Pressure controller
09868104 · 2018-01-16
Assignee
Inventors
- Roelandus Hendrikus Wilhelmus Moonen (Amsterdam, NL)
- René Emilio Bodenstaff (Amsterdam, NL)
- Benno Hartog (Amsterdam, NL)
Cpc classification
F16K99/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J2219/00495
PERFORMING OPERATIONS; TRANSPORTING
Y10T137/6416
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K99/0061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J2219/00477
PERFORMING OPERATIONS; TRANSPORTING
B01J19/0006
PERFORMING OPERATIONS; TRANSPORTING
F16K99/0026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J19/0046
PERFORMING OPERATIONS; TRANSPORTING
B01J19/0013
PERFORMING OPERATIONS; TRANSPORTING
F16K99/0044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T436/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K99/0011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L2400/0481
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J19/00
PERFORMING OPERATIONS; TRANSPORTING
F16K99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pressure controller for use in operating parallel reactors, the pressure controller including a reference pressure controller, the reference pressure controller including: a first restrictor channel, a second restrictor channel, a fluid passage, which fluid passage extends between the outlet of the first restrictor channel and the inlet of the second restrictor channel, a pressure control fluid source being adapted to provide a flow of pressure control fluid, having an entrance pressure at the inlet of the first restrictor channel and an exit pressure at the outlet of the second restrictor channel, the flow of pressure control fluid experiencing a first pressure drop 1 over the first restrictor channel and a second pressure drop 2 over the second restrictor channel, a connector connecting the fluid passage to the control chamber, the pressure control fluid at the connector having an intermediate pressure, the intermediate pressure being determined by the ratio between the first pressure drop 1 and the second pressure drop 2, a controllable thermal device, the thermal device being adapted to heat and/or cool the first restrictor channel and/or the second restrictor channel, therewith influencing the ratio between the first pressure drop 1 and the second pressure drop 2.
Claims
1. A pressure controller for use in operating parallel reactors, said pressure controller being adapted to control the pressure in a fluid flow, said pressure controller comprising: a flow channel for the fluid flow of which the pressure is to be controlled, said flow channel having a cross sectional area, a movable valve member, said moveable valve member being adapted to control the size of the cross sectional area of the flow channel in order to control the pressure of the fluid flow in the flow channel, a valve actuator, said valve actuator being adapted to control a position of the valve member, said valve actuator comprising a control chamber having a fluid under a reference pressure therein, said fluid engaging a pressure surface of the valve member for exerting a control force thereon, a reference pressure controller, said reference pressure controller being adapted to control the reference pressure in said control chamber, said reference pressure controller comprising: a first restrictor channel, said first restrictor channel having an inlet and an outlet, a second restrictor channel, said second restrictor channel having an inlet and an outlet, a fluid passage, which fluid passage extends between the outlet of the first restrictor channel and the inlet of the second restrictor channel, said fluid passage allowing fluid communication between the first restrictor channel and the second restrictor channel, a pressure control fluid source, said pressure control fluid source being adapted to provide a flow of pressure control fluid through the first restrictor channel, the fluid passage and the second restrictor channel, said flow of pressure control fluid having an entrance pressure at the inlet of the first restrictor channel and an exit pressure at the outlet of the second restrictor channel, said entrance pressure being higher than said exit pressure, said flow of pressure control fluid experiencing a first pressure drop 1 over the first restrictor channel and a second pressure drop 2 over the second restrictor channel, a connector connecting the fluid passage to the control chamber of the valve actuator, said connector being in fluid communication with said control chamber, the pressure control fluid at the connector having an intermediate pressure which is lower than the entrance pressure but higher than the exit pressure, said intermediate pressure being determined by a ratio between the first pressure drop 1 and the second pressure drop 2, and a controllable thermal device, said thermal device being adapted to heat and/or cool the first restrictor channel and/or the second restrictor channel, therewith influencing the ratio between the first pressure drop 1 and the second pressure drop 2, said thermal device comprising a thermal controller for controlling a thermal output of the thermal device.
2. The pressure controller according to claim 1, wherein the first restrictor channel and/or the second restrictor channel is a channel in a microfluidic chip.
3. The pressure controller according to claim 1, wherein the first restrictor channel and/or the second restrictor channel is a channel in a capillary tube.
4. The pressure controller according to claim 1, wherein the pressure control fluid source comprises a pressure control fluid reservoir, said pressure control fluid reservoir being arranged upstream of and in fluid communication with the inlet of the first restrictor channel, said pressure control fluid reservoir being adapted to contain pressurized pressure control fluid.
5. The pressure controller according to claim 4, wherein the pressure control fluid source of the pressure controller comprises a return line and a pump, said return line extending between the outlet of the second restrictor channel and the inlet of the first restrictor channel or between the outlet of the second restrictor channel and the pressure control fluid reservoir of claim 4, said pump being arranged in said return line.
6. The pressure controller according to claim 1, wherein the pressure controller comprises an entrance pressure control device for controlling the entrance pressure or an exit pressure control device for controlling the exit pressure.
7. The pressure controller according to claim 1, wherein the thermal device comprises a Peltier element and/or electric heat tracing and/or a pair of electrodes that are provided with an electrical voltage and/or a system for circulating a thermal fluid for heating and/or cooling a restrictor channel.
8. The pressure controller according to claim 7, wherein the Peltier element has a first side and a second side, which first side cools when the second side heats and which first side heats when the second side cools, wherein first side is arranged to heat and/or cool the first restrictor channel and the second side is arranged to heat and/or cool the second restrictor channel.
9. The pressure controller according to claim 1, wherein the thermal device comprises a housing, said housing having an interior, a temperature of said interior being controllable, said housing accommodating the first restrictor channel or the second restrictor channel.
10. The pressure controller according to claim 1, wherein the moveable valve member comprises a membrane, said membrane being a part of a wall of the flow channel.
11. The pressure controller according to claim 1, wherein the moveable valve member comprises a slide that optionally extends into the flow channel.
12. A system for operating parallel reactors, said system comprising a primary fluid source, which primary fluid source is adapted to provide a reaction fluid under pressure, a plurality of reactor assemblies, each reactor assembly comprising: a flow-through reactor, said flow-through reactor comprising a reactor inlet and a reactor outlet, a reactor feed line for feeding reaction fluid to the flow-through reactor, which reactor feed line has a first end and a second end, said first end being in fluid communication with the primary fluid source and said second end being connected to the reactor inlet of the flow-through reactor, a reactor effluent line for discharging reactor effluent from the reactor, which reactor effluent line has a first end, which first end is connected to the reactor outlet of the flow-through reactor, and a pressure controller according to claim 1, being arranged to control the pressure in a reactor of a reactor assembly or in the system upstream or downstream of said reactor of said reactor assembly.
13. The system according to claim 12, wherein the pressure controller is connected to or arranged in a reactor feed line or a reactor effluent line.
14. The system according to claim 12, wherein each reactor feed line or each reactor effluent line is provided with a pressure controller according to claim 1.
15. The system according to claim 12, wherein a plurality of said pressure controllers is present, and wherein the first restrictor channels of these pressure controllers are present in a single, first microfluidic chip and the second restrictor channels of these pressure controllers are present in a single, second microfluidic chip.
16. The system according to claim 12, wherein the system further comprises a pressure sensor, said pressure sensor being adapted to measure the pressure in a reactor of a reactor assembly or upstream or downstream of a reactor in a reactor assembly, said pressure sensor being adapted to provide a pressure measurement signal, and wherein the thermal device is adapted to heat and/or cool a first restrictor channel and/or a second restrictor channel on the basis of said pressure measurement signal.
17. The system according to claim 16, wherein the pressure sensor is arranged to measure the pressure in the reactor feed line, optionally at or adjacent to the reactor inlet of a reactor in a reactor assembly, and wherein the pressure controller is arranged to control the pressure in the reactor effluent line, optionally at or adjacent to the reactor outlet of said reactor of said reactor assembly.
18. The system according to claim 17, wherein the system further comprises a flow splitter, which is arranged downstream of the primary fluid source and upstream of the reactor assemblies, said flow splitter having an inlet and multiple passive flow restrictors, wherein the inlet of the flow splitter is connected to the primary fluid source and each passive flow restrictor is in fluid communication with said inlet, and wherein each passive flow restrictor has an outlet, which outlet is connected to the first end of the reactor feed line of its own dedicated reactor assembly, and wherein all passive flow restrictors have an at least substantially equal resistance to fluid flow.
19. The system according to claim 18, wherein each reactor assembly is provided with said pressure controller, said pressure controller being arranged to control the pressure in the reactor effluent line, optionally at or adjacent to the reactor outlet of said reactor of said reactor assembly, and wherein each reactor feed line is provided with a pressure sensor, which pressure sensor is arranged to measure the pressure in said reactor feed line, optionally at or adjacent to the reactor inlet of a reactor in a reactor assembly, in which system further a pressure control arrangement is provided, said pressure control arrangement being linked to the pressure sensors and the pressure controllers, said pressure control arrangement comprising an input device allowing to input at least a feed line pressure setpoint into the pressure control arrangement, said feed line pressure setpoint representing a desired feed line pressure, said desired feed line pressure being the same for all reactor assemblies, and wherein said pressure control arrangement is adapted and/or programmed to individually control the pressure controllers such that for each reactor assembly the pressure measured by the corresponding pressure sensor is compared to said feed line pressure setpoint and in case of a difference between the measured feed line pressure and the feed line pressure setpoint, the corresponding pressure controller being adjusted such that the feed line pressures are the same during an experiment.
20. A method for operating parallel reactors, said method comprising the following steps: providing a system for operating parallel reactors according to claim 12, providing a fluid flow from the primary fluid source through the reactor feed lines, the reactors and the reactor effluent lines, making a pressure control fluid flow through the first restrictor channel, the fluid passage and the second restrictor channel of said pressure controller, and therewith making a first pressure drop 1 occur over the first restrictor channel and a second pressure drop 2 occur over the second restrictor channel, measuring the pressure in a reactor feed line or a reactor effluent line of a reactor assembly, therewith obtaining a pressure measurement value, comparing said obtained measurement value with a set value for a desired pressure, in case the measured pressure deviates from the desired pressure, changing the reference pressure in the control chamber of the valve actuator by: activating the thermal device of the pressure controller, therewith changing the temperature of the pressure control fluid in the first restrictor channel and/or the second restrictor channel such that the pressure drop ratio 1:2 changes.
21. The method according to claim 20, wherein the pressure is measured at or adjacent to the reactor inlet of a reactor in a reactor assembly, and wherein the pressure controller is arranged in said reactor assembly at or adjacent to the reactor outlet of said reactor of said reactor assembly.
22. A system for operating a batch reactor, wherein said system comprises: at least one batch reactor, said batch reactor being adapted to accommodate one or more reactants, optionally in combination with one or more catalysts, a flow line, adapted for controlled discharge of blanket gas and/or reactor effluent from the batch reactor, which flow line is provided with a pressure controller, said pressure controller being adapted to control the pressure in a fluid flow, said pressure controller comprising: a flow channel for the fluid flow of which the pressure is to be controlled, said flow channel having a cross sectional area, a movable valve member, said moveable valve member being adapted to control the size of the cross sectional area of the flow channel in order to control the pressure of the fluid flow in the flow channel, a valve actuator, said valve actuator being adapted to control a position of the valve member, said valve actuator comprising a control chamber having a fluid under a reference pressure therein, said fluid engaging a pressure surface of the valve member for exerting a control force thereon, a reference pressure controller, said reference pressure controller being adapted to control the reference pressure in said control chamber, said reference pressure controller comprising: a first restrictor channel, said first restrictor channel having an inlet and an outlet, a second restrictor channel, said second restrictor channel having an inlet and an outlet, a fluid passage, which fluid passage extends between the outlet of the first restrictor channel and the inlet of the second restrictor channel, said fluid passage allowing fluid communication between the first restrictor channel and the second restrictor channel, a pressure control fluid source, said pressure control fluid source being adapted to provide a flow of pressure control fluid through the first restrictor channel, the fluid passage and the second restrictor channel, said flow of pressure control fluid having an entrance pressure at the inlet of the first restrictor channel and an exit pressure at the outlet of the second restrictor channel, said entrance pressure being higher than said exit pressure, said flow of pressure control fluid experiencing a first pressure drop 1 over the first restrictor channel and a second pressure drop 2 over the second restrictor channel, a connector connecting the fluid passage to the control chamber of the valve actuator, said connector being in fluid communication with said control chamber, the pressure control fluid at the connector having an intermediate pressure which is lower than the entrance pressure but higher than the exit pressure, said intermediate pressure being determined by a ratio between the first pressure drop 1 and the second pressure drop 2, and a controllable thermal device, said thermal device being adapted to heat and/or cool the first restrictor channel and/or the second restrictor channel, therewith influencing the ratio between the first pressure drop 1 and the second pressure drop 2, said thermal device comprising a thermal controller for controlling a thermal output of the thermal device.
23. A method for operating at least one batch reactor, said method comprising the following steps: providing a system for operating a batch reactor according to claim 22, providing a fluid flow through the flow line, adapted for controlled discharge of blanket gas and/or reactor effluent from the batch reactor, making a pressure control fluid flow through the first restrictor channel, the fluid passage and the second restrictor channel of said pressure controller, and therewith making a first pressure drop 1 occur over the first restrictor channel and a second pressure drop 2 occur over the second restrictor channel, measuring the pressure in the batch reactor, therewith obtaining a pressure measurement value, comparing said obtained measurement value with a set value for a desired pressure, in case the measured pressure deviates from the desired pressure, changing the reference pressure in the control chamber of the valve actuator by: activating the thermal device of the pressure controller, therewith changing the temperature of the pressure control fluid in the first restrictor channel and/or the second restrictor channel such that the pressure drop ratio 1:2 changes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described in more detail below under reference to the drawing, in which in a non-limiting manner exemplary embodiments of the invention will be shown.
(2) The drawing shows in:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION OF THE INVENTION
(16)
(17) The pressure controller of
(18) The pressure controller of
(19) The pressure controller of
(20) The pressure controller of
(21) The reference pressure controller 10 comprises a first restrictor channel 11. The first restrictor channel 11 has an inlet 12 and an outlet 13. The reference pressure controller 10 further comprises a second restrictor channel 14. The second restrictor channel 14 has an inlet 15 and an outlet 16.
(22) Furthermore, a fluid passage 17 is provided. This fluid passage 17 extends between the outlet 13 of the first restrictor channel 11 and the inlet 15 of the second restrictor channel 14. The fluid passage 17 allows fluid communication between the first restrictor channel 11 and the second restrictor channel 14. Depending on the specific embodiment, the fluid passage 17 can be very short (for example if only little space is available) or rather long (for example to allow the pressure fluid to change temperature back to the initial temperature after being heated or cooled in the first restrictor channel).
(23) A pressure control fluid source (not shown in
(24) The flow of pressure control fluid has an entrance pressure at the inlet 12 of the first restrictor channel 11 and an exit pressure at the outlet 16 of the second restrictor channel 14. As there is a flow of pressure control fluid from the inlet 12 of the first restrictor channel 11 to the outlet 16 of the second restrictor channel 14, the entrance pressure is higher than the exit pressure.
(25) The flow of pressure control fluid experiences a first pressure drop 1 over the first restrictor channel 11 and a second pressure drop 2 over the second restrictor channel 14.
(26) The reference pressure controller 10 further comprises a connector 19 that connects the fluid passage 17 to the control chamber 4 of the valve actuator. The connector 19 is in fluid communication with the control chamber 4. The connector 19 can for example comprise a channel and/or a connection element such as a snap-fit connection element or a threaded connection element. The connector 19 could be welded or soldered to control chamber 4. The connector 19 can be permanently fixed to the control chamber 4 or it can be mounted in a detachable way.
(27) The pressure control fluid has an intermediate pressure at the connector 19 which is lower than the entrance pressure but higher than the exit pressure. The value of the intermediate pressure is determined by the ratio between the first pressure drop 1 and the second pressure drop 2. For example, the resistance to fluid flow of the first restrictor channel 11 is the same as the resistance to fluid flow of the second restrictor channel 14, the entrance pressure at the inlet 12 of the first restrictor channel 11 is 150 bar and the exit pressure at the outlet 16 of the second restrictor channel 15 is 100 bar, the intermediate pressure will be 125 bar.
(28) The intermediate pressure corresponds to the pressure in the control chamber 4.
(29) The reference pressure controller 10 further comprises a controllable thermal device 20. Thermal device 20 is shown only schematically in
(30) The thermal device 20 is adapted to heat and/or cool the first restrictor channel 11 and/or the second restrictor channel 14. In the embodiment of
(31) Changing the temperature of a restrictor channel 11, 14 makes that the temperature of the pressure control fluid in that restrictor 11,14 also changes. This results in a change in pressure drop over the restrictor channel 11,14 of which the temperature has been changed.
(32) Therewith, the thermal device 20 can be used to influence the ratio between the first pressure drop 1 and the second pressure drop 2, and therewith to change the intermediate pressure and the pressure in the pressure control chamber 4.
(33) For example, initially the resistance to fluid flow of the first restrictor channel 11 is the same as the resistance to fluid flow of the second restrictor channel 14, the entrance pressure at the inlet 12 of the first restrictor channel 11 is 150 bar and the exit pressure at the outlet 16 of the second restrictor channel 15 is 100 bar, the intermediate pressure will be 125 bar.
(34) For example, nitrogen gas is used as a pressure control fluid. And for example, the thermal device 20 is used to heat the first restrictor channel 11. No heating or cooling is applied to the second flow restrictor channel 14. Due to the heating of the first restrictor channel 11, the first pressure drop 1 that occurs over the first restrictor channel 11 increases, while the second pressure drop 2 over the second restrictor channel 14 does not change or at least does not change substantially. In general, the volume of fluid passing through the restrictor channels is so small that the pressure control fluid has cooled again when it passes through the second restrictor channel 14, so the resistance to fluid flow of the second restrictor channel 14 remains the same. If not the first restrictor channel 11 but (only) the second restrictor channel 14 is heated and/or cooled is by the thermal device 20, only the second pressure drop 2 will change, and not the first pressure drop 1 over the first restrictor channel 11.
(35) The increase in the first pressure drop 1 while the second pressure drop remains at least substantially the same results in a decrease of the intermediate pressure because the ratio between the first pressure drop 1 and the second pressure drop 2 has changed. Therewith, the corresponding pressure in the control chamber 4, has also decreased, for example to 122 bar.
(36) With the reference pressure controller as used in the pressure controller according to the invention, it is possible to continuously vary the reference pressure over a certain pressure range.
(37) The thermal device 20 comprises a thermal controller for controlling the thermal output of the thermal device 20, so the reference pressure can be controlled actively, which means that it can be changed during the course of an experiment or production run.
(38)
(39) The setup of the moveable valve member 3 and the control chamber 4 of the embodiment of
(40) Where in the embodiment of
(41) The pressure control fluid in the control chamber 4 acts on one side of the membrane while the side of the membrane opposite thereof is in contact with the fluid in the flow channel 2. The side of the membrane on which the pressure control fluid acts forms the pressure surface 5 in the embodiment of
(42)
(43) In the embodiment of
(44) In the embodiment of
(45) If starting from such a state of equilibrium, the pressure of the pressure control fluid in the control chamber 4 is increased, the slide will move such that it moves deeper into the flow channel 2. Therewith, the pressure in flow channel 2 increases as well, allowing a new equilibrium to establish itself.
(46) In the embodiment shown in
(47) In variants of the embodiment of
(48)
(49) The reactor assembly 30 comprises a flow-through reactor 31 with a reactor inlet 32 and a reactor outlet 33. A reactor feed line 34 extends between the primary fluid source 25 and the reactor inlet 32. The primary fluid source 25 provides a pressurized reaction fluid to the reactor 31, via the reactor feed line 34. The reactor 31 optionally contains a fixed bed 37.
(50) The reactor assembly 30 further comprises a reactor effluent line 35. The reactor effluent line 35 is connected to the reactor outlet 33. Reaction products that are formed in the reactor leave the reactor as reactor effluent via the reactor outlet 33 and are discharged further via the reactor effluent line 35.
(51) Optionally, a diluent line 36 is provided. This diluent line 36 can be used to add a diluent to the reactor effluent. It can alternatively be used for purging. In the embodiment of
(52) In the embodiment of
(53) The flow channel 2, the moveable member 3 and the control chamber 4 are indicated only schematically in
(54) The reference pressure controller 10 as shown in
(55) Alternatively, a thermal device that heats and/or cools just the first restrictor channel 11 can be used, or a thermal device that heats and/or cools just the second restrictor channel 14.
(56) The advantage of being able to change the temperature of both the first and the second restrictor channel 11,14 is that swift changes in the pressure drop ratio 1 and 2 can be obtained, and therewith swift changes in the reference pressure. This provides a short response time for the pressure control in the reactor assembly 30.
(57)
(58) By arranging the first restrictor channel 11 adjacent to the first side 21 of the Peltier element and the second restrictor channel 14 adjacent to the second side 22 of the Peltier element, a quickly responding pressure controller is obtained.
(59) A system for operating parallel reactors may comprise a plurality of reactor assemblies 30 as shown in
(60) Alternatively, a single primary fluid source 25 may be present. In that case, the system further comprises a flow splitter for dividing the fluid flow from the primary fluid source over the reactor assemblies 30. Preferably, the fluid flow is apportioned evenly over the reactor assemblies.
(61)
(62) The difference with the embodiment of
(63) The pressure control fluid reservoir 18 is adapted to contain pressurized pressure control fluid. The pressure in the pressure control fluid reservoir 18 is (somewhat) higher than the entrance pressure at the inlet 12 of the first restrictor channel 11, so that a flow of pressure control fluid is established from the pressure control fluid reservoir 18, via the first restrictor channel 11, the fluid passage 13 and the second restrictor channel 14 to the outlet 16 of the second restrictor channel 14. From there, the pressure control fluid may flow to a collection reservoir or it can be transferred to waste. Or it can be transferred back to the pressure control fluid reservoir, for example by a return line and a pump, as is shown in
(64) A system for operating parallel reactors may comprise a plurality of reactor assemblies 30 as shown in
(65) Alternatively, a single primary fluid source 25 may be present. In that case, the system further comprises a flow splitter for dividing the fluid flow from the primary fluid source over the reactor assemblies 30. Preferably, the fluid flow is apportioned evenly over the reactor assemblies.
(66)
(67) The difference with the embodiment of
(68) In the embodiment of
(69) A system for operating parallel reactors may comprise a plurality of reactor assemblies 30 as shown in
(70) Alternatively, a single primary fluid source 25 may be present. In that case, the system further comprises a flow splitter for dividing the fluid flow from the primary fluid source over the reactor assemblies 30. Preferably, the fluid flow is apportioned evenly over the reactor assemblies.
(71)
(72) In the embodiment of the system shown in
(73) The pressure controllers used in the system as shown in
(74)
(75) In the system of
(76) Furthermore, a pressure control fluid collection device can be present, that receives used pressure control fluid from a plurality of reference pressure controllers. The pressure control fluid collection device can receive pressure control fluid from all reference pressure controllers or from a group of reference pressure controllers.
(77)
(78) The pressure controllers used in the system as shown in
(79) In the embodiment of
(80) The pressure sensors 40 provide information about the actual pressure occurring at or adjacent to the reactor inlets. This information, generally in the form of a measurement signal, can be used to control the thermal devices 20 of the pressure controllers 1 according to the invention that are present in the system. In
(81) In the embodiment of
(82) In the embodiment of the system of fig. each reactor assembly 30 may be connected to its own dedicated primary fluid source 25.
(83) Alternatively, a single primary fluid source 25 may be present, for example like is shown in
(84) In such an embodiment, the pressure sensors 40 and their connection to the thermal units 20 as indicated in
(85) In the system of
(86) Furthermore, a pressure control fluid collection device can be present, that receives used pressure control fluid from a plurality of reference pressure controllers. The pressure control fluid collection device can receive pressure control fluid from all reference pressure controllers or from a group of reference pressure controllers.
(87)
(88) The pressure controllers used in the system as shown in
(89) Although not shown in
(90) In the embodiment of
(91) As can be seen in
(92) In the system of
(93) In this embodiment, further a pressure control arrangement 45 is provided. This pressure control arrangement 45 is linked to the pressure sensors 40 and the pressure controllers 1. The pressure control arrangement 45 receives measurement signals for all pressure sensors 40, as is indicated by dashed lines 42. The pressure control arrangement uses these measurement signals to control the thermal devices 20 of the pressure controllers 1, in order to control the pressure adjacent the reactor outlets 33, and optionally therewith in a indirect way the pressure at the reactor inlets 33.
(94) The pressure control arrangement 45 preferably comprises an input device 46 allowing to input at least a feed line pressure setpoint into the pressure control arrangement 45. The feed line pressure setpoint represents a desired feed line pressure. Advantageously, the desired feed line pressure is the same for all reactor assemblies.
(95) In the embodiment of
(96) In the system of
(97) Furthermore, a pressure control fluid collection device can be present, that receives used pressure control fluid from a plurality of reference pressure controllers. The pressure control fluid collection device can receive pressure control fluid from all reference pressure controllers or from a group of reference pressure controllers.
(98)
(99) The microfluidic chip 50 contains a primary restrictor channel 56 and a secondary restrictor channel 57. These restrictor channels 56,57 are schematically indicated in
(100) The microfluidic chip 50 comprises three connection ports 51, 52 and 53. Connection port 51 is located at the free end of the primary restrictor channel 56, connection port 52 is located at the free end of the secondary restrictor channel 57, and connection port 53 is located at channel 58 or at the free end of a branch 59 thereof.
(101) The microfluidic chip is provided with heat tracing 55 with connectors 54 for applying a voltage to the heat tracing 55. The heat tracing 55 is in this example arranged in the vicinity of the primary restrictor channel 56. The heat tracing is for example made by the deposit of a metal wire-like layer on the chip. The shape of the tracing may follow the shape of the primary restrictor channel 56 as shown in
(102) A microfluidic chip 50 as shown in
(103) In that case, the primary restrictor channel 56 can be used as a first restrictor channel 11, the secondary restrictor channel 57 can be used as the second restrictor channel 14, connection port 51 as the inlet 12 of the first restrictor channel 11, channel 58 as the fluid passage, the branch 59 and connection port 53 as the connector 19 to the control chamber 4 and the connection port 52 as the outlet 16 of the second restrictor channel 14. The heat tracing can be used in the thermal device 20.
(104) Alternatively, the primary restrictor channel 56 can be used as a second restrictor channel 14, the secondary restrictor channel 57 can be used as the first restrictor channel 11, connection port 51 as the outlet 16 of the second restrictor channel 14, channel 58 as the fluid passage, the branch 59 and connection port 53 as the connector 19 to the control chamber 4 and the connection port 52 as the inlet 12 of the first restrictor channel 11. The heat tracing can be used in the thermal device 20.
(105)
(106) The microfluidic chip 60 comprises multiple restrictor channels 61. In
(107) Each restrictor channel 61 has an first connection port 61 and a second connection port 62. Optionally, each restrictor channel is provided with heat tracing 64, having connectors 65.
(108) The restrictor channels 61 in microfluidic chip 60 as shown in
(109)
(110) The system as shown in
(111) When used, the batch reactor 100 comprises a mixture 110 of reactants. Alternatively, the batch reactor contains a mixture of one or more reactants and one or more catalysts.
(112) The system of
(113) On the other hand, if the pressure in the batch reactor 100 rises due the that in the reaction that takes place in the batch reactor, a gas is produced or due to a rise in temperature, flow line 103 can be used to release some gas from the batch reactor.
(114) The flow line 103 is provided with a pressure controller 1 according to the invention. In the example of
(115) The pressure controller 1 controls the discharge of gas though the flow line 103 and therewith the pressure in the batch reactor 100.
(116) Preferably, the system according to