contact with the elevator rope.
Embodiment 16
[0049] The method of Embodiment 15, further comprising the step of, when a subsequent set of motion characteristics indicates that rope sway does not exceed the rope sway threshold, performing one or more of: returning the elevator car to service; transmitting a further notification to a remote device, the notification describing the subsequent set of motion characteristics; and withdrawing the rope sway dampener device.
Embodiment 17
[0050] The method of any one or more of Embodiments 12 through 16, further comprising the step of attaching the imaging device to the elevator car.
Embodiment 18
[0051] The method of any one or more of Embodiments 12 through 17, further comprising the step of attaching the imaging device to an interior wall of the elevator hoistway.
Embodiment 19
[0052] The method of any one or more of Embodiments 12 through 18, wherein the imaging device is a camera capable of capturing three dimensional depictions of objects within its field of view.
Embodiment 20
[0053] An apparatus comprising: an elevator hoistway; a first sheave situated in the upper half of the elevator hoistway; a second sheave situated in the lower half of the elevator hoistway; an elevator rope wrapped around the first sheave and the second sheave, the elevator rope comprising a first end and a second end, the first end attached to the top of an elevator car and the second end attached to the bottom of the elevator car; a motor operable to raise or lower the elevator car within the elevator hoistway; an imaging device situated within the elevator hoistway, wherein the elevator rope is within the field of view of the imaging device, and wherein the imaging device is capable of capturing three dimensional depictions of objects within its field of view; an image processing device configured to receive imaging data from the imaging device; and a controller in communication with the image processing device, the controller configured to operate the motor; wherein the image processing device is configured to: determine a reference position of the elevator rope at a reference time based upon a reference set of imaging data; determine a current position of the elevator rope at a current time based upon a current set of imaging data; determine a change in position of the elevator rope between the reference position and the current position; and based upon the change of position and the elapsed time between the reference time and the current time, determine a rope sway measurement; and wherein the controller is configured to, when the rope sway measurement exceeds a rope sway threshold, transmit a notification to a remote device, wherein the notification describes the rope sway measurement.
[0054] It should be understood that any one or more of the teachings, expressions, embodiments, examples, etc. disclosed herein may be combined with any one or more of the other teachings, expressions, embodiments, examples, etc. that are disclosed herein. The teachings, expressions, embodiments, examples, etc. disclosed herein should therefore not be viewed in isolation relative to each other. Various suitable ways in which numerous aspects of the present disclosure may be combined will be readily apparent to those of ordinary skill in the art in view of the teachings disclosed herein. Such modifications and variations are intended to be included within the scope of both the present disclosure and the claims.
[0055] Having shown and described various embodiments of the present disclosure, further adaptations of the methods and systems described herein may be accomplished by appropriate modifications by one of ordinary skill in the art without departing from the scope of the present disclosure. Several of such potential modifications have been mentioned, and others will be apparent to those skilled in the art. For instance, examples, embodiments, geometrics, materials, dimensions, ratios, steps, and the like discussed above are illustrative and are not required. Accordingly, the scope of the present disclosure should be considered in terms of the following claims and is understood not to be limited to the details of structure and operation shown and described in the specification and drawings.