Self-unloading aggregate train
09868451 ยท 2018-01-16
Assignee
Inventors
Cpc classification
B61D7/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
B61D7/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A self-unloading aggregate train including a plurality of hopper cars and an individual conveyor belt located beneath each hopper car. The head pulley at one end of each individual conveyor belt may rotate the belt in a direction from a tail pulley towards the head pulley. The head pulley of one hopper car is positioned above and adjacent of a tail pulley of the adjacent hopper car. This arrangement of hopper cars with individual conveyor belts may be used to unload material from the train. The individual conveyor belts may be adapted so that the trajectory of material transfer to an adjacent belt is near the pivot point between the adjacent hopper cars. The individual conveyor belts may have a substantially constant slope. The hopper of the hopper cars may also be configured with a substantially constant slope that matches the slope of the individual conveyor belts.
Claims
1. A self-unloading train, the train comprising: a plurality of hopper cars, wherein each hopper car includes a hopper having a bottom, a front end, and a rear end, and an individual conveyor belt positioned beneath the bottom of the hopper, adjacent hopper cars of the plurality of hopper cars forming a longitudinally extending transfer region between the front end of the hopper of a rear one of the adjacent hopper cars and the rear end of the hopper of the other of the adjacent hopper cars, the adjacent hopper cars of the plurality of hopper cars having a pivot point located in the transfer region; wherein each individual conveyor belt includes a tail pulley at a first end and a head pulley at a second end, the tail pulley having a lower height than a height of the head pulley, the first end of the individual conveyor belt extending beyond the rear end of the hopper, the second end of the individual conveyor belt extending toward or to, but not beyond, the pivot point between the adjacent hopper cars, wherein the second end of the individual conveyor belt is adapted to transfer material to the first end of the individual conveyor belt of the adjacent hopper car near the pivot point between the adjacent hopper cars when the train is positioned on a curved section of a railroad track.
2. The train of claim 1, wherein the second end of the individual conveyor belt of one of the plurality of hopper cars is positioned higher than and adjacent a first end of a conveyor belt on a stacker car and the second end of the individual conveyor belts of the rest of the plurality of hopper cars are positioned higher than and adjacent the first end of the individual conveyor belt of an adjacent hopper car of the plurality of hopper cars.
3. The train of claim 2, wherein the individual conveyor belt of at least one of the plurality of hopper cars has a substantially constant inclined slope from the tail pulley to the head pulley.
4. The train of claim 2, wherein each hopper car includes a plurality of gates that open and close an opening in the bottom of the hopper, the opening being positioned above the individual conveyor belt positioned beneath the bottom of the hopper.
5. The train of claim 4, wherein a bottom of the hopper of at least one of the plurality of hopper cars has a slope that is substantially the same as the slope of the individual conveyor belt of the hopper car.
6. The train of claim 4, wherein the opening in the bottom of at least one of the plurality of hopper cars has a slope that is substantially the same as the slope of the individual conveyor belt of the hopper car.
7. The train of claim 2, wherein each hopper car includes a guide positioned above the individual conveyor belt, the guide configured to limit material from falling off of the individual conveyor belt during the transfer of material between hopper cars.
8. The train of claim 1, wherein the second ends of the individual conveyor belts are further adapted to transfer material to the first end of the individual conveyor belt of an adjacent hopper car at the pivot point between the adjacent hopper cars.
9. The train of claim 1, wherein the individual conveyor belt of each hopper car is configured to operate at a rotational speed of at least six feet per second when transferring material to the first end of the individual conveyor belt of the adjacent hopper car when the train is positioned on the curved section of the railroad track.
10. The train of claim 1, wherein the hopper of each hopper car includes side walls extending along a length of the hopper and a plurality of end walls forming the front end and the rear end, the end walls interconnecting the side walls.
11. The train of claim 1, wherein each hopper car includes a first bogie and a second bogie, each of the first bogie and the second bogie having wheels configured to travel along the railroad track, the pivot point being between the first bogie of one of the adjacent hopper cars and the second bogie of the other of the adjacent hopper cars.
12. The train of claim 1, wherein the hopper of each hopper car is configured to hold material in a first area before being dropped onto the individual conveyor belt below the hopper, the individual conveyor belt being outside the first area, wherein the second end of the individual conveyor belt is positioned to transfer material to the first end of the individual conveyor belt of the adjacent hopper car outside the first area of the adjacent hopper car.
13. The train of claim 1, wherein the position of the individual conveyor belt is configured to not engage or contact rigid portions of the adjacent hopper car when transferring material while traveling in or out of the curved section the railroad track.
14. The train of claim 1, wherein the height of the head pulley is always greater than the height of the tail pulley of the adjacent hopper car.
15. A self-unloading train, the train comprising: a plurality of hopper cars, wherein each hopper car includes a hopper, a first bogie, and a second bogie, the hopper having a bottom and at least one gate to control a flow of material from the hopper, wherein actuation of the gate stops and commences flow of material from the hopper, each of the first bogie and the second bogie having wheels configured to travel along a railroad track, adjacent hopper cars of the plurality of hopper cars having a pivot point between the first bogie of one of the adjacent hopper cars and the second bogie of the other of the adjacent hopper cars; and a plurality of conveyor belts, each one of the plurality of conveyor belts is positioned beneath the bottom of at least one hopper of the plurality of hopper cars, the at least one gate of each hopper car being positioned to drop material from the hopper of the hopper car through the at least one gate onto the conveyor belt positioned beneath the bottom of the hopper; wherein each conveyor belt of the plurality of conveyor belts includes a tail pulley at a first end and a head pulley at a second end, the head pulley having a higher elevation than an elevation of the tail pulley, the first end of the conveyor belt extending beyond an end of the hopper, the second end of the conveyor belt extending toward or to, but not beyond, the pivot point between the adjacent hopper cars; wherein the second end of a first conveyor belt of the plurality of conveyor belts is positioned adjacent to the first end of a second conveyor belt of the plurality of conveyor belts so that material will transfer from the first conveyor belt to the second conveyor belt near the pivot point between the adjacent hopper cars when the train is positioned on a curved section of the railroad track.
16. The train of claim 15, wherein the second end of the first conveyor belt is further positioned so that material will transfer from the first conveyor belt to the second conveyor belt at the pivot point between the adjacent hopper cars.
17. The train of claim 15, wherein the hopper of each hopper car is configured to hold material in a first area before being dropped onto the conveyor belt below the hopper, the conveyor belt being outside the first area, wherein the second end of the conveyor belt is positioned to transfer material to the first end of the conveyor belt of the adjacent hopper car outside the first area of the adjacent hopper car.
18. The train of claim 15, wherein the position of each conveyor belt of the plurality of conveyor belts is configured to not engage or contact rigid portions of the adjacent hopper car when transferring material while traveling in or out of the curved section the railroad track.
19. The train of claim 15, wherein the height of the head pulley of the first conveyor belt is always greater than the height of the tail pulley of the second conveyor belt.
20. A self-unloading train, the train comprising: a plurality of hoppers cars including a first hopper car and a second hopper car, the first hopper car and second hopper each having a hopper with a bottom, a first end, a second end, and at least one gate between the first end and the second end, wherein when connected, the first hopper car and second hopper car form a longitudinally extending transfer region between the first end of the hopper of the first hopper car and the second end of the hopper of the second hopper car, the first hopper car and second hopper car having a pivot point located in the transfer region; and a conveyor belt having a first portion and a second portion, the first portion being positioned beneath the bottom of the hopper at the first end of the hopper, the second portion being positioned beneath the bottom of the hopper at the second end of the hopper, the height of the first portion of the conveyor belt being lower than the height of the second portion of the conveyor belt, the conveyor belt being positioned to receive material from the hopper through the at least one gate; the conveyor belt of the second hopper car extending toward or to, but not beyond, the pivot point; wherein when connected, the first hopper car and second hopper car are positioned to transfer material from the conveyor belt of the second hopper car to the conveyor belt of the first hopper car near the pivot point when the train is positioned on a curved section of a railroad track.
21. The train of claim 20, wherein the conveyor belt of the first hopper car extends beyond the first end of the hopper.
22. The train of claim 20, wherein the hopper of the first hopper car includes side walls extending along a length of the hopper and a plurality of end walls forming the first end and the second end, the end walls interconnecting the side walls.
23. The train of claim 20, wherein the hopper of each of the first hopper car and the second hopper car is configured to hold material in a first area before being dropped onto the conveyor belt below the hopper, the conveyor belt being outside the first area, wherein the conveyor belt of the second hopper car is positioned to transfer material to the conveyor belt of the first hopper car of the adjacent hopper car outside the first area of the first hopper car.
24. The train of claim 20, wherein the conveyor belt of the second hopper car is configured to operate at a rotational speed of at least six feet per second when transferring material between the second hopper car and the first hopper car.
25. The train of claim 20, wherein each hopper car includes a first bogie and a second bogie, each of the first bogie and the second bogie having wheels configured to travel along the railroad track, the pivot point being between the first bogie of one of the adjacent hopper cars and the second bogie of the other of the adjacent hopper cars.
26. The train of claim 20, wherein the position of the conveyor belt of the second hopper car is configured to not engage or contact rigid portions of the first hopper car when transferring material while traveling in or out of the curved section the railroad track.
27. The train of claim 20, wherein the height of the second portion of the conveyor belt of the second hopper car is always greater than the height of the first portion of the conveyor belt of the first hopper car.
28. A self-unloading train, the train comprising: a plurality of hopper cars, wherein each hopper car includes a hopper having a bottom, a first bogie, a second bogie, and an individual conveyor belt positioned beneath the bottom of the hopper, each of the first bogie and the second bogie having wheels configured to travel along a railroad track; wherein each individual conveyor belt includes a first end and a second end, the first end having a lower height than a height of the second end, the first end extending beyond an end of the hopper, the second end of the individual conveyor belt extending toward or to, but not beyond, a pivot point between the adjacent hopper cars of the individual conveyor belt is adapted to transfer material to the first end of the individual conveyor belt of an adjacent hopper car near the pivot point between the adjacent hopper cars when the train is positioned on a curved section of the railroad track, the pivot point being located between the first bogie of one of the adjacent hopper cars and the second bogie of the other of the adjacent hopper cars, wherein at least one of the individual conveyor belts has a substantially constant inclined slope from the first end to the second end.
29. The self-unloading train of claim 28, wherein the adjacent hopper cars of the plurality of hopper cars form a longitudinally extending transfer region between a front end of the hopper of a rear one of the adjacent hopper cars and a rear end of the hopper of the other of the adjacent hopper cars, the pivot point being-located in the transfer region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) While the disclosure is susceptible to various modifications and alternative forms, specific configurations have been shown by way of example in the drawings and will be described in detail herein. However, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the intention is to cover all modifications, equivalents and alternatives falling within the scope of the disclosure as defined by the appended claims.
DETAILED DESCRIPTION
(10) Illustrative embodiments are described below as they might be employed in an apparatus and method for a self-unloading aggregate train. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
(11) Further aspects and advantages of the various embodiments will become apparent from consideration of the following description and drawings. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that modifications to the various disclosed embodiments can be made, and other embodiments can be utilized, without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense.
(12) It may be advantageous to be able to have a self-unloading aggregate train which can unload into a window along the side of a railroad track or into one or multiple stock piles. It may also be advantageous if the self-unloading train is adapted to operate in any track conditions, such as in straight or curved track, or while the train is moving into or out of a curve. The conveyor system of the present disclosure is adapted to operate on an aggregate train while the train is positioned on or traveling on any track including traveling on a track with a high degree of curvature.
(13) A self-unloading aggregate train including a plurality of hopper cars may include an individual conveyor belt on each hopper car. The individual conveyor belts should be adapted to properly convey the material, such as aggregate, between conveyor belts as the material transitions along the hopper cars to the end of the train to the unloading car. The individual belts are adapted to prevent the material from spilling or bouncing off the belts as the material transitions between adjacent belts. The individual belts may be adapted so that the trajectory of the material as it leaves a first belt lands on a second belt at or near the center of pivot between the adjacent hopper cars. The system may include guides adapted to deflect material, such as aggregate, back onto the center of a conveyor belt should it be off center and/or bouncing on the belt. The adjacent belts are adapted to ensure the transfer of material between the belts, the conveyor belts and systems should be adapted so that they do not engage or contact rigid portions of the adjacent hopper car as the hopper cars rotate relative to each other as the train travels in or out of curves on the railroad track.
(14) One configuration of the present disclosure is an individual conveyor belt extending from a tail pulley to a head pulley positioned beneath each hopper of a train of hopper cars. The conveyor belt is inclined from the tail pulley to the head pulley and may have a constant slope from the tail pulley to the head pulley. Alternatively, a portion of the conveyor belt may be horizontal with another portion of the conveyor belt sloped so that the head pulley is positioned at a greater height than the tail pulley. Alternatively, a single individual conveyor belt may be adapted to span the hoppers of two or three or more adjacent hopper cars.
(15)
(16) The conveyor belt 100 is rotated to move material 5 positioned on the belt 100 away from the tail pulley 45 or the first end 201 and towards the head pulley 25 or the second end 202. The head and tail pulleys 25, 45 may be adapted to apply a desired tension within the conveyor belt 100. The head pulley 25 and tail pulley 45 may each include internal gearboxes and motors used to drive the pulleys 25, 45 and rotate the belt 100. Alternative mechanisms may be used to rotate the individual conveyor belt 100 of the hopper car 200 as would be appreciated by one of ordinary skill in the art having the benefit of this disclosure. A generator 265 (shown in
(17) The tail pulley 45 is positioned at a lower elevation or height than the head pulley 25 of the conveyor belt 100 on the hopper car 200, which permits the transfer of material 5 from the end of the conveyor belt 100 at the head pulley 25 to the tail pulley end of the conveyor belt on an adjacent hopper car as detailed herein. The hopper car 200 may include guides 35 that are adapted to help retain material within the center of the conveyor belt 100 as material 5 is transferred from the conveyor belt 100 of an adjacent hopper car 200. A train comprised of multiple hopper cars 200 having individual conveyor belts 100 may be used to off load material from the hoppers 210 of the hopper cars 200 as detailed herein. The individual conveyor belt 100 may be at a gradual incline so that the head pulley 25 is positioned at a greater height than the tail pulley 45. The individual conveyor belt 100 may be configured at a constant slope between the tail pulley 45 and the head pulley 25. The hopper 210 may also be configured with the bottom angled to correspond with the slope of the conveyor belt 100 so that there is a substantially constant distance from the hopper 210 to the conveyor belt 100 as shown in
(18)
(19)
(20)
(21) The rotation of the individual conveyor belts 100 may be adapted along the train 300 of hopper cars 200 so that the material 5 is transferred appropriately between the individual conveyor belts 100 and conveyed along the length of the train 300. For example, if the rotational speed of the conveyor belts 100 is too slow it may take too long to unload the material 5 from the train 300, and/or the material 5 may fall off the end of the tail pulley 45 as it is transferred depending on the vertical placement of the head and tail pulleys 25, 45. Likewise, if the rotational speed of the conveyor belts 100 is too fast the momentum of the material 5 may cause the material to slide off the sides of the belts 100 if it is being transferred during a curved section of track. The type of material 5 being transferred along the individual conveyor belts 5 may dictate the appropriate speed of the conveyor belts 100 to ensure proper transfer between the belts 100. The rotation speed of the conveyor belts 100 may be optimized to offload the material 5 as quickly as possible while still ensuring the material will land and settle on the adjacent belt 100 at substantially the pivot point 150 when it is transferred between hopper cars 200. The rotational speed of the conveyor belts may be between approximately six (6) feet per second and ten (10) feet per second. Other belt speeds are also possible.
(22)
(23)
(24)
(25)
(26) Although this invention has been described in terms of certain preferred embodiments, other embodiments that are apparent to those of ordinary skill in the art, including embodiments that do not provide all of the features and advantages set forth herein, are also within the scope of this invention. Accordingly, the scope of the present invention is defined only by reference to the appended claims and equivalents thereof.
(27) TABLE-US-00001 TABLE OF REFERENCE NUMERALS FOR FIGS. 1-7 H1height of tail pulley from axel H2height of head pulley from axel 5material 25head pulley 26belt scraper 35guides 45tail pulley 100individual conveyor belt 150pivot point between adjacent hopper cars 200hopper car 201first end of hopper car 202second end of hopper car 210hopper 220hopper car wheels 225hopper car axel 230hopper gates 260stacker car 265generator 270communication lines 300self unloading train