Semiconductor device
09868629 ยท 2018-01-16
Assignee
Inventors
- Nobukazu Oba (Kariya, JP)
- Yasuhiro Yamashita (Kariya, JP)
- Wataru Kobayashi (Kariya, JP)
- Eiji Hayashi (Kariya, JP)
Cpc classification
H01L2924/0002
ELECTRICITY
G01L9/00
PHYSICS
H01L2924/0002
ELECTRICITY
H01L23/24
ELECTRICITY
H01L2924/00
ELECTRICITY
G01L23/24
PHYSICS
B81B7/0058
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01K13/02
PHYSICS
G01L23/24
PHYSICS
G01L9/00
PHYSICS
B81B7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A semiconductor device includes: a semiconductor element; a case; a terminal made of a conductive material and embedded in the case, a part of the terminal being exposed to the outside, having an outermost surface that includes a first film, and having a base portion; a bonding wire that is connected to the first film and electrically connects the semiconductor element and the terminal; and a protection member that is more flexible than the case and covers a contact portion of the terminal contacting with the bonding wire. The first film is removed from an area around the contact portion with the bonding wire in the part of the terminal being exposed to the outside, causing the base portion to be exposed. An exposed portion of the base portion and the protection member adhere to each other.
Claims
1. A semiconductor device comprising: a semiconductor element; a case in which the semiconductor element is disposed; a terminal that is made of a conductive material and is embedded in the case, a part of the terminal being exposed to an outside, having an outermost surface that includes a first film that contains at least one of Au, Ag and Pd as a main component, and further having, as a base of the first film, a base portion made of a conductive material different from material of the first film; a bonding wire that is connected to the first film and electrically connects the semiconductor element and the terminal; and a protection member that is more flexible than the case and covers a contact portion of the terminal contacting with the bonding wire, wherein the first film is removed from an area around the contact portion with the bonding wire in the part of the terminal being exposed to the outside, causing the base portion to be exposed, and an exposed portion of the base portion and the protection member bond to each other.
2. The semiconductor device according to claim 1, wherein: the first film is removed in irradiation of a laser beam, and the base portion is exposed.
3. The semiconductor device according to claim 1, wherein: the protection member is made of a material having a Young modulus ranging from 0.5 MPa to 10 MPa.
4. The semiconductor device according to claim 1, wherein: the first film is removed from an entire circumference of the contact portion with the bonding wire in the part of the terminal being exposed to the outside, causing the base portion to be exposed; and the exposed portion of the base portion and the protection member adhere to each other.
5. The semiconductor device according to claim 1, wherein: the terminal includes a first tip and a second tip on a side opposite to the first tip, the terminal being embedded in the case such that each of the first tip and the second tip is exposed to the outside; the first film and the base portion are provided at an exposed portion of the first tip of the terminal; and an exposed portion of the second tip of the terminal, the exposed portion being exposed to the outside, corresponds to a connector portion connecting with an external device.
6. The semiconductor device according to claim 1, wherein: the exposed portion of the base portion exposed from the first film corresponds to a recess; and the recess of the base portion and the protection member adhere to each other.
7. The semiconductor device according to claim 1, wherein: the first film includes a groove that is linear and has a width ranging from 5 m to 300 m; an exposed portion of the base portion, the exposed portion being exposed by the groove, adheres to the protection member; and a plurality of protrusions sized to have an average height ranging from 1 nm to 500 nm, an average width ranging from 1 nm to 300 nm, and an average interval ranging from 1 nm to 300 nm, are provided around the groove to constitute small recesses and protrusions.
8. The semiconductor device according to claim 7, wherein: small recesses and protrusions are provided inside the groove.
9. The semiconductor device according to claim 1, wherein the first film includes a groove that is linear, and an exposed portion of the base portion of the first film is exposed by the groove and bonds to the protection member.
10. The semiconductor device according to claim 9, wherein the groove of the first film extends to a depth that exposes the exposed portion of the base portion of the first film.
11. The semiconductor device according to claim 1, wherein the first film includes a plurality of grooves that each extend towards the base portion of the first film to a depth that exposes the base portion of the first film.
12. The semiconductor device according to claim 11, wherein the plurality of grooves of the first film includes a plurality of protrusions.
13. The semiconductor device according to claim 12, wherein the base portion of the first film includes a plurality of protrusion located at the exposed portion of the base portion within the plurality of grooves of the first film.
14. The semiconductor device according to claim 11, wherein the plurality of grooves include two or more different sets of linear grooves that extend in different directions from each other across the first film.
15. The semiconductor device according to claim 1, wherein the exposed portion of the base portion and the protection member bond to each other by at least one of covalent bonding and hydrogen boding.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The above and other aspects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
(2)
(3)
(4)
(5)
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(7)
PREFERRED EMBODIMENTS FOR CARRYING OUT INVENTION
(8) Semiconductor devices according to embodiments are hereinafter described with reference to the drawings. In the following explanation of the respective embodiments, identical or similar parts are denoted with identical reference signs.
First Embodiment
(9) A semiconductor device according to a first embodiment will be described with reference to
(10) As illustrated in
(11) The semiconductor element 1 is constituted of a pressure detection element that detects a pressure by utilizing a piezo resistance effect, and generates an electric signal corresponding to a detected value (the semiconductor element 1 is hereinafter referred to as a pressure detection element 1). The pressure detection element 1 is constituted as a sensor chip, and includes a sensing unit outputting an electric signal corresponding to a pressure. More specifically, the pressure detection element 1 includes the sensing unit that has a diaphragm functioning as a deformation portion, and a bridge circuit constituted of a diffused resistor or the like and disposed on the diaphragm, for example. The pressure detection element 1 is bonded and fixed to a pedestal 11 secured to a recess 2b of the case 2.
(12) The case 2 is made of a resin material such as polyphenylene sulfide (PPS), polybutylene terephthalate (PBT), or epoxy resin, and is molded with a metal mold. The case 2 has the multiple terminals 3 formed by insert molding for connection to the outside. As illustrated in
(13) Each of the terminals 3 is a component made of a conductive material. As illustrated in
(14) As illustrated in
(15) The first film 3c is made of a conductive material containing at least one of Au, Ag, and Pd as a main component. The thickness of the first film 3c is set in a range from 0.5 m to 2.5 m. The first film 3c is formed by plating or the like and is configured to function as a bonding pad.
(16) The base portion 3d is made of a conductive material containing at least one of Ni, Pd, and Cu as a main component. The base portion 3d is a film formed by plating or other methods on the surface of a substrate 3e, made of Au, Cu or other material, of the terminal 3. The thickness of the base portion 3d is set in a range from 2 m to 6 m.
(17) The base portion 3d is made of a material having higher adhesiveness to the protection member 5 (described below) than the corresponding adhesiveness of the material constituting the first film 3c. When the first film 3c is made of Au, for example, the base portion 3d is made of Ni. Thus, the first film 3c made of Au is basically bonded to the protection member 5 (described below) only by van der Waals binding, so that the first film 3c only obtains low adhesiveness. However, when the base portion 3d is made of Ni, the surface of the base portion 3d becomes an oxygen-terminated surface similarly to the protection member 5. Thus, the base portion 3d is easily bonded to the protection member 5 (described below) by covalent bond or hydrogen bond. Therefore, the base portion 3d easily obtains high adhesiveness.
(18) As illustrated in
(19) For allowing removal of the first film 3c and exposure of the base portion 3d, laser beams are applied to the first film 3c in this embodiment. More specifically, laser beams generated by pulsed oscillation are sequentially applied to different positions of the surface of the first film 3c to fuse the surface of the first film 3c and allow removal of the first film 3c and exposure of the base portion 3d. According to this embodiment, the base portion 3d is not removed by laser beams. Therefore, the area of the base portion 3d corresponding to the bottoms of the grooves 3f is not removed, but becomes a substantially flat surface.
(20) According to this embodiment, the position of a light source of laser beams is varied to different locations in each of the linear areas of the surface of the first film 3c corresponding to formation of the grooves 3f to apply laser beams to multiple positions in each linear area. Particularly in this embodiment, the light source of laser beams is shifted along each linear area of the surface of the first film 3c to sequentially apply the laser beams to the multiple positions in each linear area. After the first film 3c is fused with the laser beams by the foregoing method, the first film 3c is solidified to produce the grooves 3f. The laser beams employed herein may be preferably green lasers having a short wavelength (for example, around 500 nm). Laser beams having a short wavelength are easily absorbed by a laser beam receiving object (the first film 3c in this example). Accordingly, the reduction of energy of laser beams for removal of the laser beam receiving object (the first film 3c) is achievable when laser beams having a short wavelength are used.
(21) The portion formed at the other tip 3b of the terminal 3 and exposed to the inside of the recess 2c constitutes a connector portion for connection to an external device. Accordingly, the semiconductor device of this embodiment is electrically connectable to an external device via the other tip 3b.
(22) The bonding wire 4 is a member electrically connecting the pressure detection element 1 and the terminal 3 and is made of a conductive material such as Au, Cu, or Al. The bonding wire 4 is connected to the pressure detection element 1 and the pad portion B of the terminal 3.
(23) A circuit chip (not shown) is also provided in the recess 2b of the case 2. For example, this circuit chip includes a control circuit having functions of outputting a driving signal to the pressure detection element 1, outputting a detection signal to the outside, performing calculation and amplification for an electric signal received from the pressure detection element 1, and outputting the electric signal to the outside. The pressure detection element 1 and the circuit chip are connected via a bonding wire (not shown) different from the bonding wire 4.
(24) As illustrated in
(25) According to the semiconductor device of this embodiment, therefore, the first film 3c is removed from the area around the exposed and contact portion of the terminal 3, which portion is exposed to the outside and in contact with the bonding wire 4, to allow exposure of the base portion 3d. In other words, the first film 3c is removed from an area around the contact portion with the bonding wire 4 in the part of the terminal 3 being exposed to the outside, causing the base portion 3d to be exposed. More specifically, the first film 3c is removed from the entire circumference of the exposed and contact portion of the terminal 3, which portion is exposed to the outside and in contact with the bonding wire 4, to allow exposure of the base portion 3d. In other words, the first film 3c is removed from an entire circumference of the contact portion with the bonding wire 4 in the part of the terminal 3 being exposed to the outside, causing the base portion 3d to be exposed. The base portion 3d and the protection member 5 adhere to each other at the exposed portion of the base portion 3d.
(26) When the protection member 5 of this embodiment is made of a resin material, for example, the protection member 5 is basically bonded to the first film 3c (Au, Ag, Pd) only by van der Waals binding, but is bonded to the base portion 3d (Ni, Pd, Cu) by covalent bond or hydrogen bond. According to the semiconductor device of this embodiment, therefore, bonding between the protection member 5 and the first film 3c lowers by moisture due to weak bonding of van der Waals binding between the protection member 5 and the first film 3c, when external moisture enters the interface between the terminal 3 and the protection member 5 (see arrow M in
(27) According to the semiconductor device described in Patent Literature 1, the protection member adheres to the terminal only by contact with the first film (such as Au) having low adhesiveness. Therefore, the protection member is fixed to the terminal chiefly by adhesive force to the case. According to this structure, however, the adhesive force between the protection member and the case lowers when moisture indicated by the arrow M in
(28) Particularly, the protection member 5 of the semiconductor device according to this embodiment is made of a material having a Young modulus ranging from 0.5 MPa to 10 MPa. Thus, adhesiveness between the protection member 5 made of a flexible material and the base portion 3d further increases. Accordingly, in the semiconductor device of this embodiment, the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 does not easily separate from the base portion 3d.
(29) As illustrated in
(30) The port 6 is made of a resin material having heat resistance, such as PBT and PPS and is formed with a metal mold, similarly to the case 2. An O-ring 7 is provided on the outer circumference of the port 6 to allow airtight attachment of the semiconductor device to a sensor attachment portion (not shown) via the O-ring 7.
(31) The semiconductor device according to this embodiment has the overall structure described above. The semiconductor device measures pressure of a pressure medium by using the pressure detection element 1 when the pressure medium is introduced into the pressure detection chamber 6b via the pressure introduction hole 6d.
(32) According to the semiconductor device of this embodiment, the first film 3c is removed from the area around the exposed and contact portion of the terminal 3, which portion is exposed to the outside and is in contact with the bonding wire 4, to allow exposure of the base portion 3d. The exposed portion of the base portion 3d adheres to the protection member 5.
(33) In the semiconductor device of this embodiment, therefore, the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 does not easily separate from the base portion 3d. Thus, the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 does not become loose or movable. As a result, stress does not easily concentrate on the bonding wire 4. Accordingly, the bonding wire 4 is not easily cut.
(34) Particularly in the semiconductor device of this embodiment, the protection member 5 is made of a material having a Young modulus ranging from 0.5 MPa to 10 MPa.
(35) Therefore, adhesiveness between the protection member 5 and the base portion 3d further increases according to the semiconductor device of this embodiment. Accordingly, separation of the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 from the base portion 3d further decreases.
(36) Particularly in the semiconductor device of this embodiment, the first film 3c is removed from the entire circumference of the exposed and contact portion of the terminal 3 with the bonding wire 4 to allow exposure of the base portion 3d. The base portion 3d and the protection member 5 adhere to each other at the exposed portion of the base portion 3d.
(37) Accordingly, the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 is made hard to peel off further from the base portion 3d.
Second Embodiment
(38) A second embodiment will be described with reference to
(39) According to the first embodiment, the base portion 3d is not removed with laser beams, and the area of the base portion 3d corresponding to the bottoms of the grooves 3f constitutes a substantially flat surface. According to the present embodiment, however, the area of the base portion 3d corresponding to the bottoms of the grooves 3f is removed with laser beams as illustrated in
(40) The structure of the semiconductor device of this embodiment therefore increases engagement between the protection member 5 and the recesses 31f of the base portion 3d, thereby improving an anchor effect as a result of the engagement. Accordingly, adhesiveness between the base portion 3d and the protection member 5 of the semiconductor device of this embodiment further improves in comparison with the first embodiment. In this condition, the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 does not easily separate from the base portion 3d.
Third Embodiment
(41) A third embodiment is described with reference to
(42) According to a semiconductor device of this embodiment, small recesses and protrusions 3g sized as described below (hereinafter referred to as small recesses and protrusions) are formed in the first film 3c around the grooves 3f as illustrated in
(43) According to this embodiment, therefore, higher shear strength, i.e., higher adhesiveness is obtainable in comparison with the second embodiment (the structure having no small recesses and protrusions 3g). Thus, adhesiveness between the protection member 5 and the first film 3c further increases. Accordingly, separation of the protection member 5 around the contact portion of the terminal 3 with the bonding wire 4 from the first film 3c (the terminal 3) further decreases in this embodiment in comparison with the second embodiment. A possible factor which increases the adhesiveness in this embodiment is an anchor effect produced by engagement between the protection member 5 and the grooves 3f. Other possible factors include enlargement of the contact area between the base portion 3d and the protection member 5 as a result of the presence of the small recesses and protrusions 3g, and an anchor effect produced by engagement between the protection member 5 and the protrusions of the small recesses and protrusions 3g.
(44) The small recesses and protrusions 3g are formed under the following processing conditions. During formation of the grooves 3f, fusion in the manner described in the first embodiment with laser beams generated by pulsed oscillation is performed while setting the energy density to 100 J/cm.sup.2 or lower, and the pulse width to 1 microsecond or smaller, to form the small recesses and protrusions 3g.
(45) According to the trial and study given by the present inventors, the small recesses and protrusions 3g are not formed when the first film 3c is made of Cu, Al or the like other than the material described above (a conductive material containing at least one of Au, Ag and Pd as a chief component) (other conditions are similar). Similarly, the small recesses and protrusions 3g are not formed when the energy density is set to 150 J/cm.sup.2 or 300 J/cm.sup.2, for example, which is higher than 100 J/cm.sup.2 (other conditions are similar). In addition, the small recesses and protrusions 3g are not formed when fusion is performed with laser beams generated by successive oscillation, instead of laser beams generated by pulsed oscillation (other conditions are similar). Under these conditions, the small recesses and protrusions 3g are not formed. According to the manufacturing method of this embodiment, the detailed mechanism concerning formation of the small recesses and protrusions 3g is not clarified at present. When laser beams are applied to a material having a high melting point, the material does not disappear but tends to remain at the same position in a fused state. In consideration of this point, it is conceivable that the use of a material having a high melting point for the first film 3c is one of the conditions for forming the small recesses and protrusions 3g according to this embodiment. It is also estimated that the small recesses and protrusions 3g are obtainable by emission of laser beams generated by pulsed oscillation to a material having a high melting point (Au, Ag, Pd), particularly with a low energy density (such as 100 J/cm.sup.2 or lower) and a small pulse width (such as 1 microsecond or smaller) of the laser beams.
(46) The energy density of laser beams needs to be set to a density sufficiently high for allowing sufficient removal of the first film 3c (for example, 3 J/cm.sup.2 or higher for thickness of first film 3c in this embodiment). However, it is not preferable that the energy density of laser beams is excessively high. When the energy density of laser beams is excessively high, the first film 3c may be oxidized by heat of the laser beams, in which condition the function of the first film 3c as the bonding pad may be lost. Accordingly, it is preferable that the energy density of laser beams is set to 50 J/cm.sup.2 or lower, for example.
(47) As illustrated in
(48) Depending on the energy density of laser beams or other conditions, a mixture of the first film 3c and the base portion 3d may be produced on the surface of the base portion 3d according to this embodiment. The mixture may constitute the small recesses and protrusions 3g.
Other Embodiments
(49) The semiconductor device is not limited to those described in the respective embodiments.
(50) For example, the base portion 3d is constituted of the film formed on the surface of the substrate 3e of the terminal 3 by plating or other methods according to the first to third embodiments. However, the base portion 3d is not limited to this example, but may be constituted of the substrate 3e of the terminal 3 in the first to third embodiments.
(51) According to the second and third embodiments described herein, the recesses 31f are formed as the bottoms of the grooves 3f. However, the first film 3c may be removed from the entire outer circumference of the pad portion B depending on the conditions of the wavelength, energy density, irradiation time and the like of laser beams. The recesses 31f may be formed in the base portion 3d after removal of the first film 3c in this manner. For example, the recesses 31f may be formed in an area of the base portion 3d produced by removal of the first film 3c for a wide range in this embodiment.
(52) According to the first to third embodiments, the semiconductor element 1 corresponds to the pressure detection element 1. However, the semiconductor element 1 is not limited to the pressure detection element 1.
(53) While various embodiments, configurations, and aspects of the semiconductor device have been exemplified, the embodiments, configurations, and aspects of the present disclosure are not limited to those described above. For example, embodiments, configurations, and aspects obtained from an appropriate combination of technical elements disclosed in different embodiments, configurations, and aspects are also included within the scope of the embodiments, configurations, and aspects of the semiconductor device.