Energy-harvesting apparatus with plural mechanical amplifiers
09871472 ยท 2018-01-16
Assignee
Inventors
- Yu Jia (Cambridgeshire, GB)
- Jize Yan (Cambridgeshire, GB)
- Ashwin Arunkumar Seshia (Cambridgeshire, GB)
- Kenichi Soga (Cambridgeshire, GB)
Cpc classification
Y10T74/18856
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02N2/18
ELECTRICITY
F03G7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An energy harvester is provided for harvesting energy, and in particular electrical energy from an input vibration such as an ambient vibration. The energy harvester comprises a first mechanical amplifier responsive to the input vibration and a second mechanical amplifier coupled to the first mechanical amplifier. At least one of the first and second mechanical amplifiers comprises a parametric resonator, and a power output of the energy harvester is generated by damping the second mechanical amplifier.
Claims
1. An energy harvester for harvesting energy from an input vibration, comprising: a first mechanical amplifier responsive to the input vibration; and a second mechanical amplifier coupled to and driven with an output of the first mechanical amplifier; in which at least one of the first and second mechanical amplifiers comprises a parametric resonator driven in parametric resonance; and in which an energy harvester power output is generated by electrically damping the second mechanical amplifier.
2. An energy harvester according to claim 1, in which said energy harvester power output is an electrical power output and the second mechanical amplifier is electrically damped to generate the electrical power output.
3. An energy harvester according to claim 1, in which the first mechanical amplifier is not electrically damped.
4. An energy harvester according to claim 1, in which the first mechanical amplifier is not electrically damped.
5. An energy harvester according to claim 1, in which the first mechanical amplifier comprises the parametric resonator.
6. An energy harvester according to claim 5, in which the second mechanical amplifier comprises a non-resonant mechanical amplifier, a direct resonator or a further parametric resonator.
7. An energy harvester according to claim 6, in which the non-resonant mechanical amplifier, the direct resonator or the further parametric resonator is electrically damped to generate said energy harvester power output.
8. An energy harvester according to claim 6, in which the second mechanical amplifier comprises a further mechanical amplifier, coupled to the non-resonant mechanical amplifier, the direct resonator or the further parametric resonator, and in which the further mechanical amplifier is damped to generate said energy harvester power output.
9. An energy harvester according to claim 1, in which the second mechanical amplifier comprises the parametric resonator.
10. An energy harvester according to claim 9, in which the first mechanical amplifier comprises a direct resonator.
11. An energy harvester according to claim 10, in which the direct resonator of the first mechanical amplifier and the parametric resonator of the second mechanical amplifier form an auto-parametric amplifier.
12. An energy harvester according to claim 10, in which the resonant frequency of the direct resonator is a sub-multiple of the resonant frequency of the parametric resonator.
13. An energy harvester according to claim 9, in which the first mechanical amplifier is a non-resonant mechanical amplifier.
14. An energy harvester according to claim 9, in which the parametric resonator is electrically damped to generate said energy harvester power output.
15. An energy harvester according to claim 9, in which the second mechanical amplifier comprises a further mechanical amplifier, coupled to the parametric resonator, and in which the further mechanical amplifier is electrically damped to generate said energy harvester power output.
16. An energy harvester according to claim 1, in which the energy harvester is a macro-scale device, a micro-scale device, a thick-film device, a thin-film device or a MEMS device.
17. An energy harvester according to claim 1, in which the first and second mechanical amplifiers provide first and second degrees of freedom.
18. An energy harvester according to claim 1, in which the first mechanical amplifier has a rest position which is in an unstable equilibrium.
19. An energy harvester according to claim 1, comprising one or more resonators which can be excited in at least one of the direct and parametric resonance.
20. An energy harvester for harvesting energy from an input vibration, comprising: a first mechanical amplifier responsive to the input vibration; and a second mechanical amplifier coupled to and driven with an output of the first mechanical amplifier driven in parametric resonance; in which at least one of the first and second mechanical amplifiers comprises a parametric resonator; and an electrical damping mechanism for generating an energy harvester power output, in which the electrical damping mechanism does not act directly on the first mechanical amplifier.
21. A method for harvesting mechanical vibration, comprising the steps of: driving a first mechanical amplifier with the vibration; driving a second mechanical amplifier with an output of the first mechanical amplifier; and extracting a power output by electrically damping the second mechanical amplifier; in which at least one of the first and second mechanical amplifiers is a resonator driven in parametric resonance.
22. An energy harvester for harvesting energy from an input vibration, comprising: a first mechanical amplifier comprising a direct resonator responsive to the input vibration; and a second mechanical amplifier coupled to the first mechanical amplifier and comprising a parametric resonator; in which a resonant frequency of the direct resonator is a sub-multiple of a resonant frequency .sub. the parametric resonator, such that =2 .sub.0ln, where n is the order of the sub-multiple; and in which an energy harvester power output is generated by electrically damping the second mechanical amplifier.
23. The energy harvester of claim 22, in which a resonant frequency of the direct resonator of the first mechanical amplifier is about twice a resonant frequency of the parametric resonator of the second mechanical amplifier.
Description
DESCRIPTION OF SPECIFIC EMBODIMENTS
(1) The principle of operation of the invention, including description of specific embodiments of the invention, will now be described in more detail with reference to the accompanying drawings in which;
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(31) In the arena of vibration energy harvesting, the key technical challenges continue to be the low power density and narrow operational frequency bandwidth of existing designs. While convention has relied upon the activation of the fundamental mode of resonance (of a direct resonator) through direct excitation, this invention may advantageously provide or enable a new paradigm through the employment of parametric resonance for energy harvesting. Unlike direct resonance, oscillatory amplitude growth in parametric resonance does not converge to steady state due to linear damping. Therefore, the power output of an energy harvester employing parametric resonance may accumulate to higher levels. Additionally, it is the onset of non-linearity that eventually limits parametric resonance; hence, this approach can also potentially broaden the operating frequency range. The inventors' theoretical prediction and numerical modelling have suggested that an order of magnitude higher in oscillatory amplitude growth may be achievable.
(32) In the inventors' initial experiments, a macro-sized electromagnetic prototype (practical volume 1,800 cm.sup.3) was built and tested. This device is illustrated in
(33) In the past decade, energy harvesting has witnessed a rapid increase of interest from both academia and industry. In contrast to the top-down process of conventional power generation, the decentralised and self-sustaining nature of energy harvesting provides a convenient onboard complement to batteries for prolonged lifetime of remote and wireless devices.
(34) Solar power has already emerged as a relatively mature technology for decentralised power generation; however, it is not suitable for enclosed or embedded applications where luminosity is scarce. On the other hand, ambient kinetic vibration is observed in a wide variety of applications; from rails to bridges, industrial compressors to turbine engines and walkways to human motions. Therefore, it is a popular energy source to harness in order to power and sustain wireless sensor nodes, for example for structural health monitoring.
(35) Most conventional vibration harvesters rely on the activation of a fundamental mode of resonance through direct excitation of a second order mass-spring-damper system where the driving force is applied parallel to the direction of the oscillatory displacement. The fundamental mode of resonance is attained when the exitation frequency matches the resonant frequency of the system. This type of resonance, achieved through direct excitation, is also termed ordinary resonance.
(36) Two major persisting technical challenges of this emerging technology are the small power density and narrow operational frequency bandwidth. Due to the random and continuously varying nature of real world vibrational sources, an ideal harvester should be able to function over a wide range of frequencies. However, designing a system with a flatter resonant response through damping tuning, compromises the peak power achievable. Therefore, the ideal objective is to maximise both the peak power and the frequency bandwidth.
(37) In an attempt to resolve this dilemma, embodiments of the invention employ parametric resonance (a type of self-excited nonlinear vibration) as a means of mechanical amplification while exploiting its nonlinear resonant characteristics to widen the frequency band. This particular resonant phenomenon is induced when an external excitation results in a periodic modulation of an internal system parameter. In contrast to ordinary resonance, the driving force is usually applied perpendicular to the oscillatory displacement.
(38) As described above, this approach suffers a significant problem, namely the requirement for the excitation amplitude to exceed a certain initiation threshold prior to accessing the parametric resonant regime. Embodiments of the invention aim to overcome the shortcomings of a parametrically excited vibration energy harvester (PEVEH) to achieve a practical realisation of this type of device.
(39) Parametric resonance is distinct from most vibrational resonances due to a self-excited instability phenomenon. There are two classifications: heteroparametric resonance (which is simply referred to as parametric resonance in modern academia) and autoparametric resonance. Heteroparametric excitation is induced by the periodic modulation of certain system parameters in response to an external force. Autoparametric resonance arises from certain integer ratio relationships among the various natural frequencies of a multiple degree-of-freedom system, resulting in one oscillating component of the system introducing a periodic modulation of the system parameter on a second oscillator. Embodiments of the invention may employ either form of parametric resonance.
(40) Table 1 summarises the advantages of parametric resonance over the current paradigm of vibration energy harvesting using ordinary resonance. Unlike ordinary resonance, oscillatory amplitude growth due to parametric resonance, governed by the generic undamped Mathieu equation (equation 1 below), does not converge to a steady state by linear damping and can only be limited by either physical limits or the onset of non-linearity at high amplitudes. This rise of nonlinearity can further aid the widening of the frequency band within which a parametric resonator can operate, therefore fulfilling the two following objectives simultaneously. Using parametric resonance as a means of mechanical amplification to maximise the power peak. Using its nonlinear resonant peak to broaden the operational frequency bandwidth.
(41) TABLE-US-00001 TABLE 1 Motivation for employing parametric resonance over ordinary resonance. Energy invested E.sub.in, by the former is directly proportional to energy dissipation by linear damping E.sub.lost while in the latter it is proportional to {square root over (E.sub.lost)}. Therefore, theory predicts an order higher in oscillatory amplitude growth over ordinary resonance. Directly proportional to, Energy input Amplitude Energy dissipated by E.sub.in growth Energy stored linear damping Ordinary A {square root over (E.sub.stored)} {square root over (E.sub.lost)} Parametric A.sup.2 E.sub.stored E.sub.lost
(42) From the undamped Mathieu equation (equation 1);
{umlaut over (x)}+(+2 cos(2t)x=0(1)
and are generic parameters whose values determine the stability of the system, and t is time. When displacement x has unbounded solutions, an exponential build up of oscillatory amplitude can be achieved. This amplitude growth can theoretically approach infinity in a purely linear setting and is represented by the unstable region (shaded) in the bifurcation diagram shown in
(43) One of the main hindrance factors, in a damped scenario (i.e. for a damped parametric resonator), is the requirement for the excitation amplitude to exceed a certain threshold amplitude before overcoming initial damping; as experienced and reported by Daqaq et al. Otherwise, the system would be trapped within a stable equilibrium. The exact threshold amplitude required depends on the working mechanism of the specific system. Additionally, an initial non-zero displacement is also required to push the system out of stable equilibrium.
(44) The design schematic in
(45) The principal damping (transducer's electrical damping) does not directly act on the pendulum. Therefore, the initiation amplitude threshold required to activate parametric resonance is lower than in a design where the pendulum mass is primarily, or directly, damped.
(46) Horizontally driving a pendulum at its suspension (by horizontal oscillation of the pivot) induces a direct excitation governed by equation 2.
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Where is the angular displacement of the pendulum, .sub.0 is the angular natural frequency of the pendulum, .sub.h is the horizontal excitation angular frequency, A.sub.h is the horizontal excitation displacement amplitude, c is the pendulum damping coefficient, l is the pendulum arm length and t is the time domain. With a vertical driving force, parametrically driving the pendulum, equation 3 governs the system's motion. The presence of a time-varying coefficient implies that this is a damped Mathieu equation and parametric excitation can be initiated.
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Where .sub.v is the vertical excitation angular frequency and A.sub.v is the vertical excitation displacement amplitude. Equation 4 becomes the governing equation when both horizontal (direct) and vertical (parametric) excitations are present.
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(50) Ordinary resonance in equations 2 and 4 can be attained when .sub.h=.sub.0. Parametric resonance in equations 3 and 4 can be achieved when .sub.v=2.sub.0/n where n is the order number. Principal parametric resonance is observed when n=1.
(51) The core mechanism of the harvester shown in
(52) The equilibrium equations describing the lever beam balanced at rest (t=0 and =0) is given by equation 5.
F.sub.1(t)l.sub.a(t)=F.sub.2l.sub.b
where, F.sub.1(t)=(m.sub.1m)g+mg cos((t))
and, F.sub.1(0)=(m.sub.1m)g+mg cos(0)=m.sub.1g
also, F.sub.2=m.sub.2g
therefore, m.sub.1gl.sub.a(0)=m.sub.1gl.sub.b(5)
Where m is the pendulum mass, m.sub.1 is the total mass of the pendulum side, m.sub.2 is the total mass of the transducer side, l.sub.a(t) is the active length between the pendulum's centre of mass and the pivot, l.sub.a(0) is the constant parameter of original l.sub.a at rest, l.sub.b is the active length between the transducer side's centre of mass and the pivot, and g is the acceleration due to gravity. Under dynamic response, l.sub.a(t) is represented by equation 6 and unbalance is induced in the lever beam.
l.sub.a(t)=l.sub.a(0)sgn((t))l.sub.a(t)
where, l.sub.a(t)=l cos((t))(6)
Where, l.sub.a(t) is the change in active length l.sub.a(t) when the pendulum is in motion and =0.5. As the lever beam rocks about the pivot as a function of time, the transducer side mass (magnet) 114 moves against the closely placed fixed coils with displacement y(t). For l.sub.b>>y(t), small arc angle can be assumed and y(t) can be approximated as simple vertical displacement. The mechanical work done against the electrical damping of the transducer and the electrical power extractable from the system can be estimated by the dynamic forces about the lever beam. Therefore, the governing equation of the system sums up to the following.
((m.sub.1m)g+mg cos((t)))(l.sub.a(t)=l.sub.b(m.sub.2g+F.sub.3(t))(7)
(53) The F.sub.3(t) term here is assumed to be approximately equal to the mechanical force from the torque caused due to imbalance in the lever when 0 is non-zero. This assumption is true for an ideal transducer where conservation of energy holds during mechanical-to-electrical power conversion, while taking into account the various damping terms.
(54) For an electromagnetic transducer, displacement is related to electrical power output P.sub.elec by a squared relationship; that is .sup.2y.sup.2P.sub.elec. An estimate of the theoretical maximum electrical power output achievable P.sub.maxelec, under ideal electrical load conditions (when electrical damping D.sub.e equals parasitic damping D.sub.p) is assumed in equation 8.
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Where, m is a generic mass and a is the time-varying-acceleration of this mass. The generic ma term from this equation is the mechanical force experienced by an ideal electromagnetic transducer. Therefore, F.sub.3 and an estimate of the maximum electrical power output can be calculated by substituting this term back into equation 7 to obtain the (t) dependent power output relationship in equation 9. (t) itself is determined by one of the equations 2 to 4, depending on the excitation criteria.
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(57) The actual amount of maximum power extractable at the load (P.sub.maxload) also depends on the resistive loading conditions and the electrical damping (D.sub.e) of the electromagnetic transduction as defined in equations 10 and 11 respectively. Where, R.sub.load is the resistive load, R.sub.coil is the resistance of the coil, N number of coil turns, l.sub.coil is the length of the coil, B is the flux density, L.sub.coil is the inductance of the coil. The imaginary component of equation 11 can be neglected for frequency <1 kHz.
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While D.sub.e directly resists y(t), it also has a fractional effect on (t) as it restricts the dynamic motion of the lever. The actual efficiency of the system and the transducer as well as additional nonlinear damping factors further reduce the maximum power estimated above. Therefore, various fitted numerical factors (either constants or functions of displacements) are required as coefficients for variables such as F.sub.3(t), D.sub.p, D.sub.e and the feedback damping from D.sub.e to the pendulum damping in order for the numerical model to provide a more realistic estimate and to match with the experimental model.
Numerical Simulation
(59) A numerical model using MATLAB Simulink, outlined in
(60) TABLE-US-00002 TABLE 2 System parameters employed in the numerical simulation m (kg) 0.51 R.sub.coil (k) 5.00 m.sub.1 (kg) 0.61 R.sub.load (k) 5.00 m.sub.2 (kg) 0.31 c (Nsm.sup.1) 0.2 l (m) 0.06 D.sub.p (Nsm.sup.1) 3 l.sub.a m 0.100 Feedback D.sub.p to c 1 l.sub.b m 0.200 Power efficiency 0.5 f.sub.n (Hz) 2.04
m is the mass of the pendulum bob and m.sub.1 and m.sub.2 are the masses of each end of the lever beam. l is the length of the pendulum and l.sub.1 and l.sub.2 are the lengths of each end of the lever beam.
(61) A qualitative comparison of angular displacement build up of the pendulum in time domain as a result of ordinary and parametric resonances near critical damping is presented in
(62) It can be observed that nonlinearity in parametric resonance plays a more significant role and is even seen at low amplitudes. On the other hand, the nonlinearity associated with ordinary resonance only becomes significant at high amplitudes. Therefore, for a given excitation amplitude, the parametric case exhibits a relatively wider operational frequency band. However, the higher nonlinear peaks on the left-hand-side of the natural frequency mark line in
(63) A steep jump (the elongated peak shape) in the nonlinear peak is observed at high excitation amplitudes in
(64) With increase in excitation amplitude, the oscillatory amplitude (and hence the peak power) also increases accordingly. For ordinary resonance, a second-order polynomial relationship is present between displacement amplitude and power growth due to the P relationship. However, the displacement amplitude growth is exaggerated with a higher order nonlinear factor for parametric resonance as demonstrated in the quantitative comparison in
(65) Furthermore, an additional steep jump in amplitude growth rate for parametric resonance at high excitation amplitudes can be observed. This suggests the onset of further higher orders of nonlinearity and is in agreement with the observation in the
(66) Evidently, the numerical simulations have demonstrated that parametric resonance has a broader operational frequency band as a result of more significant nonlinearities and higher achievable power peaks than its ordinary resonance counterpart. However, it should be noted that an order higher in performance as described above does not necessarily denote absolute power magnitudes but more essentially the higher-order polynomial behaviour demonstrated in
(67) To verify the theoretical and numerical predictions, a macro-scale electromagnetic prototype as illustrated in
(68) TABLE-US-00003 TABLE 3 System parameters of the experimental prototype and fitted values of the corresponding numerical model (to match the recorded power response). Measured Numerically fitted m (kg) 0.71 c (Nsm.sup.1) 0.2 m.sub.1 (kg) 1.0 D.sub.p (Nsm.sup.1) 5.4 m.sub.2 (kg) 0.41 D.sub.e (Nsm.sup.1) 100 l (m) 0.07 D.sub.e coefficient 0.06(|| + 1).sup.2 l.sub.a m 0.102 Feedback D.sub.p to c 0.15 l.sub.b m 0.255 Peak power efficiency 0.45 f.sub.n (Hz) 1.88 (parametric) R.sub.coil (k) 5.20 Peak power efficiency 0.15 R.sub.load (k) 5.40 (parametric)
(69) The transducer has a total component volume of around 50 cm.sup.3 and practical device volume of nearly 90 cm.sup.3. A four-magnet arrangement was employed for the transducer electrical power generation. The magnets are disc-shaped sintered Neodymium Iron Boron with dimensions of 22 mm diameter and 10 mm depth. The coil is also cylindrical in shape with dimensions of 50 mm outer diameter, 5 mm inner diameter, 10 mm depth, 90 microns wire diameter and an estimated coil turns of approximately a quarter of a million. The prototype's total component volume is approximately 500 cm.sup.3 and its practical device volume is around 1,800 cm.sup.3.
(70) The peak electric power recorded (with an ideal load resistance) at parametric resonance is 956.6 mW at 1.70 ms.sup.2 and at ordinary resonance is 27.75 mW at 0.65 ms.sup.2. Furthermore, parametric resonance at this setting (from which the peak power figure was noted) did not reach a steady state but was rather constrained by the physical limits of the design, which only permitted the pendulum to exhibit a maximum angular displacement of
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radians. If larger angular displacements or circular motion are accommodated, then even higher power levels may be achieved.
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(73) The qualitative comparison of oscillatory amplitude build up shown in
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(75) Near similar excitation levels (see Table 4), in these experiments parametric resonance yielded over 6 times higher peak power than ordinary resonance. The mechanical shaker employed to drive the energy harvester had a physical limit of approximately 5 mm in amplitude. Within this constraint, ordinary resonance failed to demonstrate observable nonlinearities. The operational frequency bandwidth is measured from half power points
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(77) TABLE-US-00004 TABLE 4 Comparison of ordinary and parametric resonances' experimental performance. The latter has demonstrated over 6 times higher absolute peak power (at comparable acceleration ~0.6 ms.sup.2) and also performed an order better in terms of power density normalised against acceleration squared. Higher accelerations for ordinary resonance were not measured because of the shakers physical amplitude limit of nearly 5 mm. Peak Normalised Power Frequency Amplitude Acceleration Power Density (mW) (Hz) (mm) (ms.sup.2) Wcm.sup.3m.sup.2s.sup.4 Ordinary 2.17 1.88 1.93 0.27 1.65E+01 4.70 1.88 3.00 0.42 1.48E+01 27.75 1.88 4.65 0.65 3.65E+01 Parametric 171.5 3.78 1.00 0.57 2.93E+02 415.9 3.704 2.03 1.1 1.91E+02 956.7 3.572 3.37 1.7 1.84E+02
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(bandwidth 0.153 Hz, over 4-fold wider).
(80) The energy harvester illustrated in
(81) As mentioned above, Daqaq et al., (2009) appears to be the first and only literature to date that has investigated the employment of parametric excitation for vibration energy harvesting. But despite this analysis, a leap forward to achieve practical performance has yet to be reported in the prior art. As described in the prior art, a serous limitation of a parametrically excited system is the need for the excitation amplitude to overcome an initial threshold; below which, steady state response will be zero. Daqaq et al., has provided an analytical model for this threshold amplitude, but does not provide any solution to the problem.
(82) TABLE-US-00005 TABLE 5 A summarised comparison between ordinary and parametric resonances. Ordinary Parametric Peak power density normalised against lower an order higher acceleration Increase in nonlinearity and frequency not observed immediately bandwidth with amplitude growth observable Transient state longer shorter Initiation threshold amplitude requirement no yes Non-zero initial displacement requirement no yes
(83) The initiation threshold amplitude issue is not unique to Daqaq et al.'s parametrically excited cantilever. However, the two-degrees-of-freedom PEVEH design reported here is advantageously less constrained by this shortcoming. This is because the inventors have appreciated that the principal damping in the system acts as the key contributor to this limitation (and the threshold is nonexistent for a theoretically undamped scenario). For PEVEH, the principal source of damping (the transducer) acts on the secondary oscillating element (the lever beam). So the excitation of the primary oscillating element (pendulum) is on a different degree-of-freedom and the effect of initial damping is minimised. A disadvantageously higher initiation threshold amplitude is required if the principal source of damping is on the same degree-of-freedom as the parametric resonance, as in Daqaq et al.
(84) The requirement of a non-zero initial displacement (to push the system out of stable equilibrium) is another property of most parametrically excited systems. A design that places the rest position in an unstable equilibrium may serve as a solution.
(85) Parametrically driven harvesters, despite their potential capabilities of exhibiting significantly higher performance, are not perfect. Therefore, the integration of both direct and parametric excitations to compensate and complement each other, can serve as an ideal solution for vibration energy harvesting.
(86) The phenomenon of autoparametric resonance may also advantageously be used. The presence of a directly-excited component within such working mechanisms reduces the initiation threshold amplitude and helps to overcome the requirement of a non-zero initial displacement. Therefore, it can complement a parametrically-excited harvester's shortcomings while exploiting its performance advantages.
(87) The inventors' experiments have demonstrated the use of parametric resonance for vibration energy harvesting. The numerical simulations and experimental prototype constructed have verified the theoretical prediction of an order higher in oscillatory amplitude (hence power) growth than ordinary resonance. Experimentally recorded peak power at parametric resonance (171.5 mW at 0.57 ms.sup.2) has outperformed ordinary resonance (27.75 mW at 0.65 ms.sup.2) by an order of magnitude in terms of power density normalised to the squared input acceleration. The growth of significant nonlinearities with increasing amplitude also demonstrated 67% increase in operational frequency bandwidth measured from their respective half power points (or over 4-fold if ordinary resonance's half power point is taken as the reference). Additionally, these initial experimental results compare favourably with respect to the current state-of-the-art.
(88) TABLE-US-00006 TABLE 6 Comparing PEVEH with selected current state-of-the-art macro-sized electromagnetic vibration energy harvesters in terms of power density normalised against acceleration squared. Accel- Normalised Peak eration Power Power Freq. Volume n Density Reference (mW) (Hz) (cm.sup.3) (ms.sup.2) Wcm.sup.3m.sup.2s.sup.4 PEVEH 171.5 3.57 1,800 0.57 2.93E+02 (parametric) Perpetuum (2008) 1.000 100 135 0.25 1.19E+02 Lumedyne (2008) 1.000 53 27 1 3.70E+01 PEVEH (ordinary) 27.75 1.88 1,800 0.65 3.65E+01 Ferro Sol. (2009) 5.270 60 170 0.98 3.23E+01 Hadas (2007) 3.500 34.5 45 3.1 8.09E+00 Waters (2008) 18.00 90 27 9.81 6.93E+00 Glynne-Jones 2.800 106 3.66 13 4.53E+00 (2001)
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(90) These design principles relate to option (1) and option (2) described above, and to the structure defined in the Statement of Invention which refers to first and second mechanical amplifiers, or mechanisms, coupled together. In option (1), a first mechanical amplifier comprising a parametric resonator is coupled to a further (second) mechanical amplifier which is damped to extract power. This corresponds to the upper line of the diagram in
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(95) The proof mass 10 of the parametric resonator is coupled to the mid point of an elastic cantilever beam 12 of the direct resonator. A proof mass 14 is carried at each of the two free ends of the beam 12. The beam 12 is of a piezoelectric material, so that electrical power can be extracted when the beam resonates.
(96) Advantageously, the resonant frequencies of the parametric and direct resonators are matched, to be equal or to be multiples of each other. This similarly applies, as appropriate, to other embodiments of the invention described below. In particular, where a parametric resonator (second mechanical amplifier) is driven by means of a direct resonator (first mechanical actuator) the resonant frequency of the direct resonator may advantageously be twice the resonant frequency of the parametric resonator so that auto-parametric resonance may be obtainable.
(97) In
(98) These same points apply as appropriate to each embodiment described below in which more than one component of an energy harvester is described as being fabricated from a piezoelectric material.
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(100) In the energy harvesters of
(101) In
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(108) A design model of a micro-cantilever 200 with capacitive combs 202 is shown in
(109) The designs from
(110) Experimental tests were carried out using these designs. All tests were undertaken at normal air pressure and cantilevers were mounted with free ends upright to overcome the non-zero initial displacement criterion. This upright arrangement is equivalent to an inverted pendulum and the cantilever tip rests in an unstable equilibrium. COMSOL simulations (
(111) TABLE-US-00007 TABLE 7 Comparing the results with selected counterparts from the literature in terms of power density normalised against acceleration squared. Reference Wcm.sup.3m.sup.2s.sup.4 Parametric (1st order) 61.7 Parametric (3rd order) 50.1 Roundy et al. (2002) 22.9 Wong et al. (2009) 19.0 Fundamental mode 4.24
(112) In fact, an order of magnitude higher in power response can be observed for parametric resonance well within 1 g of acceleration and is clearly demonstrated in
(113) Thus, an out-of-plane (to accommodate large displacements) electrostatic MEMS prototype (0.147 mm.sup.3), driven at 4.2 ms.sup.2, has demonstrated a peak power of 0.011 W at the fundamental mode of resonance and 0.16 W at the principal parametric resonance. A two-fold increase in frequency bandwidth was also observed for the parametric scenario.
(114) MEMS, thin/thick-film and macro-scale devices are being developed by the inventors to investigate the power efficiency of this novel technique in contrast to directly excited harvesters when induced to real infrastructural vibration.
(115) Further improvements may be obtainable by the simultaneous employment of both direct and parametric resonance, and/or the incorporation of bi-stability, into the base resonator (first mechanical amplifier) which may further improve the mechanical-to-electrical energy conversion efficiency by broadening the output power spectrum. In the inventors' experiments, multiple direct and parametric resonant peaks from a multi-degree-of-freedom system were observed and an accumulative 10 Hz half-power bandwidth was recorded for the first 40 Hz.
(116) Any resonator can potentially exhibit both direct and parametric resonance, but is only most responsive to one, depending on the excitation criteria. Therefore, a resonator configured to displace parallel to the forced excitation may be considered as a primarily direct resonator (DR) and a resonator configured to displace perpendicular to forced excitation may be considered as a primarily parametric resonator (PR).
(117) Intrinsically, parametrically-excited resonance is associated with higher energy storage than directly-excited resonance, as linear damping does not saturate amplitude growth. Although vibrational nonlinearities that are almost always associated with parametric resonance can potentially result in a moderate broadening of the frequency response as compared to the linear directly excited counterparts, it is still desirable to increase the operational frequency band of a parametric resonator.
(118) A further aspect of the invention may therefore provide an intrinsically multi-frequency complementary harvester that has ready access to multiple direct resonant peaks; and when the boundary conditions become favourable, the more effective parametric resonance can be called upon.
(119) A problematic boundary condition of parametric resonance is the presence of the damping-dependent initiation threshold amplitude described above, which the excitation needs to attain prior to accessing the more profitable regions of this resonant phenomenon. The addition of an orthogonal initial clamped-clamped beam (CCB) spring, such as shown in
(120) In practice the CCB may be anchored at its ends or supported in any convenient manner, rather than being clamped.
(121) Bi-stability can be introduced into this system by reducing the distance between the clamps, thus pre-stressing (bending) the CCB. A symmetric bi-stable system has an unstable equilibrium at zero displacement and two stable equilibria positioned on either sides of the origin as shown in
m{umlaut over (x)}+c{dot over (x)}+{dot over (U)}(x)=F(t)(12)
U(x)=0.5kx.sup.2+0.25x.sup.4(13)
where, U, x, m, c, F, k and are potential energy, displacement, mass, damping, driving force, linear negative spring constant and the Duffing parameter respectively. Equation 14 defines the position of potential intra-wells x.sub.s and Equation 15 represents the potential barrier U (energy required to hop across to the other stable state).
x.sub.s={square root over (k/u)}(14)
U=k.sup.2/4(15)
(122) Whenever the system hops from one intra-well to another, i.e. the snap-through state for the CCB, a relatively large amount of energy is released that may be electrically harvested.
(123) An experimental setup (component volume: 8.14 cm.sup.3) as illustrated in
(124) By adjusting the size and position of a seismic mass 226, mounted at the end of the cantilever of the PR, the natural frequency of the CCB can be tuned to either match or mismatch the principal parametric resonance of the PR. When frequency matching does take place, auto-parametric resonance can be activated. This is a subset of parametric resonance induced by an internal transfer of energy arising from a certain integer ratio relationship in the natural frequencies of the constituting resonating elements. The fundamental mode of the CCB and the principal parametric mode of the PR do not co-exist and the system alternates between the two modes of resonance. The characteristic identifier of principal parametric resonance is that the excitation frequency is twice that of the observed response.
(125) Varying levels of pre-stress were applied to the CCB 220 to form a bi-stable beam as shown in
(126) TABLE-US-00008 TABLE 8 Power peaks of various fundamental modes of PR and CCB as well as principal parametric mode of PR at varying levels of bi-stability driven at a constant ~5 ms.sup.2. Power peaks Mono- Mildly bi- Highly (W) stable stable bi-stable PR (direct) 0.70 3.20 11.8 CCB (direct) 1.11 0.61 0.21, 0.41 PR 18.0 53.9 92.8 (parametric)
(127) Although, once activated, the PR (operated at parametric resonance) performed substantially better with higher bi-stability, the limiting barrier of the initiation threshold required to activate it also increased as follows, Mono-stable: 3.60 ms.sup.2 Mildly bi-stable: 4.05 ms.sup.2 Highly bi-stable: 4.58 ms.sup.2
(128) This behaviour is a result of lower vibrational response from the stiffer pre-stressed CCB, which is used to amplify the base excitation for PR. Therefore, the effectiveness of the CCB as a passive aid towards lowering the initiation threshold for parametric resonance is reduced as pre-stress increases, though the effectiveness of the CCB in transferring energy to the PR is increased.
(129) Although parametric resonance can offer significantly higher energy conversion efficiency than its directly excited counterparts, its initial activation may need to fulfil a list of criteria as follows. =.sub.n/2; where , .sub.n and n are the excitation frequency, natural frequency and an integer denoting the order of parametric resonance respectively. Excitation amplitude must overcome the damping dependent initiation threshold amplitude. There must be a non-zero initial displacement. A transient build up time must be endured prior to attaining the parametric resonant peak.
(130) Therefore, employing the more accessible direct resonance alongside parametric resonance helps maximise the response from random vibration input. In the case of bi-stability, the largest energy is released during the snaphthrough states. However, crossing the potential barrier between these states requires a large energy input. Additional side springs replacing the anchored clamps of the pre-stressed CCB described above may help to modulate or reduce the height of the potential barrier and increase the probability of snaphthrough. The overview concept of this directly and parametrically excited bi-stable resonator can be represented in the model diagram shown in
(131) The parameters m.sub.1, m.sub.2 and A denote effective mass of a direct resonator (DR), effective mass of a parametric resonator (PR) and the amplitude of the external acceleration. From the model diagram in
(132)
(133) The prototype in
(134) In summary therefore, the inventors' experiments show a significant increase in both the fundamental mode peak and principal parametric peak with increased bi-stability through a pre-stressed CCB. A directly and parametrically excited bi-stable prototype has also demonstrated broadband operation by covering approximately a third of accumulated bandwidth between 10 Hz to 40 Hz. This multi-frequency design readily offers directly excited peaks, while the more effective parametric resonance can also be called upon when boundary conditions become favourable.
(135) To summarise this aspect of the invention, the first mechanical amplifier may comprise a bi-stable or multi-stable structure, such as a pre-stressed beam, or in more general terms a mechanical amplifier having two or more stable states. The second mechanical amplifier may comprise a parametric resonator and be driven by external vibration by means of, or through, the first mechanical amplifier. The use of a bi-stable, or multi-stable, structure in the first mechanical amplifier may have two main advantages. First, in each of its stable states the multi-stable structure may be more rigid than an equivalent monostable structure. For example a bi-stable structure formed by pre-stressing a beam may be more rigid in one or more of its stable states than a similar beam which is not pre-stressed. A more rigid beam may advantageously be able to transfer more energy to the parametric resonator of the second mechanical amplifier, absorbing less energy itself. Second, the transition of a multi-stable structure between its stable states (snap-through) may transfer a larger amount of energy to the parametric resonator of the second mechanical amplifier. This may advantageously overcome the activation, or threshold, amplitude for causing resonance of the parametric resonator. Once the activation amplitude has been overcome, energy transferred through the multi-stable structure within one of its stable states may be sufficient to maintain parametric resonance.
(136)
(137) The energy harvester comprises a direct resonator in the form of a resilient beam 300, anchored at its end (not shown). This is the first mechanical amplifier of the harvester. A parametric resonator in the form of a cantilever 302 extends upwardly from the beam 300. The beam and the cantilever are fabricated from beryllium copper or spring steel. The cantilever is preferably upwardly oriented during use, to place it in an unstable position, to encourage parametric resonance. Two permanent magnets 304 are secured on either side of the cantilever 302. The cantilever and magnets are positioned between, and closely spaced from, coils 306 retained within cup-shaped coil holders 308. Each coil holder is secured to a mounting plate 310 for support. The resonant frequencies of the beam 300 and the parametric resonator are matched, preferably so as to form an auto-parametric resonator as described above.
(138) The magnets are preferably NdFeB magnets.
(139) During operation, vibration of the magnets between the coils enables electrical power to be drawn from the coils.