FACE MASK AND SHIELD COMBINATION
20220346474 · 2022-11-03
Assignee
Inventors
Cpc classification
A62B18/08
HUMAN NECESSITIES
A62B18/082
HUMAN NECESSITIES
A41D13/1184
HUMAN NECESSITIES
International classification
A41D13/11
HUMAN NECESSITIES
Abstract
A wearable face covering may include a mask including a filter and a cap, wherein the cap is configured to prevent any gas passing through the filter in a first direction from exiting the mask in the first direction; and a face shield including a partially-transparent screen, wherein the face shield is pivotally coupled to the mask.
Claims
1-20. (canceled)
21. A wearable face covering, comprising: a mask, wherein the mask includes: a base with a first central opening; and an adapter including a coupling surface surrounding a second central opening, wherein the coupling surface extends through the first central opening of the base and includes at least one first slot in fluid communication with the second central opening; a face shield including a partially-transparent screen; a coupler including a venting surface surrounding a third central opening, wherein the face shield is connected to the coupler; and a cap removably engageable with the adapter, wherein the cap is configured to prevent any gas passing through the adapter in a first direction from exiting the mask in the first direction.
22. The wearable face covering of claim 21, further comprising a filter to filter fluid passing through the second central opening.
23. The wearable face covering of claim 22, wherein the coupling surface includes an interior recessed area, and the filter is provided in the interior recessed area.
24. The wearable face covering of claim 21, wherein the adapter incudes a flange configured to abut an interior side of the base when the adapter extends through the first central opening of the base.
25. The wearable face covering of claim 21, wherein the at least one first slot has a portion that is substantially perpendicular to a central longitudinal axis of the second central opening.
26. The wearable face covering of claim 21, wherein the venting surface includes at least one second slot, and the at least one first slot is configured to align with the at least one second slot, respectively, when the adapter is extended through the third central opening.
27. The wearable face covering of claim 21, wherein the coupler includes a second flange configured to abut an exterior side of the base.
28. The wearable face covering of claim 21, wherein any gas travelling from an interior side of the base through the first central opening must pass through the second central opening before exiting the mask.
29. The wearable face covering of claim 21, wherein any gas travelling from an interior side of the base through the first central opening must pass through the third central opening before exiting the mask.
30. The wearable face covering of claim 21, wherein any gas travelling from an interior side of the base through the first central opening must pass through at least one first slot before exiting the mask.
31. The wearable face covering of claim 21, wherein: the cap includes a center portion that is received by the third central opening of the coupler; the center portion includes one or more openings; and any gas travelling from an interior side of the base through the first central opening must pass through the one or more openings before exiting the mask.
32. The wearable face covering of claim 21, wherein the face shield is configured to pivot relative to the coupler at a position provided below the third central opening of the coupler.
33. The wearable face covering of claim 21, wherein the face shield is configured to pivot relative to the coupler and, when the face shield is in a first position: a majority of a longest dimension of the screen is disposed above the mask; and a line extending through the first central opening and perpendicular to the first central opening extends through the screen.
34. The wearable face covering of claim 33, wherein, when the face shield is in a second position: a majority of the longest dimension of the screen is disposed below the mask; and the line extending through the first central opening and perpendicular to the first central opening does not extend through the screen.
35. The wearable face covering of claim 21, wherein the cap includes a first protrusion and the adapter includes a first key slot configured to receive the first protrusion to couple the cap and the adapter.
36. The wearable face covering of claim 35, wherein the first key slot connects to one of the at least one first slot of the adapter, wherein after the first protrusion has traversed an entirety of the first key slot and is disposed within the one first slot, the cap and the adapter are configured to rotate relative to one another.
37. The wearable face covering of claim 21, wherein the face shield is configured to be secured to a user without any direct attachment to a head of the user.
38. A wearable face covering, comprising: a mask, wherein the mask includes: a base including a first opening, an interior side, and an exterior side; an adapter including a coupling surface surrounding a second opening, wherein the coupling surface extends through the first opening of the base; and a filter removably disposed in the adapter; a face shield including a partially-transparent screen; a coupler including a venting surface surrounding a third opening, wherein the face shield is connected to the coupler and also configured to pivot relative to the coupler and relative to the mask about a pivot axis disposed below the base of the mask; and a cap removably engageable with the adapter, wherein: the cap is configured to prevent any gas passing through the filter in a first direction from exiting the mask in the first direction, and the cap includes a center portion that is received by the third central opening of the coupler.
39. The wearable face covering of claim 38, wherein at least one of the coupling surface or the venting surface includes at least one slot, and any gas travelling from the interior side of the base through the first opening must pass through the second central opening, the third central opening, and the at least one slot before exiting the mask.
40. A wearable face covering, comprising: a mask, wherein the mask includes: a base including a first opening, the base being configured to secure to a head of a user; and an adapter including a first surface defining a passage extending in a first direction, wherein the first surface is configured to extend through the first opening of the base; a coupler including a second surface and a second opening configured to receive the first surface of the adapter; a face shield pivotably coupled to the coupler, the face shield including a screen which is at least partially transparent; one or more slots formed in at least one of the first surface or the second surface; and a cap removably engaged with the mask and configured to guide a flow of fluid inside the mask toward the one or more slots, wherein: the screen is provided in front of the one or more slots with respect to the first direction; and the one or more slots are positioned such that fluid flowing out of the one or more slots flows in a second direction different from the first direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary features of the present disclosure and together with the description, serve to explain the principles of the disclosure.
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033] Embodiments of the present disclosure may relate to a protection system for directing and/or filtering air and/or particulates being inhaled and/or exhaled by a user. Various embodiments described herein may include a protection system that includes a mask and a shield. For example, the mask may be a face mask, and the shield may be a face shield. More specifically, in exemplary embodiments, the protection system may include a combined mask and shield, and may be configured to direct outward airflow rearward, for example, away from the shield. The airflow may be directed rearward, for example, by one or more vented slots and a cap.
[0034]
[0035] Mask
[0036] Referring to
[0037] As discussed in detail below, mask 101 may be formed of a number of components or elements fitted or otherwise coupled together. For example, mask 101 may include a base 203 and cap 207. Furthermore, coupler 205 may help to form mask 101. Base 203 may include an interior at least partially enclosing an interior volume, and an exterior. Base 203 may be configured to fit around a user's mouth and nose. For example, as shown in
[0038] Cap 207 may be coupled to one or more other components of mask 101. As discussed with respect to
[0039] As shown in
[0040] Coupling portion 301 may include an exterior with a shape that is different from that of its interior. The exterior may be substantially octagonal, and the interior may be substantially circular. As shown in
[0041] Coupling portion 301 may include one or more vertical slots 308, for example, to allow air to flow into and out of mask 101. Slots 308 may be positioned on opposing sides of coupling portion 301. For example, slots 308 may extend from opposing vertical portions (e.g., opposing straight portions) of the exterior of coupling portion 301. Slots 308 may be formed by substantially rectangular openings (vents) extending in the vertical direction of side portions of coupling portion 301. Although a rectangular shape is shown, the shape of slots 308 should not be considered limited, and other suitable shapes, such as ovular, circular, square or the like also are contemplated. Slots 308 on sides of adapter 201 may help to direct airflow, for example, as air is drawn into mask 101 during inhalation and/or as air is pushed out of mask 101 during exhalation. For example, slots 308 may allow for mask 101 to draw air in from the sides of adapter 201 and/or direct air out of the sides of adapter 201 (e.g., in the positive and negative directions of the z-direction). In these aspects, the air passing through slot(s) 308 may be directed toward (e.g., when exhaled) and/or have passed through (e.g., when inhaled) filter 204.
[0042] Adapter 201 may also contain indented recessed portion 310, for example, in a center of adapter 201, which faces outward and away from the user. Recessed portion 310 may be any shape suitable of containing and/or receiving a portion of a filter 204. For example, if filter 204 is square or rectangular (as shown, then indented portion 310 may also be square or rectangular. Furthermore, adapter 201 includes an adapter opening 311 also at the center of the adapter and extending through recessed portion 310, and also extending in the x-direction. In this aspect, filter 204 may be received in recessed portion 310 so that air flowing through adapter opening 311 must pass through filter 204. Accordingly, during inhalation, air must pass through filter 204 and through adapter opening 311 to the user. Similarly, during exhalation, air must pass through adapter opening 311 and filter from the user.
[0043] Although not shown, if filter 204 is substantially circular, then indented portion 310 may also be substantially circular. Filter 204 may be configured to filter air particulates from air passing through filter 204, for example, during inhalation and exhalation. As discussed below, filter 204 may be a replaceable and/or reusable filter. Filter 204 may be replaced, for example, by removing cap 207.
[0044] Seal 202 may be coupled to an interior periphery of base 203. Seal 202 and other components of mask 101 may help to ensure that air flowing to and/or from the user's face (e.g., the user's mouth and nose) passes through filter 204.
[0045] As mentioned above, coupler 205 is positioned between base 203 and cap 207. Coupler 205 may have a venting portion 302 thereon extending in the x direction. Venting portion 302 may include venting slots 306 on opposing sides of the venting portion 302. When mask 101 is assembled, each slot 306 may align with a slot 308 of adapter 201, so that inhaled/exhaled air travelling through a given slot 306 must also travel through an immediately adjacent slot 308 and vice versa.
[0046] Coupler 205 may be coupled to base 203, for example, by press fit when cap 207 is coupled to adapter 201. For example, coupler 205 may include an abutting portion/flange 205a that abuts an outward face 203a of base 203. Coupler 205 may be in contact with coupling portion 301 of adapter 201, when coupling portion 301 extends through base 203. For example, coupler 205 may receive a portion of coupling portion 301 of adapter 201, and a portion of coupling portion 301 may extend distally beyond coupler 205, for example, farther from the user in the positive x-direction. The exterior of coupling portion 301 may contact an interior face of venting portion 302. Venting portion 302 may have an inner shape substantially similar to the exterior shape of coupling portion 302. For example, inner shape of venting portion 302 may correspond to the alternating straight and rounded portions of the exterior of coupling portion 302. Additionally, as discussed below, coupler 205 may also include a shield mounting portion 213, for example, extending from a bottom portion of venting portion 302. Shield mounting portion 213 may be coupled to a linking rod 208, for example, to pivotably support shield 102.
[0047] As shown in
[0048] Securing cap 207 to adapter 201 may help retain filter 204 and disk 206 within the mask assembly. As mentioned above and as shown in
[0049] Furthermore, the interior of coupling portion 301 may include one or more key slots 401, which extend in the x direction and which are coupled to slots 308. Key slots 401 (and slots 308) may receive a portion of cap 207 to help secure the mask assembly together. Key slots 401 may each include a longitudinal portion extending in the x direction that connect to slots 308. Key slots 401 may be positioned approximately 180 degrees apart from one another in the interior of coupling portion 301. In order to couple cap 207 to coupling portion 301 of adapter 201, keys 402 of cap 207 may be aligned with key slots 401. Cap 207 may be advanced longitudinally, for example, in the negative x-direction, which may also advance keys 402 longitudinally within key slots 401. Cap 207 may then be rotated after keys 402 are prevented from further longitudinal movement, for example, clockwise, which may rotate keys 402 into slots 308. After this rotation, cap 207 may be secured to adapter 201, further securing base 203, coupler 205, filter 204, and disk 206 in between cap 207 and adapter 201.
[0050] Thus, coupling cap 207 to adapter 201 may help to couple the other components of mask 101. For example, as shown in
[0051] Moreover, cap 207 may be removable, for example, to access filter 204. With cap 207 separated from adapter 201, the user may access disk 206 and/or filter 204, for example, to adjust, inspect, clean, replace, etc. either disk 206 and/or filter 204.
[0052] As mentioned above,
[0053] Shield
[0054] Referring back to
[0055] As shown in
[0056] Referring to
[0057] In some aspects, and as shown in
[0058] Bottom holders 209A and 209B may help to support screen 217 and couple shield 102 to coupler 205. Bottom holders 209A and 209B may be pivotally coupled to coupler 205 by a linking rod 208 and connection pins 214A and 214B, for example, to allow shield 102 to pivot around the z-axis of linking rod 208. Clips 210 may each include a receiving portion 210a that may be positioned over a portion of bottom holders 209A and 209B. Clips 210 may each include a supporting portion 210B, for example, extending in the positive y-direction from receiving portion 210a, and configured to support screen 217 at a second end of screen 217.
[0059] Combined Mask/Shield
[0060] As shown in
[0061]
[0062] As mentioned above, shield 102 may be pivotable relative to mask 101 and coupler 205. In one example, pivoting shield 102 around the z-axis of linking rod 208 may allow a user to adjust the shield to personal comfort or to the specifics of the task being performed. In other examples, pivoting the shield may allow access to the user's face, for example, to adjust, clean, or otherwise reach their glasses, clean one or more portions of mask 101 or shield 102, etc. Further, bottom holders 209a/209b may include reinforcement pins 216a/216b, shown in
[0063]
[0064] As shown in
[0065] Furthermore, shield mounting portion 213 may help to secure linking pins 220a and 220b of linking rod 208 within tracks 219a and 219b to help limit and/or control movement and/or rotation of shield 102. The user may secure the shield 102 in any of the positions shown in
[0066] As discussed above, with shield 102 in the second position shown in
[0067] As mentioned earlier, base 203 may include a flexible or rigid material capable of forming around the nose and face of a user. Screen 217 may include a plexiglass, a polyester (e.g., polyester terephthalate glycol (PETG)), a polycarbonate, a vinyl, etc. Filter 204 may be a 0.3μ polypropylene based non-woven fabric (although other suitable pore sizes also are contemplated). Alternatively or additionally, filter 204 may include a polypropylene water repellent non-woven fabric. The seal 202 may include a more flexible material than the base 203. Seal 202 may include a rubber gasket, a flexible plastic, silicone, or other suitable material. Disk 206 may include a flexible plastic, a woven fabric, a rubber gasket, plexiglass, a polyester (e.g., polyester terephthalate glycol (PETG)), a polycarbonate, or a vinyl. Bottom holders 209A and 209B and/or clips 210 may include a plastic, plexiglass, a polyester (e.g., polyester terephthalate glycol (PETG)), a polycarbonate, a vinyl, etc.
[0068] Furthermore, one or more of base 203, adapter 201, coupler 205, disk 206, cap 207, bottom holders 209A and 209B, clips 210, linking rod 208, extension 212, left holder 211A, and right holder 211B may be formed via additive manufacturing or three-dimensional printing, or by other manufacturing techniques (e.g. molding, casting, extrusion, machining, or forming).
[0069] Aspects discussed herein of the disclosed protection system may help to enable a user to combine the benefits of a protective shield and a protective mask. Shield 102 may help to block, prevent, or minimize outside particulates from reaching a user's face. The user may secure shield 102 in one or more positions via locking mechanism 213. The user may be able to quickly raise and lower shield 102, for example, to access the user's face or mask 101, without removing shield 102. Further, shield 102 may support light 103 to illuminate a user's surroundings. Mask 101 may direct airflow during inhalation and exhalation. The airflow into mask 101 during an inhale may be filtered (e.g., by filter 204) to minimize the particulates that reach the user's mouth and nose during an inhale. The airflow out of mask 101 during an exhale may also be filtered to minimize the particulates that reach the user's surroundings. Mask 101 may direct airflow during exhalation rearwards, for example, away from shield 102, which may help to prevent shield 102 from fogging. Airflow may be directed rearward by the conical skirt of cap 207 directing flow towards the aligned slots 308 and venting slots 306. Furthermore, cap 207 may be separated from adapter 201, for example, to access mask disk 206 and/or filter 204, for example, to adjust, inspect, clean, replace, etc. either mask disk 206 and/or filter 204.
[0070] Mask 101, shield 102, and coupler 205 may be manufactured separately and may be assembled before or during use. For example, the user may couple mask 101, shield 102, and coupler 205 before use. Alternatively, the user may couple mask 101 and coupler 205 before use. Then, as the user is wearing mask 101 and coupler 205, the user may couple shield 102, for example, by placing shield 102 within shield receiving portion of the plurality of clips 210C, with clips 210 coupled to bottom holders 209A and 209B. Shield 102 may be replaceable. For example, the user may remove the shield 102 from shield receiving portion 210C of plurality of clips 210 by first removing extension 212 and lifting shield 102 away from shield receiving portions 210C. For example, the user may recouple a new shield using the steps listed earlier. Similarly, the shapes of mask 101 and shield 102 may vary from those shown in
[0071] While principles of the present disclosure are described herein with reference to illustrative examples for particular applications, it should be understood that the disclosure is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, embodiments, and substitution of equivalents all fall within the scope of the features described herein. Accordingly, the claimed features are not to be considered as limited by the foregoing description.