AUTOMOTIVE LAMP SYSTEM
20230093633 · 2023-03-23
Assignee
Inventors
- Yu OTA (Shizuoka-shi, JP)
- Masashi Kato (Shizuoka-shi, JP)
- Shohei Yanagizu (Shizuoka-shi, JP)
- Satoshi Kikuchi (Shizuoka-shi, JP)
Cpc classification
B60Q2300/056
PERFORMING OPERATIONS; TRANSPORTING
H05B45/50
ELECTRICITY
B60Q1/143
PERFORMING OPERATIONS; TRANSPORTING
B60Q11/005
PERFORMING OPERATIONS; TRANSPORTING
H05B45/48
ELECTRICITY
International classification
B60Q11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A variable light distribution light source includes an array-type light-emitting device. The array-type light-emitting device includes a power supply terminal and multiple pixel circuits electrically coupled and spatially arranged in a matrix. A power supply circuit includes a power supply unit that supplies electric power to the array-type light-emitting device. An output of a DC/DC converter is coupled to the power supply terminal VDD of the array-type light-emitting device via an output terminal. A voltage setting circuit generates a controllable correction voltage. A feedback circuit generates a feedback voltage based on the correction voltage and the control target voltage that corresponds to the output voltage of the DC/DC converter, and supplies the feedback voltage to a feedback pin of a converter controller.
Claims
1. A lamp system comprising: a variable light distribution light source comprising an array-type light-emitting device that comprises a power supply terminal and a plurality of pixel circuits electrically coupled in parallel and spatially arranged in a matrix; and a power supply circuit comprising a power supply unit structured to supply electric power to the array-type light-emitting device, wherein the power supply unit comprises: a DC/DC converter having an output coupled to the power supply terminal of the array-type light-emitting device via a power supply line; a voltage setting circuit structured to generate a controllable correction voltage; a feedback circuit structured to generate a feedback voltage based on a control target voltage that corresponds to an output voltage of the DC/DC converter and the correction voltage; and a converter controller having a feedback pin coupled to receive the feedback voltage and structured to control the DC/DC converter such that the feedback voltage approaches a predetermined target voltage.
2. The lamp system according to claim 1, wherein the power supply unit further comprises a sense terminal coupled to the power supply terminal of the array-type light-emitting device via a sense line separated from the power supply line, and wherein the control target voltage is proportional to a sense voltage that occurs at the sense terminal.
3. The lamp system according to claim 1, wherein the control target voltage is proportional to a voltage that occurs at an output of the DC/DC converter.
4. The lamp system according to claim 1, wherein the feedback circuit comprises a subtraction circuit having an operational amplifier.
5. The lamp system according to claim 1, wherein the voltage setting circuit comprises: a microcontroller structured to generate a digital signal; and a D/A converter structured to convert the digital signal into the correction voltage.
6. The lamp system according to claim 1, wherein the variable light distribution light source comprises a plurality of array-type light-emitting devices, and wherein the power supply circuit comprises a plurality of power supply units that correspond to the plurality of array-type light-emitting devices.
7. A lamp system comprising: a variable light distribution light source comprising an array-type light-emitting device, wherein the array-type light-emitting device comprises a power supply terminal and a plurality of pixel circuits electrically coupled in parallel and spatially arranged in a matrix; and a power supply circuit comprising a power supply unit structured to supply electric power to the array-type light-emitting device, wherein the power supply unit comprises: a DC/DC converter having an output coupled to the array-type light-emitting device via a power supply cable; a sense terminal coupled to the power supply terminal of the array-type light-emitting device via a sense line separated from the power supply cable; a feedback circuit structured to generate a first feedback voltage that corresponds to a sense voltage that occurs at the sense terminal; and a converter controller structured to control the DC/DC converter based on the first feedback voltage.
8. The lamp system according to claim 7, wherein the feedback circuit comprises a voltage dividing circuit structured to divide the sense voltage or a voltage that corresponds to the sense voltage.
9. The lamp system according to claim 7, wherein the feedback circuit includes an amplifier structured to amplify the sense voltage or a voltage that corresponds to the sense voltage.
10. The lamp system according to claim 7, wherein the feedback circuit is structured to generate a second feedback voltage based on a voltage at the output terminal in addition to the first feedback voltage, and to supply one from among the first feedback voltage and the second feedback voltage to the converter controller.
11. The lamp system according to claim 10, wherein the feedback circuit comprises an abnormality detection circuit structured to detect an abnormality in the sense line, wherein, when the sense line operates normally, the feedback circuit supplies the first feedback voltage to the converter controller, and wherein, when an abnormality is detected in the sense line, the feedback circuit supplies the second feedback voltage to the converter controller.
12. The lamp system according to claim 11, wherein the abnormality detection circuit detects an open-circuit fault in the sense line.
13. The lamp system according to claim 11, wherein, when detection of the abnormality continues for a predetermined period of time, the power supply circuit stops the supply of electric power to the variable light distribution light source.
14. The lamp system according to claim 7, wherein the variable light distribution light source comprises a plurality of array-type light-emitting devices, and wherein the power supply circuit comprises a plurality of power supply units that correspond to the plurality of array-type light-emitting devices.
15. A lamp system comprising: a variable light distribution light source having a plurality of array-type light-emitting devices each including a power supply terminal and a plurality of pixel circuits electrically coupled in parallel and spatially arranged in a matrix; a plurality of power supply units that correspond to the plurality of array-type light-emitting devices; a plurality of power supply cables, wherein each of the plurality of power supply cables couples an output terminal of corresponding one of the plurality of power supply units and the power supply terminal of corresponding one of the plurality of array-type light-emitting devices; and a controller structured to control on/off states of the plurality of pixel circuits of the plurality of array-type light-emitting devices according to a light distribution instruction.
16. The lamp system according to claim 15, wherein output beams of the plurality of array-type light-emitting devices are irradiated to different positions in a horizontal direction.
17. A lamp system comprising: an array-type light-emitting device comprising a plurality of pixel circuits electrically coupled in parallel and spatially arranged in a matrix, wherein the plurality of pixel circuits are divided into a plurality of segments each provided with a power supply terminal; a plurality of power supply units that correspond to the plurality of segments; a plurality of power supply cables that couple output terminals of the plurality of power supply units and the power supply terminals of the plurality of segments; and a controller structured to control on/off states of the plurality of pixel circuits of the array-type light-emitting device according to a light distribution instruction.
18. The lamp system according to claim 17, wherein the plurality of pixel circuits are divided into the plurality of segments such that output beams of the plurality of segments are irradiated to different positions with respect to a horizontal direction.
19. The lamp system according to claim 17, wherein the plurality of pixel circuits are divided into the plurality of segments such that output beams of the plurality of segments are irradiated to different positions with respect to a vertical direction.
20. The lamp system according to claim 15, wherein the plurality of power supply units each comprise a phase-shift converter.
21. A lamp system comprising: a variable light distribution light source comprising an array-type light-emitting device, wherein the array-type light-emitting device comprises a power supply terminal and a plurality of pixel circuits electrically coupled in parallel and spatially arranged in a matrix; and a power supply circuit comprising a power supply unit structured to supply electric power to the array-type light-emitting device, wherein the power supply unit comprises: a DC/DC converter having an output coupled to the array-type light-emitting device via a power supply cable; a sense terminal coupled to the power supply terminal of the array-type light-emitting device via a sense line separated from the power supply cable; a converter controller structured to control the DC/DC converter; and a monitoring circuit structured to detect an electrical state of the power supply cable based on at least a sense voltage that occurs at the sense terminal.
22. The lamp system according to claim 21, wherein the monitoring circuit detects a disconnection of the power supply cable based on the output voltage and the sense voltage.
23. The lamp system according to claim 22, wherein the monitoring circuit converts a first voltage that corresponds to the output voltage into a first digital value, wherein the monitoring circuit converts a second voltage that corresponds to the sense voltage into a second digital value, and wherein, when a difference between the first digital value and the second digital value is larger than a predetermined value, the monitoring circuit judges that the power supply cable is disconnected.
24. The lamp system according to claim 23, wherein the power supply circuit comprises a built-in A/D converter, and a microcontroller structured to convert the first voltage and the second voltage into a first digital value and a second digital value, and wherein the monitoring circuit is implemented in the microcontroller.
25. The lamp system according to claim 21, wherein the monitoring circuit detects an impedance of the power supply cable based on the output voltage, the sense voltage, and an output current of the DC/DC converter.
26. The lamp system according to claim 21, wherein the converter controller controls the DC/DC converter such that the output voltage approaches a target voltage.
27. The lamp system according to claim 21, wherein the converter controller controls the DC/DC converter such that the sense voltage approaches a target voltage.
28. The lamp system according to claim 21, wherein the variable light distribution light source comprises a plurality of array-type light-emitting devices, and wherein the power supply circuit comprises a plurality of power supply units that correspond to the plurality of array-type light-emitting devices.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0067] Embodiments will now be described, by way of example only, with reference to the accompanying drawings which are meant to be exemplary, not limiting, and wherein like elements are numbered alike in several Figures, in which:
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DETAILED DESCRIPTION
[0103] Description will be made below regarding the present invention based on preferred embodiments with reference to the drawings. The same or similar components, members, and processes are denoted by the same reference numerals, and redundant description thereof will be omitted as appropriate. The embodiments have been described for exemplary purposes only, and are by no means intended to restrict the present invention. Also, it is not necessarily essential for the present invention that all the features or a combination thereof be provided as described in the embodiments.
[0104] In the present specification, the state represented by the phrase “the member A is coupled to the member B” includes a state in which the member A is indirectly coupled to the member B via another member that does not substantially affect the electric connection between them, or that does not damage the functions or effects of the connection between them, in addition to a state in which they are physically and directly coupled.
[0105] Similarly, the state represented by the phrase “the member C is provided between the member A and the member B” includes a state in which the member A is indirectly coupled to the member C, or the member B is indirectly coupled to the member C via another member that does not substantially affect the electric connection between them, or that does not damage the functions or effects of the connection between them, in addition to a state in which they are directly coupled.
[0106] In the present specification, the reference symbols denoting electric signals such as a voltage signal, current signal, or the like, and the reference symbols denoting circuit elements such as a resistor, capacitor, or the like, also represent the corresponding voltage value, current value, resistance value, or capacitance value as necessary.
Embodiment 1
[0107] Description will be made in embodiments 1.1 and 1.2 regarding a technique relating to the problem 1 described above.
Embodiment 1.1
[0108]
[0109] The host controller 104 generates a light distribution instruction for the headlamp 200. The light distribution instruction may include a lighting instruction and additional information. The lighting instruction may include a signal for specifying the on/off of the high beam or low beam. A basic light distribution to be formed by the headlamp 200 is determined according to the lighting instruction. On the other hand, the additional information may include data with respect to a region (shielded region) that should not be irradiated with the high beam and information with respect to the vehicle speed, steering angle, etc. The basic light distribution is modified according to the additional information, thereby determining the final light distribution. The host controller 104 may be configured as a vehicle-side ECU. Also, the host controller 104 may be configured as a lamp-side ECU built into the headlamp 200.
[0110] The headlamp 200A is configured as an ADB lamp including a variable light distribution light source 210, a power supply circuit 22OA, and a control unit 260.
[0111] The variable light distribution light source 210 is provided with multiple pixels arranged in an array, and is configured to be capable of independently controlling the on/off state of each pixel. In the headlamp 200, the on/off states of the multiple pixels are controlled so as to provide a desired light distribution.
[0112] More specifically, the variable light distribution light source 210 includes an array-type light-emitting device 212. The array-type light-emitting device 212 includes n pixel circuits PIX1 through PIXn and a power supply terminal VDD coupled to the multiple pixel circuits PIX1 through PIXn.
[0113] Each pixel circuit PIXj (1≤j≤n) includes a light-emitting element 213_j and a current source 214_j provided in series between the power supply terminal VDD and a ground terminal (ground line) GND. The multiple light-emitting elements 213_1 through 213_n are each configured as a semiconductor light-emitting element such as an LED, LD (semiconductor laser), organic EL element, or the like, and are spatially arranged in an array (in a matrix).
[0114] The multiple current sources 214_1 through 214_n are each configured to have independently controllable on/off states. When the j-th current source 214_j is turned on, the corresponding light-emitting element 213_j emits light. That is to say, the corresponding pixel circuit PIXj is set to the lighting-on state.
[0115] An interface circuit 216 controls the on/off states of the current sources 214_1 through 214_n according to a control signal S2 from the control unit 260. The interface circuit 216 is coupled to the control unit 260 via a high-speed serial interface, and receives the control signal S2 for specifying the on/off states of all the pixels.
[0116] The power supply circuit 22OA supplies electric power to the variable light distribution light source 210. The power supply circuit 22OA includes a converter for outputting a constant voltage. The power supply circuit 22OA supplies the stabilized power supply voltage V.sub.DD to the power supply terminal VDD of the array-type light-emitting device 212. The power supply voltage V.sub.DD is determined based on V.sub.F+V.sub.SAT. Typically, the power supply voltage V.sub.DD is set to on the order of 4 to 5 V. Here, V.sub.F represents the forward voltage of the light-emitting element 213, and V.sub.SAT represents the minimum operating voltage of the current source 214. Accordingly, the power supply unit 222 may be configured as a step-down converter (Buck converter) that steps down a battery voltage V.sub.BAT on the order of 12 V (or 24 V).
[0117] The control unit 260 receives a light distribution instruction S1 from the host controller 104, generates a control signal S2 that corresponds to the light distribution instruction S1, and transmits the control signal S2 to the variable light distribution light source 210. For example, the control unit 260 PWM-controls the multiple pixel circuits PIX1 through PIXn of the array-type light-emitting device 212 so as to control the light distribution. A PWM frequency of several hundred Hz (e.g., 100 to 400 Hz) is employed. Accordingly, the PWM cycle is set to several milliseconds to several dozen milliseconds (ms).
[0118] Next, description will be made regarding the configuration of the power supply circuit 22OA. The power supply circuit 22OA is configured including a power supply unit 222. The power supply unit 222 includes output terminals AP/AN, a sense terminal SNS, a DC/DC converter 224, a feedback circuit 226, a converter controller 228, and a voltage setting circuit 230.
[0119] The output terminals AP/AN are coupled to the power supply terminal VDD and the ground terminal GND of the array-type light-emitting device 212 via a power supply cable 204. The power supply cable 204 includes a power supply line LVDD and a ground line LGND. The positive output of the DC/DC converter 224 is coupled to the power supply terminal VDD of the array-type light-emitting device 212 via the output terminal AP and the power supply line LVDD. The negative output of the DC/DC converter 224 is coupled to the ground terminal GND of the array-type light-emitting device 212 via the output terminal AN and the ground line LGND.
[0120] The sense terminal SNS is coupled to the power supply terminal VDD of the array-type light-emitting device 212 via a sense line (single-signal line) LSNS separated from the power supply line LVDD.
[0121] As the converter controller 228, a commercially available DC/DC converter control integrated circuit (IC) may be employed. The converter controller 228 generates a pulse signal where at least one from among the pulse width, frequency, and duty cycle is controllable, that is adjusted such that the feedback voltage V.sub.FB input to the feedback pin FB approaches the internally generated reference voltage V.sub.REF. With this, the converter controller 228 feedback controls the DC/DC converter 224 according to the pulse signal.
[0122] The voltage setting circuit 230 generates a controllable correction voltage V.sub.CMP. The feedback circuit 226 generates the feedback voltage V.sub.FB based on the correction voltage V.sub.CMP and a control target voltage V.sub.CNT that corresponds to the output voltage V.sub.OUT of the DC/DC converter 224, and supplies the feedback voltage V.sub.FB to the feedback pin FB of the converter controller 228. The feedback voltage V.sub.FB is a signal that changes according to both the control target voltage V.sub.CNT and the correction voltage V.sub.CMP. The feedback voltage V.sub.FB is represented by the following Expression (1).
V.sub.FB=K.sub.1.Math.V.sub.CNT+K.sub.2.Math.V.sub.CMP (1)
[0123] Here, K.sub.1 is a constant that is larger than 0, and K.sub.2 is a non-zero constant. Description will be made assuming that K.sub.2<0. The converter controller 228 controls the DC/DC converter 224 such that the feedback signal V.sub.FB approaches the target voltage V.sub.REF.
[0124] In a steady state in which the system is stabilized, the relation K.sub.1.Math.V.sub.CNT+K.sub.2.Math.V.sub.CMP=V.sub.REF holds true. Accordingly, in the steady state, the control target voltage V.sub.CNT is stabilized to the target voltage V.sub.CNT(REF).
V.sub.CNT(REF)=(V.sub.REF−K.sub.2.Math.V.sub.CMP)K.sub.1 (2)
[0125] In the embodiment 1.1, as the control target voltage V.sub.CNT, the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212 is employed. The power supply unit 222 includes the sense terminal SNS coupled to the power supply terminal VDD of the array-type light-emitting device 212 via a sense line LSNS separated from the power supply line LVDD. The feedback circuit 226 has a sufficiently high input impedance. Accordingly, no current flows through the sense line LSNS. Accordingly, the sense voltage V.sub.SNS is equal to the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212. The sense voltage V.sub.SNS that occurs at the sense terminal SNS is input to the feedback circuit 226 as the control target voltage V.sub.CNT. Accordingly, the target voltage V.sub.DD(REF) of the power supply voltage V.sub.DD is represented by the following Expression (3).
V.sub.DD(REF)=(V.sub.REF−K.sub.2.Math.V.sub.CMP)/K.sub.1 (3)
[0126] The above is the configuration of the lamp system 100A. Next, description will be made regarding the operation thereof.
V.sub.OUT=V.sub.DD+V.sub.DROP=V.sub.DD+R×I.sub.OUT (4)
[0127] Here, R represents the impedance of the power supply line LVDD and connectors. It should be noted that, for ease of understanding, description will be made ignoring the voltage drop that occurs in the ground line LGND. In the lighting-on period of the lamp system 100A, fluctuation occurs in the operating current I.sub.OUT of the array-type light-emitting device 212. From the viewpoint of a long time scale, the average value of the output current I.sub.OUT fluctuates according to the light distribution formed by the headlamp 200A. In contrast, from the viewpoint of a short time scale, the instantaneous value of the output current I.sub.OUT fluctuates with the PWM control cycle.
[0128] In the period T.sub.1, the correction voltage V.sub.CMP is set to a positive value V.sub.CMP1. In this period T.sub.1, the target value V.sub.DD(REF)_1 of the power supply voltage V.sub.DD is represented by V.sub.DD(REF)_1=(V.sub.REF−K.sub.2.Math.V.sub.CMP)/K.sub.1. Here, K.sub.2 is a negative constant. Accordingly, the target value V.sub.DD(REF) of the power supply voltage V.sub.DD is represented by V.sub.DD(REF)_1=(V.sub.REF−|K.sub.2|V.sub.CMP1)/K.sub.1. That is to say, the target value V.sub.DD(REF)_1 is a voltage obtained by offsetting the target value V.sub.DD(REF)_0 in the period T.sub.0 in the positive direction by |K.sub.2|.Math.V.sub.CMP1/K.sub.1.
[0129] When the correction voltage V.sub.CMP is set to an even higher value V.sub.CMP2 in the period T.sub.2, the target value V.sub.DD(REF)_2 of the power supply voltage V.sub.DD in the period T.sub.2 is represented by V.sub.DD(REF)_2=(V.sub.REF−K.sub.2.Math.V.sub.CMP2)/K.sub.1. That is to say, the target value V.sub.DD(REF)_2 is a voltage obtained by offsetting the target value V.sub.DD(REF)_0 in the period T.sub.0 in the positive direction by |K.sub.2|.Math.V.sub.CMP2/K.sub.1.
[0130] The above is the operation of the lamp system 100A. With the lamp system 100A, this allows the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212 to be flexibly set according to the correction voltage V.sub.CMP.
[0131] From the viewpoint of reducing the power consumption, the power supply voltage V.sub.DD to be supplied to the array-type light-emitting device 212 is preferably set to as low a value as possible in a range that is higher than the minimum operating voltage V.sub.DD(MIN). With the embodiment 1.1, the target value V.sub.DD(REF) of the power supply voltage V.sub.DD can be flexibly set using the correction value V.sub.CMP. This allows operation in a lower power-consumption state.
[0132] Next, description will be made regarding examples of control of the correction voltage V.sub.CMP.
CONTROL EXAMPLE 1
[0133] The correction voltage V.sub.CMP may be set according to the model or kind of the array-type light-emitting device 212. Alternatively, the correction voltage V.sub.CMP may be independently set for each array-type light-emitting device 212.
CONTROL EXAMPLE 2
[0134] The correction voltage V.sub.CMP may be dynamically and adaptively changed in the operation of the lamp system 100A. For example, the correction voltage V.sub.CMP may be changed according to the operating environment of the headlamp 200A, e.g., according to the temperature. In a case in which the minimum operating voltage V.sub.DD(MIN) of the array-type light-emitting device 212 fluctuates according to the temperature, by changing the correction voltage V.sub.CMP according to the temperature, such an arrangement is capable of optimizing the power supply voltage V.
CONTROL EXAMPLE 3
[0135] The correction voltage V.sub.CMP may be set based on the information from the array-type light-emitting device 212. The array-type light-emitting device 212 knows the optimum power supply voltage V.sub.DD to be supplied as its own power supply voltage V.sub.DD. Accordingly, a communication interface may be arranged as an additional component between the array-type light-emitting device 212 and the voltage setting circuit 230. With this, a control signal for directly or indirectly specifying the optimum power supply voltage V.sub.DD may be transmitted from the array-type light-emitting device 212 to the voltage setting circuit 230. Also, the correction voltage V.sub.CMP may be generated based on the control signal.
CONTROL EXAMPLE 4
[0136] The correction voltage V.sub.CMP may be set according to the light distribution pattern to be formed by the headlamp 200A.
[0137] Next, description will be made regarding example configurations of the voltage setting circuit 230 and the feedback circuit 226.
[0138]
V.sub.FB=(R31+R32)/R31×{R34/(R33+R34)×V.sub.CNT−R32/(R31+R32)×V.sub.CMP} (5)
[0139] In contrast to Expressions (1) and (5), the following expressions can be obtained.
K.sub.1=(R31+R32)/R31×R34/(R33+R34)
K.sub.2=−(R31+R32)/R31×R32/(R31+R32)
[0140] It should be noted that the feedback circuit 226 may be configured as an adder circuit employing an operational amplifier. In this case, K.sub.1>0 and K.sub.2>0 hold true. In a case in which the correction voltage V.sub.CMP is a positive value, the target voltage of the control target voltage V.sub.CMP can be shifted toward the low electric potential side according to the correction voltage V.sub.CMP.
[0141]
[0142] The D/A converter 234 converts the setting value D.sub.CMP generated by the microcontroller 232 into an analog correction voltage V.sub.CMP. The correction voltage V.sub.CMP is supplied to the feedback circuit 226 via the buffer 236. It should be noted that, in a case in which the D/A converter 234 has a sufficiently low output impedance, the buffer 236 may be omitted. Also, in a case of employing the microcontroller 232 including the D/A converter as a built-in component, the D/A converter 234 is provided as an internal component of the microcontroller 232.
Embodiment 1.2
[0143]
[0144] A headlamp 200B includes a variable light distribution light source 210, a power supply circuit 220B, and a control unit 260. In the embodiment 1.2, the power supply circuit 220B has a configuration that differs from that of the power supply circuit 22OA according to the embodiment 1.1.
[0145] Description will be made regarding the configuration of the power supply circuit 220B. The power supply unit 222 of the power supply circuit 220B includes output terminals AP/AN, a DC/DC converter 224, a feedback circuit 226, a converter controller 228, and a voltage setting circuit 230.
[0146] The voltage setting circuit 230 generates a controllable correction voltage V.sub.CMP. The feedback circuit 226 generates the feedback voltage V.sub.FB based on the correction voltage V.sub.CMP and the control target voltage V.sub.CNT that corresponds to the output voltage V.sub.OUT of the DC/DC converter 224, and supplies the feedback voltage V.sub.FB to the feedback pin FB of the converter controller 228.
[0147] In the embodiment 1.2, the output voltage V.sub.OUT of the DC/DC converter 224 is employed as the control target voltage V.sub.CNT. The output voltage V.sub.OUT that occurs at the positive output (output terminal AP) of the DC/DC converter 224 is input as the control target voltage V.sub.CNT to the feedback circuit 226. Accordingly, the target voltage V.sub.OUT(REF) of the output voltage V.sub.OUT is represented by the following Expression (6).
V.sub.OUT(REF)=(V.sub.REF−K.sub.2.Math.V.sub.CMP)/K.sub.1 (6)
[0148] The above is the configuration of the lamp system 100B. Next, description will be made regarding the operation thereof.
[0149] The power supply voltage V.sub.DD supplied to the array-type light-emitting device 212 is lower than the output voltage V.sub.OUT by a voltage drop V.sub.DROP that occurs in the power supply line LVDD, connectors, etc., and which is represented by the following Expression (7).
V.sub.DD=V.sub.OUT−V.sub.DROP=V.sub.OUT−R×I.sub.OUT (7)
[0150] Here, R represents the impedance of the power supply line LVDD and the connectors. In the lighting-on state of the lamp system 100B, the operating current I.sub.OUT of the array-type light-emitting device 212 fluctuates. Accordingly, with the embodiment 1.2, the output voltage V.sub.OUT is stabilized, and the power supply voltage V.sub.DD fluctuates according to the output current I.sub.OUT.
[0151] In the period T.sub.1, the correction voltage V.sub.CMP is set to a positive value V.sub.CMP1. In the period T.sub.1, the target value V.sub.OUT(REF)_1 of the output voltage V.sub.OUT is set to V.sub.OUT(REF)_1=(V.sub.REF−K.sub.2.Math.V.sub.CMP1)/K.sub.1. Here, K.sub.2 is a negative constant. Accordingly, the target value V.sub.OUT(REF) of the output voltage V.sub.OUT is represented by V.sub.OUT(REF)_1=(V.sub.REF|K.sub.2|.Math.V.sub.CMP1)/K.sub.1. That is to say, the target value V.sub.OUT(REF)_1 is a voltage obtained by offsetting the target value V.sub.OUT(REF)_0 in the period T.sub.0 in the positive direction by |K.sub.2|.Math.V.sub.CMP1/K.sub.1.
[0152] When the correction voltage V.sub.CMP is set to an even higher value V.sub.CMP2 in the period T.sub.2, the target value V.sub.OUT(REF)_2 of the output voltage V.sub.OUT in the period T.sub.2 is set to V.sub.OUT(REF)_2=(V.sub.REF−K.sub.2.Math.V.sub.CMP2)/K.sub.1. That is to say, the target value V.sub.OUT(REF)_2 is a voltage obtained by offsetting the target value V.sub.DD(REF)_0 in the period T.sub.0 in the positive direction by |K.sub.2|.Math.V.sub.CMP2/K.sub.1.
[0153] The above is the operation of the lamp system 100B. With the lamp system 100B, the output voltage V.sub.OUT of the DC/DC converter 224 can be flexibly set according to the correction voltage V.sub.CMP. This allows the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212 to be flexibly set.
[0154] In the embodiment 1.2, the correction voltage V.sub.CMP may be generated based on the control examples 1 through 4 described in the embodiment 1.1. Also, the correction voltage V.sub.CMP may be generated based on a control example 5. It should be noted that the control example 5 may be employed in the embodiment 1.1.
CONTROL EXAMPLE 5
[0155] In the embodiment 1.2, the correction voltage V.sub.CMP may be changed according to the output current I.sub.OUT. In the embodiment 1.2, when the power supply voltage V.sub.DD becomes the lowest value, i.e., when the output current I.sub.OUT becomes the maximum value, the target voltage V.sub.OUT(REF) of the output voltage V.sub.OUT must be determined such that it does not become lower than the lowest operating voltage V.sub.DD(MIN). In this case, in a state in which the output current I.sub.OUT is low, an excessive power supply voltage V.sub.DD is supplied to the array-type light-emitting device 212. Accordingly, as a basic technique, the embodiment 1.2 has a disadvantage from the viewpoint of power consumption as compared with the embodiment 1.1. In order to solve such a problem, the correction voltage V.sub.CMP may be adaptively controlled according to the output current I.sub.OUT. Specifically, the correction voltage V.sub.CMP may be controlled so as to lower the output voltage V.sub.OUT in a state in which the output current I.sub.OUT becomes low. Such an arrangement provides improved efficiency. For example, the voltage setting circuit 230 may monitor the output current I.sub.OUT, and may generate the correction voltage V.sub.CMP based on the average value of the output current I.sub.OUT.
[0156] Also, it can be said that the average value of the output current I.sub.OUT corresponds to the light distribution pattern formed by the headlamp 200B. Accordingly, the voltage setting circuit 230 may generate the correction voltage V.sub.CMP according to the light distribution pattern.
[0157] Description will be made regarding modifications relating to the embodiments 1.1 and 1.2.
Modification 1.1
[0158]
[0159] In the modification 1.1, the variable light distribution light source 210 has a configuration provided by division thereof into multiple array-type light-emitting devices 212 each having an independent power supply terminal. Furthermore, a power supply unit 222 is provided for each array-type light-emitting device 212. Moreover, each array-type light-emitting device 212 is coupled to a corresponding power supply unit 222 via a power supply cable in a one-to-one manner. This allows the current that flows through the variable light distribution light source 210 to be distributed to multiple DC/DC converters included in the multiple systems. This allows the effects of voltage drop that occurs in each DC/DC converter to be reduced, thereby providing improved load responsiveness. In addition, this allows the number of options for the components of the DC/DC converters, power supply cables, and connectors to be increased, thereby providing an improved degree of design freedom.
Modification 1.2
[0160]
[0161] With the modification 1.2, this allows the current that flows through the variable light distribution light source 210 to be distributed to the DC/DC converters included in the multiple systems. Such an arrangement provides the same effects as in the modification 1.1.
Modification 1.3
[0162] The power supply unit 222 may be configured as a phase-shift converter. By employing such a phase-shift converter, this allows the ripples that occur in the output voltage V.sub.OUTi and the output current I.sub.OUTi to be reduced. Furthermore, such an arrangement provides improved efficiency. Furthermore, in a case in which PWM control is employed for each pixel circuit of the array-type light-emitting device 212, the output current I.sub.OUTi of the power supply unit 222 fluctuates at high speed according to the lighting-on ratio of the multiple pixel circuits. With this, by employing such a phase-shift converter, such an arrangement provides improved tracking performance (responsiveness) with respect to load fluctuations.
Modification 1.4
[0163] Description has been made regarding an arrangement in which the power supply circuit 220 and the control unit 260 are built into the headlamp 200. Also, either one or both of the power supply circuit 220 and the control unit 260 may be arranged outside the body of the headlamp 200. The variable light distribution light source 210 serves as a heat generator. Accordingly, an arrangement in which the control unit 260, which has a weak point with respect to heat, is arranged in the vehicle interior away from the variable light distribution light source 210 is advantageous from a thermal design viewpoint.
Embodiment 2
[0164] Description will be made in an embodiment 2 regarding a technique relating to the problem 2 described above.
[0165]
[0166] The host controller 104 generates a light distribution instruction for the headlamp 200. The light distribution instruction may include a lighting instruction and additional information. The lighting instruction may include a signal for specifying the on/off of the high beam or low beam. A basic light distribution to be formed by the headlamp 200 is determined according to the lighting instruction. On the other hand, the additional information may include data with respect to a region (shielded region) that should not be irradiated with the high beam and information with respect to the vehicle speed, steering angle, etc. The basic light distribution is modified according to the additional information, thereby determining the final light distribution. The host controller 104 may be configured as a vehicle-side ECU. Also, the host controller 104 may be configured as a lamp-side ECU built into the headlamp 200.
[0167] The headlamp 200 is configured as an ADB lamp including a variable light distribution light source 210, a power supply circuit 220, and a control unit 260.
[0168] The variable light distribution light source 210 is provided with multiple pixels arranged in an array, and is configured to be capable of independently controlling the on/off state of each pixel. The on/off states of the multiple pixels are controlled so as to provide a desired light distribution.
[0169] More specifically, the variable light distribution light source 210 includes an array-type light-emitting device 212. The array-type light-emitting device 212 includes n pixel circuits PIX1 through PIXn and a power supply terminal VDD coupled to the multiple pixel circuits PIX1 through PIXn.
[0170] Each pixel circuit PIXj (1≤j≤n) includes a light-emitting element 213_j and a current source 214_j provided in series between the power supply terminal VDD and a ground terminal (ground line) GND. The multiple light-emitting elements 213_1 through 213_n are each configured as a semiconductor light-emitting element such as an LED, LD (semiconductor laser), organic EL element, or the like, and are spatially arranged in an array (in a matrix).
[0171] The multiple current sources 214_1 through 214_n are each configured to have independently controllable on/off states. When the j-th current source 214_j is turned on, the corresponding light-emitting element 213_j emits light. That is to say, the corresponding pixel circuit PIXj is set to the lighting-on state.
[0172] An interface circuit 216 controls the on/off states of the current sources 214_1 through 214_n according to a control signal S2 from the control unit 260. The interface circuit 216 is coupled to the control unit 260 via a high-speed serial interface, and receives the control signal S2 for specifying the on/off states of all the pixels.
[0173] The power supply circuit 220 supplies electric power to the variable light distribution light source 210. The power supply circuit 220 includes a converter for outputting a constant voltage. The power supply circuit 220 supplies the stabilized power supply voltage V.sub.DD to the power supply terminal VDD of the array-type light-emitting device 212. The power supply voltage V.sub.DD is determined based on V.sub.F+V.sub.SAT. Typically, the power supply voltage V.sub.DD is set to on the order of 4 to 5 V. Here, V.sub.F represents the forward voltage of the light-emitting element 213, and V.sub.SAT represents the minimum operating voltage of the current source 214. Accordingly, the power supply unit 222 may be configured as a step-down converter (Buck converter) that steps down a battery voltage V.sub.BAT on the order of 12 V (or 24 V).
[0174] The control unit 260 receives a light distribution instruction S1 from the host controller 104, generates a control signal S2 that corresponds to the light distribution instruction S1, and transmits the control signal S2 to the variable light distribution light source 210. For example, the control unit 260 PWM-controls the multiple pixel circuits PIX1 through PIXn of the array-type light-emitting device 212 so as to control the light distribution. A PWM frequency of several hundred Hz (e.g., 100 to 400 Hz) is employed. Accordingly, the PWM cycle is set to several milliseconds to several dozen milliseconds (ms).
[0175] Next, description will be made regarding the configuration of the power supply circuit 220. The power supply circuit 220 is provided with a power supply unit 222. The power supply unit 222 includes output terminals AP/AN, a sense terminal SNS, a DC/DC converter 224, a feedback circuit 226, and a converter controller 228.
[0176] The output terminals AP/AN are coupled to the power supply terminal VDD of the array-type light-emitting device 212 via a power supply cable 204. The output of the DC/DC converter 224 is coupled to the output terminals AP/AN.
[0177] The sense terminal SNS is coupled to the power supply terminal VDD of the array-type light-emitting device 212 via a sense line LSNS separated from the power supply cable 204.
[0178] The feedback circuit 226 generates a feedback voltage V.sub.FB that corresponds to a sense voltage V.sub.SNS that occurs at the sense terminal SNS.
[0179] The feedback controller 228 controls the DC/DC converter 224 based on the feedback voltage V.sub.FB. As the converter controller 228, a commercially available control integrated circuit (IC) for a DC/DC converter may be employed. The converter controller 228 generates a pulse signal where at least one from among the pulse width, frequency, and duty cycle is controllable, and that is adjusted such that the feedback voltage V.sub.FB input to the feedback pin FB approaches the reference voltage V.sub.REF. With this, the converter controller 228 feedback controls the DC/DC converter 224 according to the pulse signal.
[0180] The above is the configuration of the lamp system 100. Next, description will be made regarding the operation thereof.
[0181] The feedback circuit 226 has a sufficiently high input impedance. Accordingly, no current flows through the sense line LSNS. Accordingly, the sense voltage V.sub.SNS is equal to the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212.
[0182] With the gain of the feedback circuit 226 as K, the following relation holds true between the feedback voltage V.sub.FB and the sense voltage V.sub.SNS.
V.sub.FB=K×V.sub.SNS=K×V.sub.DD
[0183] In a case in which the converter controller 228 performs feedback control such that the feedback voltage V.sub.FB input to the feedback pin approaches the reference voltage V.sub.REF, the relation V.sub.REF=K×V.sub.DD holds true. Accordingly, the power supply voltage V.sub.DD is stabilized to the target voltage represented by V.sub.DD(REF)=V.sub.REF/K. It should be noted that V.sub.DD(REF) is determined based on V.sub.DD(MIN)=V.sub.F+V.sub.SAT+α. That is to say, the power supply voltage V.sub.DD is stabilized to the target voltage V.sub.DD(REF) such that it is not affected by the output current I.sub.OUT, i.e., voltage drop that occurs in the power supply cable 204 and connectors.
[0184]
[0185] As a result of the feedback control in the power supply circuit 220, the power supply voltage V.sub.DD is stabilized to the target voltage V.sub.DD(REF). On the other hand, the output voltage V.sub.OUT of the DC/DC converter 224 is represented by V.sub.OUT=V.sub.DD+V.sub.DROP=V.sub.DD+R×I.sub.OUT. That is to say, the output voltage V.sub.OUT fluctuates according to the output current I.sub.OUT.
[0186] The above is the operation of the lamp system 100. With the lamp system 100 including the sense line LSNS provided as an additional component independent of the power supply cable 204, such an arrangement is capable of directly sensing the power supply voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212 from the power supply circuit 220 via the sense line LSNS. With this, the stabilized power supply voltage V.sub.DD can be supplied to the power supply terminal VDD of the array-type light-emitting device 212. The DC/DC converter 224 is not required to generate a higher voltage V.sub.OUT than necessary, thereby allowing power consumption to be reduced.
[0187] Next, description will be made regarding a specific configuration of the power supply circuit 220 based on several examples.
[0188]
[0189]
K=R12/(R11+R12)
With this configuration, the target value V.sub.DD(REF) of the power supply voltage V.sub.DD can be set according to the voltage dividing ratio of the resistor voltage dividing circuit 230.
[0190]
[0191] The gain K.sub.1 of the resistor voltage dividing circuit 230 configured as an upstream stage is represented by K.sub.1=R12/(R11+R12).
[0192] The non-inverting amplifier 232 includes an operational amplifier OA2 and resistors R21 and R22. The gain K.sub.2 of the non-inverting amplifier 232 is represented by K.sub.2=(R21+R22)/R22.
[0193] The overall gain K of the feedback circuit 226 is represented by K=K.sub.1×K.sub.2=R12/(R11+R12)×(R21+R22)/R22.
[0194] With this configuration, by employing such a combination of two gains K.sub.1 and K.sub.2, the target voltage V.sub.DD(REF) can be set.
[0195] It should be noted that, in
[0196]
[0197] For example, the feedback circuit 226 includes a selector 241 and a selection circuit 240. The selector 241 outputs one from among the feedback voltages V.sub.FB1 and V.sub.FB2 according to a selection signal SEL generated by the selection circuit 240.
[0198] The selection circuit 240 may include an abnormality detection circuit for detecting an abnormality of the sense line LSNS. When the sense line LSNS operates normally, the feedback circuit 226 may select the first feedback signal V.sub.FB1. On the other hand, when there is an abnormality of the sense line LSNS, the feedback circuit 226 may select the second feedback signal V.sub.FB2. When an abnormality such as an open-circuit fault or short-circuit fault occurs in the sense line LSNS, the feedback signal is switched to the second feedback voltage V.sub.FB2, thereby allowing the operation of the array-type light-emitting device 212 to be maintained.
[0199]
[0200] After the power supply circuit 220 has detected an abnormality, the power supply circuit 220 may continue its operation using the second feedback voltage V.sub.FB2. Alternatively, when the detection of the abnormality continues over a predetermined period of time (e.g., 1 second), the power supply circuit 220 may stop the supply of electric power to the variable light distribution light source 210. In this case, such an arrangement is capable of preventing the circuit from operating in a low-efficiency state.
[0201] With such an arrangement provided with the two feedback paths as described above, this allows the robustness of the lamp system to be improved.
[0202] Alternatively, the selection circuit 240 may switch the feedback path according to the operating situation of the lamp system 100. For example, in a situation in which the output current I.sub.OUT is large, the first feedback voltage V.sub.FB1 may be selected so as to provide improved efficiency. Conversely, in a situation in which the output current I.sub.OUT is small, and accordingly, the voltage drop V.sub.DROP has only a small effect, the second feedback voltage V.sub.FB2 may be selected.
[0203] Next, description will be made regarding modifications relating to the embodiment 2.
Modification 2.1
[0204]
[0205] In the modification 2.1, the variable light distribution light source 210 has a configuration provided by division thereof into multiple array-type light-emitting devices 212 each having an independent power supply terminal. Furthermore, a power supply unit 222 is provided for each array-type light-emitting device 212. Moreover, each array-type light-emitting device 212 is coupled to a corresponding power supply unit 222 via a power supply cable 204 in a one-to-one manner. This allows the current that flows through the variable light distribution light source 210 to be distributed to multiple DC/DC converters included in the multiple systems. This allows the effects of voltage drop that occurs in each DC/DC converter to be reduced, thereby providing improved load responsiveness. In addition, this allows the number of options for the components of the DC/DC converters, power supply cables, and connectors to be increased, thereby providing an improved degree of design freedom.
Modification 2.2
[0206]
[0207] With the modification 2.2, this allows the current that flows through the variable light distribution light source 210 to be distributed to the DC/DC converters included in the multiple systems. Such an arrangement provides the same effects as in the modification 2.1.
Modification 2.3
[0208] The power supply unit 222 may be configured as a phase-shift converter. By employing such a phase-shift converter, this allows the ripples that occur in the output voltage V.sub.OUTi and the output current I.sub.OUTi to be reduced. Furthermore, such an arrangement provides improved efficiency. Furthermore, in a case in which PWM control is employed for each pixel circuit of the array-type light-emitting device 212, the output current I.sub.OUTi of the power supply unit 222 fluctuates at high speed according to the lighting-on ratio of the multiple pixel circuits. With this, by employing such a phase-shift converter, such an arrangement provides improved tracking performance (responsiveness) with respect to load fluctuations.
Modification 2.4
[0209] Description has been made regarding an arrangement in which the power supply circuit 220 and the control unit 260 are built into the headlamp 200. Also, either one or both of the power supply circuit 220 and the control unit 260 may be arranged outside the body of the headlamp 200. The variable light distribution light source 210 serves as a heat generator. Accordingly, an arrangement in which the control unit 260, which has a weak point with respect to heat, is arranged in the vehicle interior away from the variable light distribution light source 210 is advantageous from a thermal design viewpoint.
Embodiment 3
[0210] Description will be made in embodiments 3.1 and 3.2 regarding a technique relating to the problem 3 described above.
Embodiment 3.1
[0211]
[0212] The host controller 104 generates a light distribution instruction for the headlamp 200A. The light distribution instruction may include a lighting instruction and additional information. The lighting instruction may include a signal for specifying the on/off of the high beam or low beam. A basic light distribution to be formed by the headlamp 200A is determined according to the lighting instruction. On the other hand, the additional information may include data with respect to a region (shielded region) that should not be irradiated with the high beam and information with respect to the vehicle speed, steering angle, etc. The basic light distribution is modified according to the additional information, thereby determining the final light distribution. The host controller 104 may be configured as a vehicle-side electric control unit (ECU). Also, the host controller 104 may be configured as a lamp-side ECU built into the headlamp 200A.
[0213] The headlamp 200A is configured as an ADB lamp including a variable light distribution light source 210A, a power supply circuit 220, and a control unit 260.
[0214] The variable light distribution light source 210A is provided with multiple pixels arranged in an array, and is configured to be capable of independently controlling the on/off state of each pixel. In the headlamp 200A, the on/off states of the multiple pixels are controlled so as to provide a desired light distribution.
[0215] In the present embodiment, the variable light distribution light source 210A is used for both the high beam and the low beam. The output beam of the variable light distribution light source 210A covers both the high-beam irradiation region and the low-beam irradiation region. Description will be made assuming that the number of pixels (resolution) required for the variable light distribution light source 210A is A. Typically, A is a number on the order of several thousand, or may be 10,000 or more. In the present embodiment, instead of employing a single array-type light-emitting device having a number of pixels A, the variable light distribution light source 210A has a configuration provided by division thereof into multiple array-type light-emitting devices each having a number of pixels n that is smaller than A. That is to say, the variable light distribution light source 210A is provided with multiple M (M≥2) array-type light-emitting devices 212_1 through 212_M. That is to say, the relation n×M≥A holds true. For example, in a case in which A≈3,000, an arrangement may be made in which M=3, n≈1,000. More specifically, each array-type light-emitting device 212 may include (32×32) pixels.
[0216] Each array-type light-emitting device 212_i (i=1 to M) includes n pixel circuits PIX1 through PIXn and a power supply terminal VDD coupled to the multiple pixel circuits PIX1 through PIXn.
[0217] Each pixel circuit PIXj (1≤j≤n) includes a light-emitting element 213_j and a current source 214_j provided in series between the power supply terminal VDD and the ground terminal (ground line). The multiple light-emitting elements 213_1 through 213_n are each configured as a semiconductor light-emitting element such as an LED, LD (semiconductor laser), organic EL element, or the like, and are spatially arranged in an array (in a matrix).
[0218] The multiple current sources 214_1 through 214_n are each configured to be independently on/off controllable. When the j-th current source 214_j is turned on, the corresponding light-emitting element 213_j emits light, and the corresponding pixel circuit PIXj becomes a lighting-on state.
[0219] The interface circuit 216 controls the on/off states of the current sources 214_1 through 214_n according to the control signal S2 from the control unit 260. The interface circuit 216 is coupled to the control unit 260 via a high-speed serial interface, and receives data for specifying the on/off states of all the pixels.
[0220] The power supply circuit 220 supplies electric power to the variable light distribution light source 210A. As described above, the variable light distribution light source 210A is provided with M array-type light-emitting devices 212_1 through 212_M each having an independent power supply terminal. The power supply circuit 220 is provided with M power supply units 222_1 through 222_M that correspond to the M array-type light-emitting devices 212_1 through 212_M. With this, the i-th power supply unit 222_i is coupled to the corresponding array-type light-emitting device 212_i via an independent coupling means 202_i. Each coupling means 202 includes a power supply cable 204 and a connector (or coupler) 206.
[0221] The power supply units 222_1 through 222_M are configured in the same manner. Each power supply unit 222 is a converter configured to output a constant voltage. Each power supply unit 222 supplies the stabilized power supply voltage V.sub.DD to the power supply terminal VDD of the corresponding array-type light-emitting device 212. The power supply voltage V.sub.DD is determined based on V.sub.F+V.sub.SAT. Typically, the power supply voltage V.sub.DD is set to on the order of 4 to 5 V. Here, V.sub.F represents the forward voltage of the light-emitting element 213, and V.sub.SAT represents the minimum operating voltage of the current source 214. Accordingly, the power supply unit 222 may be configured as a step-down converter (Buck converter) that steps down a battery voltage V.sub.BAT on the order of 12 V (or 24 V).
[0222] The control unit 260 receives a light distribution instruction S1 from the host controller 104, generates a control signal S2 that corresponds to the light distribution instruction S1, and transmits the control signal S2 to the variable light distribution light source 210A. The control unit 260 is also referred to as a “drawing ECU”. For example, the control unit 260 PWM-controls the multiple pixel circuits PIX1 through PIXn for the multiple array-type light-emitting devices 212_1 through 212_M so as to control the light distribution. A PWM frequency of several hundred Hz (e.g., 100 to 400 Hz) is employed. Accordingly, the PWM cycle is set to several milliseconds to several dozen milliseconds (ms).
[0223]
[0224] The above is the configuration of the lamp system 100A. Next, description will be made regarding the advantages thereof. With the lamp system 100A, instead of configuring the variable light distribution light source 210A as a single array-type light-emitting device having a total number of pixels A, the variable light distribution light source 210A has a configuration provided by division thereof into multiple array-type light-emitting devices 212_1 through 212_M each having a number of pixels n that is smaller than A and an independent power supply terminal. Furthermore, a power supply unit 222 is provided for each array-type light-emitting device 212. Moreover, the output terminal of each array-type light-emitting device 212 is coupled to the corresponding power supply unit 222 via the power supply cable 204 in a one-to-one manner. The power supply cable 204 may include a power supply line configured to couple a positive output OUTP of the power supply unit 222 and the power supply terminal of the array-type light-emitting device 212, and a ground line configured to couple a negative output OUTN of the power supply unit 222 and a ground terminal of the array-type light-emitting device 212. It should be noted that a common ground line may be provided for the M systems.
[0225] Description will be made with the driving current of a single light-emitting element 213 as I.sub.LED. As shown in
[0226] In contrast, with the lamp system 100A shown in
[0227] Typically, for the high beam, it is necessary to design the lens optical system (light distribution) so as to secure an irradiation angle of ±15 degrees to ±20 in the horizontal direction. In a case in which the irradiation region is widened only by designing the optical system without changing the size (light emission area) of the array-type light-emitting device 212, this leads to degraded light intensity. Furthermore, this leads to degradation of focusing performance, which leads to blurring of the illumination light, resulting in degradation of the resolution of the illumination light. Accordingly, this lessens the effect of improved resolution obtained by increasing the number of pixels. With the present embodiment, the light distribution is divided into M regions along the horizontal direction, and an array-type light-emitting device 212 is assigned to each region. With this, such an arrangement is able to secure the irradiation range (angle) in the horizontal direction and the light intensity specified by regulations. In addition, this is capable of suppressing degradation of the resolution of the irradiated light.
[0228]
[0229] With the overall maximum output current of the power supply circuit 220 as x.sub.1, in a case in which the power supply circuit 220 is configured of a single power supply unit 222, the cost is represented by y.sub.1=f(x.sub.1).
[0230] In a case in which the power supply circuit 220 has a configuration provided by division thereof into M power supply units 222, the cost of each power supply unit 222 is represented by y.sub.M=f(x.sub.1/M). Accordingly, the cost of the M power supply units 222 is represented by M×y.sub.M=M×f(x.sub.1/M).
[0231] Accordingly, in a case in which the relation f(x.sub.1)>M×f(x.sub.1/M) holds true, this allows the cost of the power supply circuit 220 to be reduced. In other words, the number of divisions M may preferably be determined such that this relation holds true.
[0232] In addition, with the present embodiment, small components can be selected as the components (power transistors, inductors, capacitors) of the power supply unit 222, thereby increasing the number of options. Even in a case in which such an arrangement has only a small effect on reduction of the cost, or even in a case in which such an arrangement leads to a slight increase in the cost, such an arrangement has a great advantage of an increased number of options for the circuit components.
[0233] As compared with a conventional technique, yet another advantage of the lamp system 100A can be clearly understood.
[0234] With the comparison technique, the cost of the power supply circuit 220 can be reduced in the same manner as in the embodiment 3.1. However, the maximum current that flows through the power supply cable 204 is A×I.sub.LED. In a case in which A×I.sub.LED=30 A, such an arrangement requires a cable that can withstand a current of 30 A. Such a cable requires a large thickness, and a high cost. In contrast, with the lamp system 100A according to the embodiment 3.1, the current that flows through a single power cable is also 1/M times the current. Accordingly, a cable that is relatively thin and easy to handle may be selected.
[0235] The cost of the cable can also be estimated in the same manner as the power supply circuit. That is to say, description will be made assuming that the relation y=g(x) holds true between the current x and the cost y of the cable. In this case, even in a case in which the number of cables is increased to M, when the relation g(x.sub.1)>M×g(x.sub.1/M) holds true, such an arrangement allows the overall cost of the cable to be reduced.
[0236] In addition, the headlamp 200A according to the embodiment 3.1 has the following advantage as compared with the comparison technique. With the comparison technique, the multiple array-type light-emitting devices 212_1 through 212_3 serve as a single load circuit as viewed from the power supply circuit 220. Accordingly, with the power supply circuit 220, the voltage supplied to the variable light distribution light source 210A is feedback-controlled by a single-system feedback loop.
[0237] In contrast, with the headlamp 200A shown in
[0238] Next, description will be made regarding an example configuration of the power supply unit 222.
[0239] The feedback voltage V.sub.FBi may be a voltage obtained by dividing the output voltage V.sub.OUTi. Also, the feedback signal V.sub.FBi may be a signal obtained by correcting the voltage thus divided.
[0240] Alternatively, the feedback voltage V.sub.FBi may be a voltage obtained by dividing the voltage V.sub.DD at the power supply terminal of the array-type light-emitting device 212_i. Also, the feedback voltage V.sub.FBi may be a voltage obtained by correcting the voltage thus divided. By directly monitoring the voltage at the power supply terminal of the array-type light-emitting device 212_i, this allows control without the effects of voltage drop that occurs in the power supply cable 204_i.
[0241] The power supply unit 222_i may be configured as a phase-shift converter. The power supply unit 222_i shown in
[0242] The control circuit 228 controls the switching circuits SWA and SWB configured as two systems with a phase difference of 180 degrees such that the feedback signal V.sub.FBi approaches a target voltage.
[0243] By employing such a phase-shift converter, such an arrangement allows the output voltage V.sub.OUTi and the output current I.sub.OUTi to have reduced ripple as compared with an arrangement employing a single-phase converter. Furthermore, this provides improved efficiency. In addition, in a case in which each pixel circuit of the array-type light-emitting device 212 employs PWM control, the output current I.sub.OUTi of the power supply unit 222_i fluctuates at high speed according to the lighting-on ratio of the multiple pixel circuits. With such an arrangement employing such a phase-shift converter, such an arrangement provides improved tracking performance (responsiveness) with respect to load fluctuations.
[0244] It should be noted that the number of phases is not restricted to 2. Also, various formats such as three-phase, four-phase, six-phase, or other formats may be employed.
[0245] Next, description will be made regarding a modification relating to the embodiment 3.1. Description has been made above regarding an arrangement in which the array-type light-emitting devices 212_1 through 212_M each have the same number of pixels. However, the present invention is not restricted to such an arrangement. Also, there may be difference in the number of pixels for each of the array-type light emitting devices 212.
Embodiment 3.2
[0246]
[0247] The array-type light-emitting device 211 includes A (=M×n) pixel circuits PIX and an interface circuit 216. Each pixel circuit PIX has the same configuration as that shown in
[0248]
[0249]
[0250]
[0251] Next, description will be made regarding modifications relating to the embodiments 3.1 and 3.2.
Modification 3.1
[0252] Description has been made in the embodiments 3.1 and 3.2 regarding an arrangement in which the power supply circuit 220 and the control unit 260 are built into the headlamp 200. Also, either one or both of the power supply circuit 220 and the control unit 260 may be arranged outside the body of the headlamp 200. The variable light distribution light source 210 serves as a heat generator. Accordingly, the control unit 260, which has a weak point with respect to heat, is preferably arranged in the vehicle interior away from the variable light distribution light source 210, which is advantageous from a thermal design viewpoint.
Modification 3.2
[0253] Also, a combination of the embodiments 3.1 and 3.2 may be made, which is also effective as an embodiment of the present invention. That is to say, the variable light distribution light source 210 may be provided with L array-type light-emitting devices 211. Each array-type light-emitting device 211 has an interior divided into a plurality of K segments each including a power supply terminal. In this case, the power supply circuit 220 may be configured as (L×K) power supply units 222.
Embodiment 4
[0254] Description will be made in embodiments 4.1 and 4.2 regarding a technique relating to the problem 4 described above.
Embodiment 4.1
[0255]
[0256] The host controller 104 generates a light distribution instruction for the headlamp 200. The light distribution instruction may include a lighting instruction and additional information. The lighting instruction may include a signal for specifying the on/off of the high beam or low beam. A basic light distribution to be formed by the headlamp 200 is determined according to the lighting instruction. On the other hand, the additional information may include data with respect to a region (shielded region) that should not be irradiated with the high beam and information with respect to the vehicle speed, steering angle, etc. The basic light distribution is modified according to the additional information, thereby determining the final light distribution. The host controller 104 may be configured as a vehicle-side ECU. Also, the host controller 104 may be configured as a lamp-side ECU built into the headlamp 200.
[0257] The headlamp 200A is configured as an ADB lamp including a variable light distribution light source 210, a power supply circuit 220, and a control unit 260.
[0258] The variable light distribution light source 210 is provided with multiple pixels arranged in an array, and is configured to be capable of independently controlling the on/off state of each pixel. In the headlamp 200, the on/off states of the multiple pixels are controlled so as to provide a desired light distribution.
[0259] More specifically, the variable light distribution light source 210 includes an array-type light-emitting device 212. The array-type light-emitting device 212 includes n pixel circuits PIX1 through PIXn and a power supply terminal VDD coupled to the multiple pixel circuits PIX1 through PIXn.
[0260] Each pixel circuit PIXj (1≤j≤n) includes a light-emitting element 213_j and a current source 214_j provided in series between the power supply terminal VDD and a ground terminal (ground line) GND. The multiple light-emitting elements 213_1 through 213_n are each configured as a semiconductor light-emitting element such as an LED, LD (semiconductor laser), organic EL element, or the like, and are spatially arranged in an array (in a matrix).
[0261] The multiple current sources 214_1 through 214_n are each configured to have independently controllable on/off states. When the j-th current source 214_j is turned on, the corresponding light-emitting element 213_j emits light. That is to say, the corresponding pixel circuit PIXj is set to the lighting-on state.
[0262] An interface circuit 216 controls the on/off states of the current sources 214_1 through 214_n according to a control signal S2 from the control unit 260. The interface circuit 216 is coupled to the control unit 260 via a high-speed serial interface, and receives the control signal S2 for specifying the on/off states of all the pixels.
[0263] The power supply circuit 220 supplies electric power to the variable light distribution light source 210. The power supply circuit 220 includes a converter for outputting a constant voltage. The power supply circuit 220 supplies the stabilized power supply voltage V.sub.DD to the power supply terminal VDD of the array-type light-emitting device 212. The power supply voltage V.sub.DD is determined based on V.sub.F+V.sub.SAT. Typically, the power supply voltage V.sub.DD is set to on the order of 4 to 5 V. Here, V.sub.F represents the forward voltage of the light-emitting element 213, and V.sub.SAT represents the minimum operating voltage of the current source 214. Accordingly, the power supply unit 222 may be configured as a step-down converter (Buck converter) that steps down a battery voltage V.sub.BAT on the order of 12 V (or 24 V).
[0264] The control unit 260 receives a light distribution instruction S1 from the host controller 104, generates a control signal S2 that corresponds to the light distribution instruction S1, and transmits the control signal S2 to the variable light distribution light source 210. For example, the control unit 260 PWM-controls the multiple pixel circuits PIX1 through PIXn of the array-type light-emitting device 212 so as to control the light distribution. A PWM frequency of several hundred Hz (e.g., 100 to 400 Hz) is employed. Accordingly, the PWM cycle is set to several milliseconds to several dozen milliseconds (ms).
[0265] Next, description will be made regarding the configuration of the power supply circuit 220. The power supply circuit 220 is configured including a power supply unit 222. The power supply unit 222 includes output terminals AP/AN, a sense terminal SNS, a DC/DC converter 224, and a converter controller 228.
[0266] The output terminals AP/AN are coupled to the power supply terminal VDD and the ground terminal GND via a power supply cable 204. The power supply cable 204 includes a power supply line LVDD and a ground line LGND. The positive output of the DC/DC converter 224 is coupled to the power supply terminal VDD of the array-type light-emitting device 212 via the output terminal AP and the power supply line LVDD. The negative output of the DC/DC converter 224 is coupled to the ground terminal GND of the array-type light-emitting device 212 via the output terminal AN and the ground line LGND.
[0267] The sense terminal SNS is configured as a single-signal line coupled to the power supply terminal VDD of the array-type light-emitting device 212 via the sense line LSNS separated from the power supply cable 204.
[0268] The converter controller 228 controls the DC/DC converter 224 based on the feedback voltage V.sub.FB that corresponds to the output voltage V.sub.OUT of the DC/DC converter 224. The feedback voltage V.sub.FB may be the output voltage V.sub.OUT itself. Also, the feedback voltage V.sub.FB may be a voltage obtained by dividing the output voltage V.sub.OUT. Also, the feedback voltage V.sub.FB may be a voltage obtained by correcting the output voltage.
[0269] As the converter controller 228, a commercially available DC/DC converter control integrated circuit (IC) may be employed. The converter controller 228 generates a pulse signal where at least one from among the pulse width, frequency, and duty cycle is controllable, that is adjusted such that the feedback voltage V.sub.FB input to the feedback pin FB approaches the reference voltage V.sub.REF. With this, the converter controller 228 feedback controls the DC/DC converter 224 according to the pulse signal.
[0270] Also, the converter controller 228 may include an enable pin EN. When an enable signal to be input to the enable pin EN is asserted (e.g., set to the high level), the converter controller 228 is set to the enable state. In this state, the converter controller 228 instructs the DC/DC converter 224 to generate the output voltage V.sub.OUT. When the enable signal input to the enable pin EN is negated (e.g., set to the low level), the converter controller 228 is set to the disable state. In this state, the converter controller 228 instructs the DC/DC converter 224 to stop its operation.
[0271] A monitoring circuit 250 detects the electrical state of the power supply cable 204 based on at least the sense voltage V.sub.SNS at the sense terminal SNS. The monitoring circuit 250 has a sufficiently high input impedance. Accordingly, no current flows through the sense line LSNS. Accordingly, the sense voltage V.sub.SNS is equal to the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212.
[0272] In the present embodiment, the monitoring circuit 250 is configured to be capable of detecting an abnormality in the power supply cable 204 based on the output voltage V.sub.OUT of the DC/DC converter 224 and the sense voltage V.sub.SNS. Examples of such an abnormality that can occur in the power supply cable 204 include: disconnection of the power supply cable 204; the power supply cable 204 becoming detached from the connector; a short-circuit fault to the ground and a short-circuit fault to the power supply terminal that occur in the power supply cable 204.
[0273] More specifically, the monitoring circuit 250 detects an abnormality in the power supply cable 204 based on a comparison result between a predetermined threshold value V.sub.TH and the difference ΔV between the output voltage V.sub.OUT and the sense voltage V.sub.SNS. Specifically, when ΔV<V.sub.TH holds true, judgment is made that the power supply cable 204 operates normally. Conversely, when ΔV>V.sub.TH holds true, judgment is made that there is an abnormality in the power supply cable 204.
[0274] When the power supply cable 204 operates normally, the monitoring circuit 250 asserts the enable signal at the enable pin EN of the converter controller 228. When there is an abnormality in the power supply cable 204, the monitoring circuit 250 negates the enable signal at the enable pin EN of the converter controller 228.
[0275] The above is the operation of the lamp system 100A. Next, description will be made regarding the operation thereof.
[0276] Before the time point t.sub.0, the lamp system 100A is turned off. In this state, all the pixels of the array-type light-emitting device 212 are turned off. Accordingly, the output current I.sub.OUT is substantially zero. In this stage, the voltage drop that occurs in the power supply cable 204 is zero. Accordingly, the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212 is equal to the output voltage V.sub.OUT.
[0277] When the lamp system 100A is turned on after the time point t.sub.0, the current I.sub.OUT flows through the array-type light-emitting device 212. From the viewpoint of a long time scale, the average value of the output current I.sub.OUT fluctuates according to the light distribution formed by the headlamp 200. In contrast, from the viewpoint of a short time scale, the instantaneous value of the output current I.sub.OUT fluctuates with the PWM control cycle.
[0278] The power supply voltage V.sub.DD of the array-type light-emitting device 212 is lower than the output voltage V.sub.OUT of the power supply circuit 220 by the voltage drop V.sub.DROP that occurs in the power supply line LVDD. The power supply voltage V.sub.DD fluctuates according to the output current I.sub.OUT.
V.sub.DD=V.sub.OUT−V.sub.DROP=V.sub.OUT−R×I.sub.OUT.
[0279] Here, R represents the impedance of the power supply line LVDD. It should be noted that, for ease of understanding, description will be made ignoring the voltage drop that occurs in the ground line LGND.
[0280] Description will be made assuming that the power supply line LVDD is disconnected at the time point t.sub.1. In this case, the power supply voltage V.sub.DD of the array-type light-emitting device 212 falls to 0 V.
[0281] The monitoring circuit 250 has a sufficiently high input impedance. Accordingly, no current flows through the sense line LSNS. Accordingly, the sense voltage V.sub.SNS is equal to the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212. Accordingly, the voltage difference ΔV=V.sub.OUT−V.sub.SNS to be monitored by the monitoring circuit 250 corresponds to the voltage drop V.sub.DROP.
[0282] Before the time point t.sub.1 when the power supply cable 204 operates normally, the voltage difference ΔV is proportional to the output current I.sub.OUT. However, if the power supply line LVDD is disconnected or a connector has become detached, the sense voltage V.sub.SNS falls to 0 V. As a result, the voltage difference ΔV exceeds the threshold value V.sub.TH. When the state of ΔV>V.sub.TH has continued for a predetermined judgment period of time τ.sub.DET, the monitoring circuit 250 may judge at the time point t.sub.2 that the power supply line LVDD is disconnected.
[0283] When the monitoring circuit 250 has detected a disconnection of the power supply line LVDD, the monitoring circuit 250 switches the enable signal EN to the low level. As a result, the power supply unit 222 stops its operation, and the output voltage V.sub.OUT falls to 0 V, thereby stopping the operation of the lamp system 100A.
[0284] The above is the operation of the lamp system 100A. With the lamp system 100A, this allows the power supply circuit 220 to monitor the voltage V.sub.DD at the power supply terminal VDD of the array-type light-emitting device 212. Such an arrangement is capable of detecting an electrical state due the power supply cable 204 being disconnected or detached from a connector, etc.
[0285] Next, description will be made regarding an example configuration of the monitoring circuit 250.
[0286]
[0287] The microcontroller 251 includes a multiplexer 252, an A/D converter 254, and a processor 256. The multiplexer 252 sequentially selects one from among the voltages at the multiple analog input pins AN1 and AN2. The A/D converter 254 convers the voltage thus selected by the multiplexer 252 into a digital signal. The processor 256 receives the input of digital values D1 and D2 quantized by sampling the voltages V.sub.SNS′ and V.sub.OUT′. The processor 256 executes a software program so as to generate the difference ΔD between the two digital values D1 and D2. The difference corresponds to the voltage difference ΔV described above. Subsequently, the microcontroller 251 compares the difference ΔD of the digital values with a predetermined threshold value TH. When the state of ΔD>TH continues for a predetermined period of time τ.sub.DET, the microcontroller 251 judges that the power supply line LVDD is disconnected. The processor 256 outputs the enable signal EN via a general-purpose output pin GPIO based on the judgement result. As described above, the function of the monitoring circuit 250 can be implemented in a monitoring microcontroller.
[0288]
Embodiment 4.2
[0289]
[0290] Next, description will be made regarding the operation thereof. With the gain of the feedback circuit 226 as K, the following relation holds true between the feedback voltage V.sub.FB and the sense voltage V.sub.SNS.
V.sub.FB=K×V.sub.SNS=K×V.sub.DD
[0291] In the converter controller 228, in a case in which feedback control is performed such that the feedback voltage V.sub.FB input to the feedback pin approaches the reference voltage V.sub.FB, the relation V.sub.REF=K×V.sub.DD holds true. Accordingly, the power supply voltage V.sub.DD is stabilized to a target voltage represented by V.sub.DD(REF)=V.sub.REF/K. It should be noted that V.sub.DD(REF) is determined based on V.sub.DD(MIN)=V.sub.F+V.sub.SAT+α. That is to say, the power supply voltage V.sub.DD is stabilized to the target voltage V.sub.DD(REF) hat is not affected by the output current I.sub.OUT, i.e., the voltage drop that occurs in the power supply line LVDD and connectors.
[0292]
[0293] As a result of the feedback control by the power supply circuit 220, the power supply voltage V.sub.DD is stabilized to the target voltage V.sub.DD(REF). On the other hand, the output voltage V.sub.OUT of the DC/DC converter 224 is represented by V.sub.OUT=V.sub.DD+V.sub.DROP=V.sub.DD+R×I.sub.OUT. That is to say, V.sub.OUT fluctuates according to the output current I.sub.OUT.
[0294] The above is the operation of the lamp system 100B. With the lamp system 100B, the stabilized power supply voltage V.sub.DD can be supplied to the power supply terminal VDD of the array-type light-emitting device 212. The DC/DC converter 224 is not required to generate a higher voltage V.sub.OUT than necessary, thereby allowing power consumption to be reduced.
[0295] When the power supply line LVDD is disconnected at the time point t.sub.3, the power supply voltage V.sub.DD falls to 0 V. In this state, the feedback control is disabled. Accordingly, the output voltage V.sub.OUT remains at the previous target voltage V.sub.OUT(REF) or changes to a voltage that is higher than the previous target voltage V.sub.OUT(REF). Accordingly, in the disconnected state, the relation ΔV (=V.sub.OUT−V.sub.SNS)>V.sub.TH holds true, and accordingly, the monitoring circuit 250 is able to detect ΔV. When the state of ΔV>V.sub.TH continues for a predetermined period of time τ.sub.DET, the DC/DC converter 224 is disabled at the time point t.sub.4. In this state, the output voltage V.sub.OUT becomes 0 V.
[0296] Description will be made regarding modifications relating to the embodiments 4.1 and 4.2.
Modification 4.1
[0297]
[0298] In the modification 4.1, the variable light distribution light source 210 has a configuration provided by division thereof into multiple array-type light-emitting devices 212 each having an independent power supply terminal. Furthermore, a power supply unit 222 is provided for each array-type light-emitting device 212. Moreover, each array-type light-emitting device 212 is coupled to a corresponding power supply unit 222 via a power supply cable in a one-to-one manner. This allows the current that flows through the variable light distribution light source 210 to be distributed to multiple DC/DC converters included in the multiple systems. This allows the effects of voltage drop that occurs in each DC/DC converter to be reduced, thereby providing improved load responsiveness. In addition, this allows the number of options for the components of the DC/DC converters, power supply cables, and connectors to be increased, thereby providing an improved degree of design freedom.
Modification 4.2
[0299]
[0300] With the modification 4.2, this allows the current that flows through the variable light distribution light source 210 to be distributed to the DC/DC converters included in the multiple systems. Such an arrangement provides the same effects as in the modification 4.1.
Modification 4.3
[0301] The power supply unit 222 may be configured as a phase-shift converter. By employing such a phase-shift converter, this allows the ripples that occur in the output voltage V.sub.OUTi and the output current I.sub.OUTi to be reduced. Furthermore, such an arrangement provides improved efficiency. Furthermore, in a case in which PWM control is employed for each pixel circuit of the array-type light-emitting device 212, the output current I.sub.OUTi of the power supply unit 222 fluctuates at high speed according to the lighting-on ratio of the multiple pixel circuits. With this, by employing such a phase-shift converter, such an arrangement provides improved tracking performance (responsiveness) with respect to load fluctuations.
Modification 4.4
[0302] Description has been made regarding an arrangement in which the power supply circuit 220 and the control unit 260 are built into the headlamp 200. Also, either one or both of the power supply circuit 220 and the control unit 260 may be arranged outside the body of the headlamp 200. The variable light distribution light source 210 serves as a heat generator. Accordingly, an arrangement in which the control unit 260, which has a weak point with respect to heat, is arranged in the vehicle interior away from the variable light distribution light source 210 is advantageous from a thermal design viewpoint.
Modification 4.5
[0303] The monitoring circuit 250 may detect the disconnection of the power supply line LVDD based on only the sense voltage V.sub.SNS. For example, when a state in which the sense voltage V.sub.SNS is lower than a predetermined value V.sub.TH determined in the vicinity of 0 V continues for a predetermined period of time, the monitoring circuit 250 may judge that there is an abnormality in the power supply line LVDD.
Modification 4.6
[0304] The monitoring circuit 250 may acquire an impedance R of the power supply line LVDD based on the difference ΔV between the output voltage V.sub.OUT and the sense voltage V.sub.SNS. As described above, the voltage difference ΔV corresponds to the voltage drop V.sub.DROP that occurs in the power supply line LVDD. Accordingly, the voltage difference ΔV is proportional to R×I.sub.OUT. With this, by dividing the voltage difference ΔV by the output current I.sub.OUT, this allows the impedance R to be acquired.
[0305] For example, in a case in which the monitoring circuit 250 is provided as a microcontroller as shown in
[0306] Alternatively, in a case in which there is a timing or a period when a known output current I.sub.OUT (e.g., maximum current I.sub.OUT(MAX)) flows, the impedance R may preferably be acquired based on the difference ΔD=D1−D2 acquired for this timing or period. In this case, there is no need to sense the output current I.sub.OUT.
[0307] Description has been made regarding the present invention with reference to the embodiments using specific terms. However, the above-described embodiments show only the mechanisms and applications of the present invention. Rather, various modifications and various changes in the layout can be made without departing from the spirit and scope of the present invention defined in appended claims.