Floor Conveyor
20180016125 · 2018-01-18
Inventors
Cpc classification
B62D5/0457
PERFORMING OPERATIONS; TRANSPORTING
B66F9/0755
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F9/075
PERFORMING OPERATIONS; TRANSPORTING
B62D5/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and methods for a floor conveyor include a sensor device and a control unit, wherein the control unit is operable to control the travel functions of the floor conveyor, wherein the sensor device is arranged to be able to provide the control unit with sensor data, wherein the sensor device is arranged such that it can detect objects in a plane. The plane is arranged to a have a follow section and a steer away section. And the floor conveyor is arranged such that it can determine an object to follow.
Claims
1. A floor conveyor comprising: a sensor device and a control unit, wherein the control unit is operable to control a travel function of the floor conveyor, wherein the sensor device is arranged to be able to provide the control unit with sensor data, wherein the sensor device is arranged such that it can detect objects in a plane; wherein the plane is extending along a first side of the floor conveyor, the plane comprising a follow section and a steer away section, wherein the follow section is positioned outside the steer away section in relation to the floor conveyor, wherein the floor conveyor when traveling is arranged to, when a predetermined object is detected in the follow section, to follow the object, by being arranged to essentially move in a straight line, and being arranged to steer away from the object if detected in the steer away section, and steer towards the object if not detected in the steer away section and the follow section, wherein the floor conveyor thereby is arranged to be operable to follow an object on one side of the floor conveyor by means of control of the travel function from the control unit, wherein the floor conveyor is arranged to be able to independently, by means of a search mode, make a choice of which predetermined object to follow, and wherein the choice is made by providing the search mode and by extending the plane outside the follow section with a search section, and thereby determine if an object is positioned outside the follow section, and when the object is detected, the floor conveyor is arranged to follow the object when in travel.
2. The floor conveyor according to claim 1, wherein the search mode comprises the ability to extend the plane by a predetermined distance, on a second side and a third side of the floor conveyor, and the floor conveyor is arranged to follow the object on the side which is detected inside the predetermined distance.
3. The floor conveyor according to claim 1, wherein the search mode comprises the ability to extend the plane outside the follow section in a stepwise procedure such that the extension is made by cumulative addition of a new section onto a previous section, the stepwise procedure extending the plane alternately to the second side and the third side of the floor conveyor.
4. The floor conveyor according to claim 1, wherein the floor conveyor is arranged to follow the object at a predetermined distance, wherein the floor conveyor is arranged to determine at least one of a distance to be the current position from which the object is detected to be followed, the distance to be the predetermined distance that has been stored on the control unit of the floor conveyor, and the distance based on an operator identification data provided by an operator and relate the distance to a stored distance value.
5. The floor conveyor according to claim 1, wherein the floor conveyor is arranged to be able to be controlled by a remote control device.
6. The floor conveyor according to claim 1, wherein the sensor device is mounted at an angle with regard to the horizontal plane, wherein the plane is extending at the angle when compared with the horizontal plane.
7. The floor conveyor according to claim 1, wherein the sensor device is mounted at a predetermined distance from the surface on which the floor conveyor is supported, wherein the distance is sufficient for the sensor device to detect objects on the first side and a section of the second side, and wherein the distance is sufficient to detect an object on a section of a third side of the floor conveyor, the sensor device mounted in a central position on the longitudinal symmetry line of the floor conveyor.
8. The floor conveyor according to claim 1, wherein the first side is positioned opposite a load carrier on the floor conveyor, perpendicular to a central symmetry line of the floor conveyor.
9. The floor conveyor according to claim 1, wherein the sensor device is a laser sensor.
10. The floor conveyor according to claim 1, wherein the side on which the floor conveyor is arranged to search for and follow an object is positioned essentially perpendicular to the first side.
11. The floor conveyor according to claim 1, wherein the plane further comprises a stop section, wherein the floor conveyor is arranged such that if the object is detected in the stop section, the floor conveyor is stopped by control of the travel function from the control unit upon receipt of a sensor data indicating the object being positioned in the stop section, the stop section extending along a section of a first side and a second side and a third side of the floor conveyor, the stop section positioned inside the steer away section closest to the floor conveyor.
12. The floor conveyor according to claim 11, wherein the stop section further has an extension that can alter between a first configuration and a second configuration, wherein in the first configuration the stop section has a side that has an angled side to the central symmetry line of the floor conveyor such that the stop section discloses a wedge shape with a narrowing width away from the floor conveyor in a perpendicular direction to the central symmetry line, wherein the second configuration discloses a shape with a constant width perpendicular to the symmetry line of the floor conveyor, and the steer away section has a reversed wedge shape with regard to the stop section such that the floor conveyor facing side of the steer away section is angled to the central symmetry line.
13. A floor conveyor system comprising: a floor conveyor, the floor conveyor including: a sensor device and a control unit, wherein the control unit is operable to control the travel function of the floor conveyor, wherein the sensor device is arranged to be able to provide the control unit with sensor data, wherein the sensor device is arranged such that it can detect objects in a plane, wherein the plane is extending along a first side of the floor conveyor, the plane comprising a follow section and a steer away section, wherein the follow section is positioned outside the steer away section in relation to the floor conveyor, wherein the floor conveyor when traveling is arranged to, when a predetermined object is detected in the follow section, to follow the object, by being arranged to essentially move in a straight line, and being arranged to steer away from the object if detected in the steer away section, and steer towards the object if not detected in the steer away section and the follow section, wherein the floor conveyor thereby is arranged to be operable to follow the object on one side of the floor conveyor by means of control of the travel function from the control unit, wherein the floor conveyor is arranged to be able to independently, by means of a search mode, make a choice of which object to follow, wherein the choice is made by providing a search mode by extending the plane outside the follow section with a search section, and thereby determine if the object is positioned outside the follow section, and when the object is detected the floor conveyor is arranged to follow the object when in travel, and a remote control device, wherein the remote control device is arranged to be able to control the travel function of the floor conveyor, wherein the floor conveyor is arranged to only be able to activate the travel function and follow the object when it receives a continuous command from the remote-control device, and in lack of a continuous signal from the remote control device the floor conveyor is arranged to stop unless the floor conveyor receives another command from an on-board control device of the floor conveyor.
14. A method of operating a floor conveyor, the floor conveyor comprising: a sensor device and a control unit, wherein the control unit is operable to control the travel function of the floor conveyor, wherein the sensor device is arranged to be able to provide the control unit with sensor data, wherein the sensor device is arranged such that it can detect objects in a plane, wherein the plane is extending along a first side of the floor conveyor, the plane comprising a follow section and a steer away section, wherein the follow section is positioned outside the steer away section in relation to the floor conveyor, wherein the floor conveyor when traveling is arranged to, when a predetermined object is detected in the follow section, to follow the object, by being arranged to essentially move in a straight line, and being arranged to steer away from the object if detected in the steer away section, and steer towards the object if not detected in the steer away section and the follow section, wherein the floor conveyor thereby is arranged to be operable to follow the object on one side of the floor conveyor by means of control of the travel function from the control unit, wherein the floor conveyor is arranged to be able to independently, by means of a search mode, make a choice of which object to follow, wherein the choice is made by providing a search mode by extending the plane outside the follow section with a search section, and thereby determine if the object is positioned outside the follow section, and when the object is detected the floor conveyor is arranged to follow the object when in travel, and the method comprising the steps of: applying the search mode to detect the object to follow, applying the search mode by alternatingly extending the plane from the sensor device to two sides of the floor conveyor, making the choice of object to follow by determining that the object that is closest to the floor conveyor is the object to follow, and following the object at a predetermined distance.
15. The method of claim 14, further comprising providing a program stored in a non-transitory computer-readable medium, the control unit of the floor conveyor executing the program, and the program performing the method.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0050] The present disclosure relates to a floor conveyor comprising a sensor device for detecting objects. The floor conveyor can be any type of floor conveyor that is operable with such a sensor device. Non-limiting examples of such floor conveyors are order picker trucks, stacker trucks, pallet trucks, reach trucks, or tow tractors having a wagon or a space for material handling. The sensor device of the disclosure can detect objects that enter or are positioned within a certain distance of the floor conveyor, in a plane extending outside the floor conveyor. A floor conveyor with a sensor device according to the disclosure, can be an order picker truck that can be used with a remote control. In order to safeguard that the order picker truck does not contact objects, a sensor device may be included, when using the remote control. In general the remote control may be a wireless remote control, controlling start and stop of the movement of the floor conveyor. However, the use of a remote control is not mandatory for the disclosure.
[0051] A sensor device can define one sensor device in the context of the present disclosure. Thus a group of sensor devices should not be construed to be a sensor device. However, if the one sensor device comprises several sensor elements, for example, in order to detect in different directions it is still to be construed as a sensor device according to this disclosure. In this case it is the intention that it should not be possible to separate the sensor elements from each other, without destruction of the sensor device. In some embodiments the sensor device may be the sole sensor device on the floor conveyor that can detect objects. The objects are in general positioned outside the floor conveyor for the context of the present disclosure.
[0052] In
[0053] The sensor device 2 may be mounted at an angle to the horizontal plane. By adjusting the angle , the floor conveyor can be adapted to different uses. If a smaller angle is used, the plane 4 will have a longer range on side 13a,
[0054] The sensor device 2 may be mounted at a predetermined distance 14,
[0055] The sensor device 2 may be mounted in a central position on the longitudinal symmetry line 15 of the floor conveyor 1. This is convenient as it gives good view of the surroundings.
[0056] The sensor device 2 can detect objects in the plane 4. The plane 4 can be divided into sections. This is in practice made by using time as a factor of controlling the sensor signals reflected back to the sensor. By predetermining different time ranges for reflection, different sections of the plane 4 can be used as for different actions from the control unit 3 to the floor conveyor 1.
[0057] A laser sensor 2 may be beneficial to be used as the sensor device 2. The laser sensor can be applied to monitor a plane 4 as required. Any laser sensor applicable to this may be usable. In some embodiments the laser sensor 2 can monitor more than 180 degrees in front of it, in some cases more than 240 degrees or even more than 300 degrees. This allows for detecting objects on side 13a, 13b, and 13c, see
[0058] The sensor device 2 can be arranged to be able to monitor a first side 13a, a second side 13 and also a third side 13c. This can allow for the use of only one sole sensor device 2 for performing tasks that used many sensors before. In some situations it may be beneficial to be made by using a sensor that can detect in the discussed plane 4. Improvements may be achieved by mounting on the central symmetry line 15 and at a predetermined distance 14 from the surface 6 on which the floor conveyor may be supported. In general as can be seen in
[0059] The plane 4, can also be referred to as a detection plane. The plane 4 can be extending along a first side 13a of the floor conveyor 1. The plane 4 comprises a stop section 30, wherein the floor conveyor 1 may be arranged such that if an object 41 is detected,
[0060] The stop section 30 of the plane 4 may also extend along a section of a second side 13b of the floor conveyor 1,
[0061] The floor conveyor 1 may be arranged to be able to independently by means of a search mode to make a choice of which object 40 to follow. The choice of object 40 may be made by providing a search mode by extending the plane 4 outside the follow section 32 with a search section 32x, 32a-e, and thereby determine if an object 40 is positioned outside the follow section 32 and if an object 40 is detected, the floor conveyor 1 may be arranged to follow this object 40, when in travel. The follow function is in general arranged on the floor conveyor 1 so when the object 40 is detected, the floor conveyor 1 follows the object by moving in a generally straight line as long as the object is in the follow section 32, see
[0062] The disclosed configuration of
[0063] The search mode can comprise the ability to extend the plane 4 by a predetermined distance, in some embodiments on two sides at least, for example the second side 13b and the third side 13c of the floor conveyor 1. The floor conveyor 1 may be arranged to follow an object 40 on the side 13b, 13c which may be detected inside the predetermined distance. In some embodiments a predetermined distance may be set in the parameters of the control unit 3 of the floor conveyor 1. The operator 45 can then position the floor conveyor 1 within the known distance corresponding to the predetermined distance, to an object 40 that the operator wants the floor conveyor 1 to be able to follow. As the floor conveyor 1 is arranged to search within the predetermined distance it can find the object due to the positioning of the floor conveyor 1, and can be arranged to follow the object 40 according to the description above. The predetermined distance can be seen as an example in
[0064] The search mode can alternatively comprise the ability to extend the plane 4 outside the follow section 32 in a stepwise procedure 32a-e such that the extension may be made by cumulative addition of a new section onto the previous section, as disclosed in
[0065] For all aspects of discussed search modes after the object 40, 40l, 40r, is detected, the floor conveyor 1 may be arranged to follow the detected object 40 at a predetermined distance. The distance determined can be preconfigured with the floor conveyor 1 to be the current position from which the object 40 is detected. The distance can also be a predetermined distance that has been stored on the control unit 3 of the floor conveyor 1. The distance can also be a distance based on an operator identification data provided by an operator and can be related to a stored value of the distance. It is thus possible to arrange the floor conveyor 1 to make a choice also at which distance to follow the object 40.
[0066] The predetermined distance at which the floor conveyor 1 can/will follow the object 40, may reflect on how the follow section 32 is positioned with regard to the side 13b, 13c on the floor conveyor 1. A smaller distance may be reflected as a follow section 32 that is positioned closer to the side of the floor conveyor 1 on which the object 40 to be followed is positioned.
[0067] The floor conveyor 1 may be advantageously arranged to be able to be controlled by a remote control device 42. By arranging the floor conveyor 1 so that it is able to be controlled by a remote control device 42, the floor conveyor 1 becomes more versatile. It may not be needed to modify the floor conveyor if a remote control device is provided. The modification may include the sensor device 2 because a remote control 42 may require that the floor conveyor 1 can detect objects.
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[0069] The alternative shape of the stop section 30 can be seen in
[0070] It is to be understood that it is in general so that the first configuration 30a and the second configuration 30b are subsections to the stop section 30. Two first configuration sections 30a may be active at the same time on respective sides of the central symmetry line 15. The same may be achievable for the second configuration 30b. However in most cases it may be desirable that the first configuration 30a and the second configuration 30b are present at the same time on a respective side of the central symmetry line 15 of the floor conveyor.
[0071] The floor conveyor 1 may be arranged to be able to alter between the first configuration 30a and the second configuration 30b. This may be advantageously done after the choice of object to be followed is made. It is of course possible that the operator manually alter the configuration of the stop section 30, but one more beneficial arrangement may be that the control unit 3 can determine on which side a predetermined object 40 is positioned by means of the sensor device 2, and apply a desired configuration 30a, 30b on different sides of the floor conveyor 1. The predetermined object 40 may generally be a rack or shelf in a warehouse, but could also be a wall, or other objects.
[0072] The plane 4 comprises a further steer away section 31, 31b, 31c, the function of the steer away section 31, 31b, 31c fully correspond with the discussed steer away section as discussed above regarding
[0073] By having the steer away section 31, 31b, 31c that is a bit larger, the operator can still maneuver the floor conveyor 1 for areas where the floor conveyor 1 otherwise would have stopped due to detecting the operator in the stop section.
[0074] For all aspects above the use of numbers 31, 31b and 31c and also 32, 32b, 32c it should be understood that 32 means the follow section in general, comprising both 32b and 32c. For example as seen in
[0075] The disclosure also relates to a floor conveyor system 50 comprising a floor conveyor 1 according to any of the aspects above and further comprising a remote control device 42,
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[0077] applying a search mode to detect an object to follow,
[0078] applying the search mode by alternatingly extending the plane from the sensor device to two sides of the floor conveyor,
[0079] making a choice of object to follow by determining that the object that is closest to the floor conveyor is the object to follow, and
[0080] following the object at a predetermined distance.
[0081] The search mode of the steps of the method can be modified in any manner with the discussed aspects regarding the floor conveyor 1 discussed above.
[0082] Further it may be advantageous that the method be performed through computer software that, when stored on and executed on a control unit of a floor conveyor, performs the method according to the above.
[0083] The present disclosure describes embodiments with reference to the Figures, in which like numbers represent the same or similar elements. Reference throughout this specification to one embodiment, an embodiment, or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment, in an embodiment, and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
[0084] The described features, structures, or characteristics of the embodiments may be combined in any suitable manner in one or more embodiments. In the description, numerous specific details are recited to provide a thorough understanding of the embodiments. One skilled in the relevant art will recognize, however, that the embodiments may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the embodiments.
[0085] Although the above discussion discloses various exemplary embodiments, it should be apparent that those skilled in the art can make various modifications that will achieve some of the disclosed advantages without departing from the true scope of the disclosure.