Clamping ring
09869413 ยท 2018-01-16
Assignee
Inventors
Cpc classification
B29C66/1122
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/0691
PERFORMING OPERATIONS; TRANSPORTING
B29C65/66
PERFORMING OPERATIONS; TRANSPORTING
B29C66/52241
PERFORMING OPERATIONS; TRANSPORTING
F16L47/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
F16L13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C45/0025
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5344
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/00
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/64
PERFORMING OPERATIONS; TRANSPORTING
F16L2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2023/0691
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73755
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73152
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5229
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C65/66
PERFORMING OPERATIONS; TRANSPORTING
B29C65/68
PERFORMING OPERATIONS; TRANSPORTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C45/00
PERFORMING OPERATIONS; TRANSPORTING
F16L13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/64
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A clamping ring that presses an end of a pipe against a connecting piece by back shrinkage. The clamping ring comprises a body comprising a plastic material having memory properties. The body has a first end to be positioned at a distance from the end of the pipe and a second end to be positioned close to the end of the pipe. The body of the clamping ring has a first position at the first end or at the distance from the first end having a first radial wall thickness. The body of the clamping ring has at least one second position between the first position and the second end such that the body of the clamping ring has a second radial wall thickness at the second position. The second radial wall thickness is smaller than the first radial wall thickness.
Claims
1. A clamping ring that, in use, presses a pipe against a connecting piece by back shrinkage, the clamping ring comprising: a barrel-shaped body including a plastic material having memory properties, wherein the body has: a first end to be positioned at a distance from an end of the pipe and a second end to be positioned close to the end of the pipe; a first position at the first end or at a distance from the first end having a first radial wall thickness (A); and at least one second position between the first position and the second end having a second radial wall thickness (B), wherein the second radial wall thickness (B) is smaller than the first radial wall thickness (A), wherein the body is configured to automatically shrink, without heating, so as to cause a seal between an inner surface of the pipe and an outer surface of the connecting piece, wherein the clamping ring includes a stop edge extending inward.
2. A clamping ring as claimed in claim 1, wherein the body has an irregular outer surface.
3. A clamping ring as claimed in claim 2, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
4. A clamping ring as claimed in claim 2, wherein the irregular outer surface is formed by ridges.
5. A clamping ring as claimed in claim 4, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
6. A clamping ring as claimed in claim 4, wherein the ridges are directed along the circumference of the clamping ring.
7. A clamping ring as claimed in claim 6, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
8. A clamping ring as claimed in claim 1, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
9. A clamping ring as claimed in claim 1, wherein the outer surface of the clamping ring is provided with an optical indicator.
10. A clamping ring as claimed in claim 9, wherein the optical indicator is made of material that changes its optical appearance when the clamping ring is expanded.
11. A clamping ring as claimed in claim 1, wherein the body has a wall thickness that, starting from the first end, increases and thereafter decreases toward the second end.
12. A clamping ring, that, in use, presses a pipe against a connecting piece by back shrinkage, the clamping ring comprising: a barrel-shaped body including a plastic material having memory properties, wherein the body has: a first end to be positioned at a distance from an end of the pipe and a second end to be positioned close to the end of the pipe; a first position at the first end or at a distance from the first end having a first radial wall thickness (A); and at least one second position between the first position and the second end having a second radial wall thickness (B), wherein the second radial wall thickness (B) is smaller than the first radial wall thickness (A), wherein the body is configured to automatically shrink, without heating, so as to cause a seal between an inner surface of the pipe and an outer surface of the connecting piece, wherein the clamping ring has a flat elbow at the second end and the second end of the clamping ring is shaped to have an outer bevel.
13. A clamping ring as claimed in claim 12, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
14. A clamping ring that, in use, presses a pipe against a connecting piece by back shrinkage, the clamping ring comprising: a barrel-shaped body including a plastic material having memory properties, wherein the body has: a first end to be positioned at a distance from an end of the pipe and a second end to be positioned close to the end of the pipe; a first position at the first end or at a distance from the first end having a first radial wall thickness (A); and at least one second position between the first position and the second end having a second radial wall thickness (B), wherein the second radial wall thickness (B) is smaller than the first radial wall thickness (A), wherein the body is configured to automatically shrink, without heating, so as to cause a seal between an inner surface of the pipe and an outer surface of the connecting piece, wherein the inner surface of the clamping ring is conical.
15. A clamping ring as claimed in claim 14, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
16. A clamping ring that, in use, presses a pipe against a connecting piece by back shrinkage, the clamping ring comprising: a barrel-shaped body including a plastic material having memory properties, wherein the body has: a first end to be positioned at a distance from an end of the pipe and a second end to be positioned close to the end of the pipe; a first position at the first end or at a distance from the first end having a first radial wall thickness (A); and at least one second position between the first position and the second end having a second radial wall thickness (B), wherein the second radial wall thickness (B) is smaller than the first radial wall thickness (A), wherein the body is configured to automatically shrink, without heating, so as to cause a seal between an inner surface of the pipe and an outer surface of the connecting piece, wherein the body has an irregular outer surface formed by ridges.
17. A clamping ring as claimed in claim 16, wherein the ridges are directed along the circumference of the clamping ring.
18. A clamping ring as claimed in claim 17, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
19. A clamping ring as claimed in claim 16, wherein the body has a cross-sectional shape such that, seen from the first end of the clamping ring, the wall thickness first increases and thereafter decreases.
20. A clamping ring as claimed in claim 16, wherein the inner surface of the clamping ring is conical.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the invention will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings in which
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(16) For the sake of clarity, the figures show some embodiments of the invention in a simplified manner. In the figures, like reference numerals identify like elements.
DETAILED DESCRIPTION OF THE INVENTION
(17)
(18) The nipple end 3 has an outer diameter which exceeds the inner diameter of the unexpanded pipe 1. A clamping ring 6 is mounted on an end of the pipe 1. In its relaxed state, the clamping ring 6 has an inner diameter which corresponds to the outer diameter of the unexpanded pipe 1.
(19) When establishing the pipe connection shown in
(20) The clamping ring 6 comprises a body 7. The body is made of a plastic material that has memory properties, such as polyolefins, e.g. polyethylene PE or cross-linked polyethylene PEX. The body may be made for example of a cross-linked polyethylene PEX or of a cross-linked polypropylene. Preferably, the body 7 is made of a PEX-B material, i.e. a silane PEX. When a PEX-B material is used, cross-linking starts by the effect of heat. Therefore, PEX-B material is advantageous in connection with injection moulding. It is also possible to make the body 7 from a PEX-A or PEX-C material or from polyethylene having raised temperature resistance PE-RT. The body 7 can also be made of propylene-based elastomer, such as ethylene/propylene/diene EPDM. Also other rubbers and elastomers, such as thermoplastic elastomer TPE, thermoplastic urethane elastomer TPU and liquid silicone rubber LSR, are possible materials for the body 7.
(21) The clamping ring 6 is expanded mechanically. At room temperature, for example, the clamping ring can be expanded mechanically without heating or warming. At room temperature, for example, the clamping ring 6 also shrinks or contracts automatically without heating or warming.
(22) The clamping ring 6 can also be made of two or more materials. Such a clamping ring 6 can be made by using two component injection moulding, for example.
(23) Seen in its axial direction, the clamping ring 6 has a first end 8 and a second end 9. The second end 9 is positioned close to the end of the pipe 1. Thus, the first end 8 is positioned at a distance from the end of the pipe 1.
(24) The second end 9 of the clamping ring 6 is provided with a stop edge 10. The stop edge 10 ensures that the end of the pipe 1 is at correct position with respect to the clamping ring 6. The stop edge 10 extends inwards. In the embodiment shown in
(25) Instead of the protrusions 11a, 11b, 11c, the stop edge can be formed of a ring or flange protruding radially inward. Moreover, the stop edge 10 may comprise both an inward protruding ring and protrusions formed in it. Even one single protrusion may form the stop edge. The number of protrusions may also be two and the number of protrusions may also be four or even more.
(26) The embodiment according to which the stop edge 10 comprises both an inward protruding ring or flange and protrusions formed in it provides the feature that the ring or flange effectively holds the clamping ring 6 in its place on the end of the pipe 1 during expansion of the pipe 1 end and the clamping ring 6. The embodiment further provides the feature that snapping the clamping ring 6 on the nipple end 3 and removing the clamping ring 6 from the nipple end 3 does not require use of strong force.
(27) Preferably the length of the stop edge 10 is so short that it is shorter than the wall thickness of the pipe 1. Thus the stop edge 10 does not extend inside the pipe 1. Preferably no part of the clamping ring 6 extends inside the pipe 1.
(28) As shown in
(29) In
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(31) In the embodiment shown in
(32) In the embodiment shown in
(33) In
(34) The inner surface of the clamping ring may also be made such that first, at the first end 8 of the clamping ring 6, there is a first larger coning angle and thereafter, a second smaller coning angle , as shown in
(35) For the sake of clarity, this conical inner surface is shown only in connection with the embodiment in
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(37) In the embodiment shown in
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(39) In the embodiment shown in
(40) Instead of or in addition to the grooves and ridges the irregularities of the outer surface of the clamping ring 6 can be formed by forming protrusions and/or notches of any shape. Thus the protrusions and/or notches can be round or oval, for example, or have any other shape improving the grip of the assembler on the clamping ring. The clamping ring 6 is formed such that the irregularities on the outer surface of the clamping ring 6 exist already before the clamping ring 6 is positioned on the end of the pipe 1.
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(44) In an embodiment shown in
(45) In the embodiment shown in
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(47) The marking 15 may also be made using a colouring agent which is an example of an optical indicator. In
(48) The optical indicator may be made such that the colour changes or disappears permanently or non-recoverably during the expansion of the clamping ring 6.
(49) The optical indicator can be provided on the clamping ring by painting or printing, for example. The optical indicator can be provided on the clamping ring also by using two component injection moulding, in mould labelling or in mould decoration, for example.
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(51) Thus, the material flows mainly along the axial direction of the clamping ring during the injection moulding process. The two material flows injected through the injection gate 17 flow in the mould such that they come into contact with each other. Therefore, a weld line 18 is formed at the point where the material flows unite. However, because the material is fed from an end of the injection mould, the weld line 18 is not very straight but the two material flows unite such that the weld line is not very weak. Moreover, because the material flows mainly in the axial direction, the polymer chains 19 are also orientated in the axial direction, as illustrated with lines 19 in
(52) If a stop edge is formed at the second end of the clamping ring, then the injection gates are preferably positioned at the second end of the clamping ring.
(53) The number of injection gates can be any. Thus only one injection gate is possible and the number of injection gates may also be three or more. Yet further, the material can be fed to the injection mould 16 through a ring nozzle. By using a ring nozzle, the weld line or weld lines could be totally avoided.
(54) The diameter of the clamping ring 6 may vary for example between 15 to 50 mm. The length of the clamping ring 6 may be for example substantially equal to the diameter of the clamping ring. The length of the clamping ring may also be dimensioned such that it is substantially equal to the length of the nipple end 3 of the connecting piece 2. An average wall thickness of the clamping ring may vary for example between 2 to 6 mm. The wall thickness of the clamping ring determines the contraction force of the clamping ring. Thus, the wall thickness of the clamping ring is dimensioned such that the contraction force is sufficient.
(55) The clamping ring 6 may also be provided with a female form at one end and a male form at the other end. By such female and male forms the clamping ring 6 can be easily stacked with another clamping ring.
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(57) When stacking the clamping rings 6 the outer surfaces of the protrusions 21 at the second end 9 of the clamping ring are positioned against an inner surface of the clamping ring 6 at the first end 8 of the clamping ring, which inner surface of the first end 8 forms the female form for stacking the clamping rings.
(58) In the embodiment shown in
(59) The marking 15 is also formed by protrusions and grooves. Thus, in this embodiment also the marking 15 forms irregularities on the outer surface of the clamping ring 6. The marking 15 can be made during an injection moulding process. Thus, the surface of the injection mould may be provided with appropriate forms forming the marking.
(60) The clamping ring 6 can be made by using injection moulding, for example. It is also possible to extrude a pipe and thereafter cut the pipe into a pipe part and thereafter form the pipe part to have the desired form by using thermoforming, or machining, for example. Yet further, the embodiment shown in
(61) It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
(62) In some cases, the features disclosed in the present application may be used as such, irrespective of other features. On the other hand, when necessary, the features disclosed in the present application may be combined so as to provide different combinations.
(63) Thus, the marking described in connection with
(64) As discussed in connection with the embodiment shown in
(65) It is also possible to make the clamping ring such that its inner diameter is constant or that its inner diameter continuously decreases towards the second end of the clamping ring.
(66) It is also possible to make the length of the clamping ring 6 smaller than the length of the nipple end 3. This embodiment provides the feature that when the clamping ring 6 and the end of the pipe 1 are positioned on the nipple end 3 the outer end of the nipple end 3, can be seen through the pipe, if the pipe is made of a translucent material, for ensuring that the end of the nipple end 3 is positioned correctly inside the pipe end.
(67) Also in the embodiments described with reference to