ANTICORROSION COMPOSITION, AN ANTICORROSION FILM, AND A METHOD OF FORMING THE SAME
20180016443 ยท 2018-01-18
Inventors
Cpc classification
C08K5/175
CHEMISTRY; METALLURGY
International classification
Abstract
An anticorrosion composition and an anticorrosion film formed by a micro-assembled glutamine-reinforced silica gel monolayer or multilayers of such monolayers applied to a substrate surface, and a method of formation thereof are disclosed. The anticorrosion compositions may include a range of about 29.0%-48.0% by weight silica (SiO.sub.2), about 19.0%-50.0% by weight glutamine amino acid, about 14.0%-24.0% by weight glyceryl linkage, and about 5.0%-10.0% by weight calcium ions.
Claims
1. An anticorrosion composition, comprising: an amino acid; a silica gel; a glyceryl linkage; and a multivalent cation, wherein the amino acid is suitable to bind onto a surface of a substrate, the glyceryl linkage binds hydroxyl groups of particles of the silica gel together forming a silica gel cluster, the glyceryl linkage chemically binds carboxyl groups of the amino acid with hydroxyl groups of the silica gel cluster, and the cation physically binds carboxyl groups of the amino acid with hydroxyl groups of the silica gel cluster through ionic bonding.
2. The composition of claim 1, wherein said amino acid comprises glutamine.
3. The composition of claim 2, wherein said composition comprises about 19.0%-50.0% by weight of said glutamine.
4. The composition of claim 1, wherein said composition comprises about 29.0%-48.0% by weight of said silica gel.
5. The composition of claim 1, wherein said composition comprises about 14.0%-24.0% by weight of said glyceryl linkage.
6. The composition of claim 1, wherein said multivalent cation comprises calcium.
7. The composition of claim 6, wherein said composition comprises about 5.0%-10.0% by weight of said calcium cation (Ca.sup.++).
8. An anticorrosion film comprising a layer of an anticorrosion composition applied to a substrate surface, wherein the anticorrosion composition comprises: an amino acid; a silica gel; a glyceryl linkage; and a multivalent cation, wherein the amino acid binds onto the substrate surface, the glyceryl linkage binds hydroxyl groups of particles of the silica gel together forming a silica gel cluster, the glyceryl linkage chemically binds carboxyl groups of the amino acid with hydroxyl groups of the silica gel cluster, and the cation physically binds carboxyl groups of the amino acid with hydroxyl groups of the silica gel cluster through ionic bonding.
9. The anticorrosion film of claim 8, wherein said substrate surface comprises a metal surface.
10. The anticorrosion film of claim 8, wherein said substrate surface comprises aluminum.
11. The anticorrosion film of claim 8, wherein said amino acid comprises glutamine.
12. The anticorrosion film of claim 8, wherein said multivalent cation comprises calcium.
13. A method of forming an anticorrosion film on a substrate surface, comprising: activating the substrate surface; forming a zwitterion layer on said substrate surface; preparing a synthesized reinforced silica gel solution; and covering said zwitterion layer with the synthesized reinforced silica gel solution while adding calcium ions as a crosslinking agent.
14. The method of claim 13, wherein said activation is performed by maintaining the substrate surface in an aqueous solution having a pH of about 10.
15. The method of claim 13, wherein the formation of the zwitterion layer comprises: dissolving glutamine amino acid in water; adjusting the pH of the water-glutamine solution to a pH of about 8.5; and soaking said activated substrate surface in the water-glutamine solution having a pH of about 8.5.
16. The method of claim 13, wherein the preparation of said synthesized reinforced silica gel solution comprises: dissolving a specific amount of silica gel solution in an aqueous solution having a pH of about 12.5 to prepare a first solution; adjusting the pH of the first solution to about 10; dissolving a glyceryl linkage in the first solution; and dissolving CaCl.sub.2 in the first solution containing the glyceryl linkage.
17. The method of claim 16, wherein the first solution comprises a silica gel concentration ranging between about 300 ppm to 1200 ppm.
18. The method of claim 13, wherein the substrate surface comprises aluminum.
19. The method of claim 13, wherein said activation is performed by maintaining the substrate surface in an aqueous solution having a pH of about 10, wherein the formation of the zwitterion layer comprises: dissolving glutamine amino acid in water; adjusting the pH of the water-glutamine solution to a pH of about 8.5; and soaking said activated substrate surface in the water-glutamine solution having a pH of about 8.5, and wherein the preparation of said synthesized reinforced silica gel solution comprises: dissolving a specific amount of silica gel solution in an aqueous solution having a pH of about 12.5 to prepare a first solution; adjusting the pH of the first solution to about 10; dissolving a glyceryl linkage in the first solution; and dissolving CaCl.sub.2 in the first solution containing the glyceryl linkage.
20. The method of claim 19, wherein said anticorrosion film comprises about 19.0%-50.0% by weight of said glutamine amino acid, about 29.0%-48.0% by weight of said silica gel, about 14.0%-24.0% by weight of said glyceryl linkage, and about 5.0%-10.0% by weight of said calcium ions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0045] As described herein, the term anticorrosion (and similar terminology) refers to properties of a composition, film, and/or material that inhibits (resists) a formation of corrosion within a material. Similarly, the term inhibition (and similar terminology, such as inhibition efficiency) refers to the capability of a composition, film, and/or material to prevent, or otherwise resist, a formation of corrosion within a material.
[0046] Herein, by the term multilayer, it is meant two (for example, a bilayer) or more layers (for example, of the monolayers disclosed herein).
[0047] As used herein, the singular forms a, an, and the include the plural reference unless the context clearly indicates otherwise.
[0048] An aspect of the disclosure disclosed herein provides an anticorrosion composition, including about 19.0%-50.0% by weight glutamine amino acid, about 29.0%-48.0% by weight silica (SiO.sub.2), about 14.0%-24.0% by weight glyceryl linkage, and about 5.0%-10.0% by weight ionic calcium (Ca.sup.++).
[0049] Aspects of the disclosure provide an anticorrosion film including a composition of about 19.0%-50.0% by weight glutamine amino acid, about 29.0%-48.0% by weight silica (SiO.sub.2), about 14.0%-24.0% by weight glyceryl linkage, and about 5.0%-10.0% by weight ionic calcium (Ca.sup.++).
[0050] The film in accordance with embodiments of the present disclosure may be a monolayer or multilayers applied on a surface of a substrate, wherein such substrate may include a metal surface, such as aluminum.
[0051] In embodiments of the present disclosure, an amino acid binds onto the surface of a substrate, a glyceryl linkage binds the hydroxyl groups of different silica gel particles together forming a silica gel cluster, the glyceryl linkage chemically binds carboxyl groups of the amino acid with hydroxyl groups of the silica gel cluster, and a cation physically binds carboxyl groups of the amino acid with hydroxyl groups of the silica gel cluster through ionic bonding.
[0052] In embodiments of the present disclosure, during formation of multilayers, amine groups of the amino acid bind to hydroxyl groups of the silica gel cluster of a previously formed layer through hydrogen bonding interactions.
[0053] Reference is now being made to
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[0055]
[0056] The kinetic parameters for a corrosion process were calculated to emphasize the successful monolayer inhibition process and properties described herein with respect to embodiments of the present disclosure. Activation energy, enthalpy of activation, and entropy of activation were calculated from linearized forms of the following relations:
[0057] wherein a rate of corrosion (R.sub.C) is calculated as follows:
[0058] and wherein W is the weight loss of aluminum, A is the surface area of the aluminum substrate, t is the exposure time, E.sub.a is the activation energy, R is the universal gas constant that is equal to 0.082 atm.L/mol.K or 8.314 J/mol.K, T is experimental temperature, k.sub.b is the Boltzmann constant, h is the Planck constant, S.sup. is the entropy of activation, and H.sup. is the enthalpy of activation.
[0059] Table 1 summarizes the calculated kinetic parameters. As the concentration of reinforced silica gel increases in the formed monolayer, higher activation energy, enthalpy, and entropy of activation are obtained. A three-fold increase of activation energy at about 1200 ppm was produced than at 0 ppm of reinforced silica gel, indicating an increased enhancement of cohesive and adhesive intermolecular forces, and hence an increase in the anticorrosive shielding effects of the formed monolayer, which came in accordance with inhibition efficiency values.
TABLE-US-00001 TABLE 1 Reinforced silica Normalized Rate of corrosion, gel concentration Temperature weight loss (R.sub.C) 10.sup.6 (ppm) (Kelvin) (mg cm.sup.2) (mg cm.sup.2 s.sup.1) 0 283 1.61 447 293 2.89 802 303 6.13 170 313 6.50 181 300 283 0.167 46.3 293 0.290 80.5 303 1.04 289 313 1.99 553 600 283 0.0527 14.6 293 0.620 17.2 303 1.00 27.8 313 1.27 35.3 900 283 0.0208 5.77 293 0.0361 10.0 303 0.825 229 313 0.868 241 1200 283 0.00555 1.54 293 0.0306 8.50 303 0.853 237 313 0.653 181
[0060] The bilayer formation on the aluminum surface is meant to confirm and strengthen the firmness of the bilayer against a severe corrosive acidic environment for a prolonged time of exposure.
[0061] Referring now to
[0062] Thermodynamic parameters and adsorption isotherm were also calculated to confirm the successful adsorption and coverage of the monolayer on the substrate surface. Equilibrium constant of adsorption (K), standard free energy (G.sub.ads), standard enthalpy (H.sub.ads), and entropy of adsorption (S.sub.ads) were calculated as follows:
[0063] Linearized form of Langmuir isotherm relates C/ versus C as follows:
[0064] wherein C is the concentration of reinforced silica gel solution, and is the fraction of surface covered and calculated from the inhibition efficiency:
Inhibition efficiency =100(6)
[0065] The equilibrium constant of adsorption (K) determined from Equation (5) at different temperatures is used in the following Equations 7-10 to determine the standard free energy (G.sub.ads), standard enthalpy (H.sub.ads), and entropy of adsorption (S.sub.ads), respectively, as described in
TABLE-US-00002 TABLE 2 Temperature K G H S (Kelvin) (L g.sup.1) r.sup.2 (kJ mol.sup.1) (kJ mol.sup.1) (J mol.sup.1 K.sup.1) 283 25.2 1.00 23.9 7.74 56.9 293 21.9 0.989 24.4 56.8 303 20.3 0.999 25.0 56.9 313 6.7 0.999 22.9 48.4
[0066] Referring to
[0067] In embodiments of the present disclosure, the substrate surface includes aluminum.
[0068] In embodiments of the present disclosure, the pH of the aqueous solution is about 10.
[0069] In embodiments of the present disclosure, the aforementioned steps (a)-(d) may be repeated more than one time to form a multilayer film on the surface of the substrate.
[0070] Reference is now being made to
[0071] Referring to
[0072]
[0073] Referring to
[0074] As depicted in
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[0076] Embodiments of the present disclosure are further illustrated by the following examples, which are set forth to illustrate the presently disclosed subject matter and are not to be construed as limiting. The examples describe testing carried out to confirm the ability of embodiments of the present disclosure to provide an anticorrosive composition and film.
EXAMPLES
Example 1
Monolayer Examination by Exposure to HCL
[0077] Monolayer thin film formation was examined by exposure to about a 1.0 M HCl solution for different time intervals from about 1 to 48 hours, and verified by inhibition efficiency and SEM surface morphology. The inhibition efficiency was calculated as follows:
[0078] where W.sub.0 and W.sub.1 were the weight loss of aluminum in absence and in presence of anticorrosive monolayers, respectively. The surface morphology of the formed monolayer was studied using SEM imaging. The samples were mounted on specimen stabs, and coated with gold ions by a sputtering method to be imaged with a scanning electron microscope, such as the DSM 950 (ZEISS) model, Polaron (E6100) model.
[0079] The SEM images described the morphologic changes that occurred over the aluminum surface before and after having been exposed to a corrosive HCl solution.
[0080] Referring again to
[0081] The examination of monolayer firmness against a corrosive 1.0 M HCl environment for about one hour is shown in the SEM images of
Example 2
Bilayer Examination by Exposure to HCl
[0082] Bilayer thin film formation was also examined by exposure to about a 1.0 M HCl solution for different time intervals from about 1 to 48 hours, and verified by inhibition efficiency and SEM surface morphology. The inhibition efficiency was according to Equation (11) of Example 1.
[0083] Bilayer formation on the aluminum surface was performed in order to confirm and strengthen the firmness of the bilayer against a severe corrosive acidic environment for a prolonged time of exposure. The inhibition efficiency values in
[0084] Apparently, the absolute value of standard free energy of the adsorption of the anticorrosion film monolayer is in a range of 23-25 kJ/mol, which confirms that the monolayer adsorption on the metal surface is a physical adsorption process. In addition, at 40 C., the S.sub.ads value decreased due to high surface energy that favors desorption of the monolayer (less entropic) and adsorption of water molecules (more entropic) on the metal surface as follows:
Inhibitor's Macromolecules.sub.(sol.)+H.sub.2O .sub.(ads.)Inhibitor's Macromolecules.sub.(ads.)H.sub.2O.sub.(sol)
[0085] The following publication is incorporated by reference herein: M. Fares et al., Glutamine-reinforced silica gel microassembly as protective coating for aluminium surface, Materials Chemistry and Physics, Vol. 162, pp. 124-130, Jul. 15, 2015.
[0086] While embodiments of the disclosure have been described in detail and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various additions, omissions, and modifications can be made without departing from the spirit and scope thereof.
[0087] Although the above description contains some specificity, these should not be construed as limitations on the scope of the invention, but is merely representative of the disclosed aspects of the present disclosure.
[0088] It is contemplated that any embodiment discussed in this specification can be implemented with respect to any method, kit, reagent, or composition of the invention, and vice versa. Furthermore, compositions of the invention can be used to achieve methods of the invention.
[0089] As used herein with respect to an identified property or circumstance, substantially refers to a degree of deviation that is sufficiently small so as to not measurably detract from the identified property or circumstance. The exact degree of deviation allowable may in some cases depend on the specific context.
[0090] As used herein, a plurality of items, structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member. Thus, no individual member of such list should be construed as a defacto equivalent of any other member of the same list solely based on their presentation in a common group without indications to the contrary.
[0091] Concentrations, amounts, and other numerical data may be presented herein in a range format. It is to be understood that such range format is used merely for convenience and brevity and should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a numerical range of approximately 1 to approximately 4.5 should be interpreted to include not only the explicitly recited limits of 1 to approximately 4.5, but also to include individual numerals such as 2, 3, 4, and sub-ranges such as 1 to 3, 2 to 4, etc. The same principle applies to ranges reciting only one numerical value, such as less than approximately 4.5, which should be interpreted to include all of the above-recited values and ranges. Further, such an interpretation should apply regardless of the breadth of the range or the characteristic being described. Where a range of numerical values is recited herein, unless otherwise stated, the range is intended to include the endpoints thereof, and all integers and fractions within the range. It is not intended that the scope of the invention be limited to the specific values recited when defining a range. Moreover, all ranges set forth herein are intended to include not only the particular ranges specifically described, but also any combination of values therein, including the minimum and maximum values recited.
[0092] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently disclosed subject matter belongs. Although any methods, devices, and materials similar or equivalent to those described herein can be used in the practice or testing of the presently disclosed subject matter, representative methods, devices, and materials are now described.
[0093] Following long-standing patent law convention, the terms a and an mean one or more when used in this application, including the claims.
[0094] Unless otherwise indicated, all numbers expressing quantities of ingredients, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term about. Accordingly, unless indicated to the contrary, the numerical parameters set forth in this specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the presently disclosed subject matter.
[0095] As used herein, the term about, when referring to a value or to an amount of mass, weight, time, volume, concentration or percentage is meant to encompass variations of in some embodiments 20%, in some embodiments 10%, in some embodiments 5%, in some embodiments 1%, in some embodiments 0.5%, and in some embodiments 0.1% from the specified amount, as such variations are appropriate to perform the disclosed method.
[0096] As used herein, significance or significant relates to a statistical analysis of the probability that there is a non-random association between two or more entities. To determine whether or not a relationship is significant or has significance, statistical manipulations of the data can be performed to calculate a probability, expressed as a p value. Those p values that fall below a user-defined cutoff point are regarded as significant. In some embodiments, a p value less than or equal to 0.05, in some embodiments less than 0.01, in some embodiments less than 0.005, and in some embodiments less than 0.001, are regarded as significant. Accordingly, a p value greater than or equal to 0.05 is considered not significant.
[0097] As used herein, the term and/or when used in the context of a listing of entities, refers to the entities being present singly or in combination. Thus, for example, the phrase A, B, C, and/or D includes A, B, C, and D individually, but also includes any and all combinations and subcombinations of A, B, C, and D.