Method and arrangement for handling test tubes
09863970 · 2018-01-09
Assignee
Inventors
Cpc classification
B65G29/00
PERFORMING OPERATIONS; TRANSPORTING
G01N2035/00801
PHYSICS
B65G47/846
PERFORMING OPERATIONS; TRANSPORTING
G01N35/00732
PHYSICS
International classification
B65G47/84
PERFORMING OPERATIONS; TRANSPORTING
G01N35/00
PHYSICS
B65G29/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A novel solution is proposed for processing a test tube transported on a test tube carrier by a conveyor so that spilling of the liquid in the test tube is reduced or even prevented, particularly an arrangement for sequencing and guiding travel of test tube carriers transported on at least one conveyor. The arrangement includes at least one rotatable deviator positioned to intersect the at least one conveyor. The deviator includes a horizontal deviator plate including at least one grip for receiving a test tube carrier. One contact surface is positioned vertically at a distance from the deviator plate and aligned with the grip. The contact surface is formed to contact the test tube carrier at a distance from the contact level of the grip and the carrier.
Claims
1. An arrangement for sequencing and guiding travel of test tube carriers transported on at least one conveyor, the arrangement comprising: at least one conveyor, one rotatable deviator positioned to intersect the at least one conveyor, the deviator comprising a horizontal deviator plate including at least one grip for receiving a test tube carrier, and at least one push plate positioned in proximity of the deviator plate and having two pushing surfaces formed as arcs that start as tangents of a circle defined by tracks that a bottom of a recess of the grip travels and then curve outwards from said circle.
2. The arrangement according to the claim 1, further comprising: at least two deviators having horizontal deviator plates having four pushing surfaces formed as an arc that starts as a tangent of a circle defined by the track that the bottom of the recess of the grip travels and then curves outwards from said circle, wherein the at least one push plate is positioned in proximity of the horizontal deviator plates of the at least two deviators.
3. The arrangement according to claim 1, further comprising at least one contact surface positioned vertically at a distance from the deviator plate and aligned with the grip, the contact surface being formed to contact the test tube carrier at a distance from the contact level of the grip and the carrier.
4. The arrangement according to claim 1, wherein the grip is a recess on a circular plate.
5. The arrangement according to claim 3, wherein the contact surface is a recess on a circular plate.
6. The arrangement according to claim 3, wherein the grip and the contact surface are formed as a part of an arc of a circle.
7. The arrangement according to claim 3, wherein at least one deviator comprises at least four grips and contact surfaces.
8. The arrangement according to claim 1, further comprising at least two deviators arranged to both intersect two conveyors.
9. The arrangement according to claim 1, further comprising at least one test tube carrier comprising a circular glide plate having a diameter and a thickness, a neck part on top of the glide plate having a diameter smaller than the glide plate and a length, a meshing plate having a diameter and a thickness and being placed at a distance from the glide plate.
10. The arrangement according to claim 9, wherein the glide plate comprises a RFID chip and the diameter of the neck part is smaller than the largest dimension of the chip.
11. The arrangement according to claim 10, wherein the carrier comprises a detection surface positioned between the neck part and the meshing plate, the detection surface having a diameter smaller than the diameter of the meshing plate and a thickness, the diameter of the detection surface being larger than the diameter of the neck part.
12. The arrangement according to claim 11, wherein the carrier comprises a detection surface positioned on the opposite side of the meshing plate in relation to the neck part, the detection surface having a diameter smaller than the diameter of the meshing plate and a thickness, the diameter being larger than the diameter of the neck part.
13. The arrangement according to claim 10, wherein the glide plate comprises a seat for a RFID chip to which the chip can be installed from the bottom surface of the glide plate opposite to the neck part so that the chip can be read from the bottom of the carrier formed by the bottom surface of the glide plate.
14. The arrangement according to claim 1, wherein the pushing surface follows the circle.
15. The arrangement according to claim 1, wherein the deviator is configured to rotate in either a clockwise or counter-clockwise direction.
16. The arrangement according to claim 1, wherein the pushing surfaces are located on opposing sides of the circle.
17. A method for sequencing and guiding travel of test tube carriers transported on at least one conveyor, comprising: receiving at least one test tube carrier on one rotatable deviator positioned to intersect the at least one conveyor by at least one grip formed on a horizontal deviator plate for receiving the test tube carrier, rotating the at least one test tube carrier by the deviator, and pushing said at least one test tube carrier from the deviator by at least one push plate positioned in proximity of the deviator plate and having two pushing surfaces formed as arcs that starts as tangents of a circle defined by tracks that a bottom of a recess of grip travels and then curve outwards from said circle.
18. The method according to claim 17, further comprising supporting said test tube carrier against tilting by at least one contact surface positioned vertically at a distance from the deviator plate and aligned with the grip, the contact surface being formed to contact said test tube carrier at a distance from the contact level of the grip and said carrier so that said carrier contacts the surface of said grip and said contact surface simultaneously when said carrier enters said deviator.
19. The method according to claim 18, further comprising transporting at least one test tube carrier comprising a circular glide plate having a diameter and a thickness, a neck part on top of the glide plate having a length and a diameter smaller than the glide plate, and a meshing plate having a diameter and a thickness and being placed at a distance from the glide plate, wherein the glide plate comprises a RFID chip and the diameter of the neck part is smaller than the largest dimension of the chip.
Description
DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
Definitions
(10) A test tube is any vessel capable of carrying liquid, in practice a longitudinal test tube used conventionally in laboratories.
(11) A test tube carrier is a holder on which a test tube can be mounted for transportation on a conveyor.
(12) A conveyor is a transportation system for moving test tube carriers on a predetermined path.
(13)
(14) The conveyors 4 and other parts mounted on the base plate are covered by a guide plate 9 mounted on a distance from the base plate 3. The guide plate 9 comprises at least one groove 10 for forming a guided track over the conveyors 4 along which the carriers 1 are set to travel. The groove 10 can be cut on the guide plate 9 or the guide plate can be formed of separate pieces 9a, 9b so that the edge of the pieces form the groove or grooves 10 for guiding the carriers 1 over the conveyors 4.
(15) The distance between the base plate 3 and the guide plate 9 is set such that carriers 1 can be set to travel on top of the conveyor belts 6 guided by the grooves 10. This dimensioning depends on structure and dimensioning of the carriers 1. The carriers used in this invention are rotationally symmetric and formed like stem glass. The carrier 1 comprises a circular glide plate 11 having a diameter and a thickness, a neck part 12 on top of the glide plate 11, having a length and a diameter smaller than the glide plate 11 and a meshing plate 13 having a diameter and a thickness and being placed at a distance from the glide plate 11. The distance between the bottom of the glide plate 11 and the top of the meshing plate 13 determine the height of the body of the carrier 1. On top of the meshing plate are arranged holders 15 for test tubes. The structure of the holders does not belong to the scope of the invention and is therefore not described herein. The glide plate 11 comprises seat for a RFID chip that can be placed within the glide plate 11 from the bottom of the glide plate 11. This way of mounting the chip provides reliable reading of the chip under the carrier 1. Further, the neck part 12 of the carrier can be made very thin as it is not necessary to place the chip to the glide plate 11 through the neck part 12. In this way the diameter of the neck part 12 can be made smaller than the largest diameter of the chip. The diameter of the neck part 12 is very important regarding the operation speed and cycle times of the deviators. A thin neck part needs a shorter transfer distance when pushed into the grip of a deviator. Shorter transfer distance means naturally shorter transfer times. Basically the neck may be made as thin as possible. The diameter of the neck part is limited by the required constructional strength. The neck part 12 must be rigid enough to withstand stresses of handling and transportation without deformation or damage and it may not bend or cause vibration of the carrier in use. The diameter of the neck part 12 should be noticeably smaller than the diameter of the glide plate 11. The diameter of the neck part is 70% of the diameter of the glide plate at most in order to obtain reasonable benefit of the narrowed neck part. However the diameter of the neck part should be preferably 50% or most preferably 30% of the diameter or the glide plate in order to improve more the cycle times and operational speed of the system. Since the neck part is preferably quite thin, the recess in the carrier made for receiving a test tube doesn't penetrate on the neck part and is set above the top of the neck part.
(16) The carrier comprises also a detection surface 14 positioned between the neck part 12 and the meshing plate 13, the detection surface 14 having a thickness and a diameter smaller than the diameter of the meshing plate 13 and larger than the neck part 12. The purposes and benefits of this design will be made apparent in following. As the glide plate 11 comprises a seat for a RFID chip to which the chip can be installed from the bottom surface of the glide plate 11 opposite to the neck part 11, the chip can be read from the bottom of the carrier formed by the bottom surface of the glide plate.
(17) Some reasons for the above described design can be seen from
(18) One way to control tilting and accelerations of carriers and test tubes is to use a deviator 16, 17 according to the invention. The deviator is best illustrated in
(19) In this embodiment, the grip 21 is a recess on a circular plate and the contact surface 22 is also a recess on a circular plate. The grip 21 and the contact surface 22 are formed as a part of an arc of a circle. In this way they match and mesh well to rotationally symmetric form of the carrier. Optionally, according to one embodiment of the invention, at least one of the recess of the contact surface 22 or the recess of the grip 21 is an elongated slot formed on the edge of a circular plate. In this way positioning of the deviator does not have to be accurate when receiving the carriers and the deviator may operate on shorter cycle times. The recesses may also comprise holders to ensure gripping of the carrier or cushioning material for dampening the contact between the deviator and the carrier. The recess may also be formed to form a releasable locking contact with the carrier.
(20) The grip 21 and the contact surface 22 may be formed as a part of an arc of a circle. If the recess is an elongated slot extending along the perimeter of a circular plate, the ends of the slot may be made circular to match the diameter of the carrier or may have horns or points extending towards the slot in order to guide and hold the carrier.
(21) Usually the deviator comprises an even number of grips 21 and matching contact surfaces. The embodiments shown in drawings 1-22 comprise four grips and contact surfaces or two grips and contact surfaces.
(22) As described above, the grips and contact surfaces may take many alternative shapes. Regardless of how they are formed or shaped, these surfaces should match the surfaces of the carrier so that the carrier contacts the surface of the grip and the contact surface simultaneously when the carrier enters the deviator.
(23) The deviator plate is arranged on same or approximately same level as the guide plate 9 in such a way that carriers 1 guided by the groove 10 can be caught by the grip 21. In order to be able to do this, the deviator plate has to be positioned so that it is on the level of the neck part 12 of a carrier 1 travelling on the belts 6. When a carrier enters incoming zone of a deviator 16, 17, it is caught at its neck part 12 by the grip 21. Now the carrier can be turned (deviated) to either way from the catching point in order to place it on a different conveyor, further on a same conveyor or to an analyzer or to another laboratory equipment.
(24) One feature that enhances the functionality and reliability of the invention and enables to shorten cycle times is a push plate 24 positioned in proximity of the deviator plate 20 and having at least one pushing surface 25 formed as an arc that starts as a tangent of a circle defined by the track that the bottom of the recess of the grip 21 travels and then curves outwards from said circle. The pushing surface is positioned to begin at the exit of a deviator 16 and its function is to guide the carrier to next conveyor. As can be seen from
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(26) The modules described in
(27) Various operations may be performed in order to change the track or order of the test tubes. These possibilities are explained further referring to the
(28) The dimensioning of the test tube carrier 1 plays an important role in the controlling the movements of the deviators and test tubes. As can be seen in
(29) When the first deviator 33 is turned, it is guided by the pushing surface 25 of the pushing plate 24. The pushing surface is formed as an arc that starts as a tangent of a circle defined by the track that the bottom of the recess of the grip 21 travels and then curves outwards from said circle. In this way the pushing surface guides the test tube carrier gently to the exit side of the straight conveyor 31. When the carrier 36 is pushed on the belts 6 of the conveyor, the belts rapidly pick up the carrier 36 and transfer it along the groove 10 forward away from the first deviator 33. The exit side of the straight conveyor 31 comprises three detectors for sensing a presence of a carrier. The detectors are placed under the level of the top of the belts 6 so that a carrier placed upon belts is set over at least two detectors 40. The detectors 40 cover the exit sides of both deviators 33, 34 at exit side of the straight conveyors as well as the convoluted conveyor 30. The purpose of these detectors is to secure that the exit side is free from carriers before either of the deviators 33, 34 feed further carriers on the exit zone.
(30) The second deviator 34 operates basically in a similar manner as the first deviator 33 described above. Both deviators can be turned either way and they receive carriers from one incoming track and can release them to two different tracks. The tracks of the conveyors and positioning of the deviators shown herein include some examples of various possibilities to implement the invention. In the following some of the many possible carrier guiding sequences are described as an example.
(31) In
(32) In
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(34) Thus, while there have been shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the method and device may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same results are within the scope of the invention. Substitutions of the elements from one described embodiment to another are also fully intended and contemplated. It is also to be understood that the drawings are not necessarily drawn to scale but they are merely conceptual in nature. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
REFERENCE SIGNS LIST
(35) 1 carrier 2 transportation module 3 base plate 4 conveyor 5 guide wheel 6 belt 7 guide block 8 drive motor 9 guide plate 10 groove 11 glide plate 12 neck part 13 meshing plate 14 detection surface 15 holder 16 deviator 17 deviator, four grips 18 stem 19 deviator motor 20 deviator plate 21 grip 22 contact surface 23 bumper plate 24 push plate 25 pushing surface 26 incoming zone 27-29 pushing surfaces 30 incoming side of a straight conveyor 31 exit side of a straight conveyor 32 convoluting conveyor 33 first deviator 34 second deviator 35 photodetector 36-39 test tube carriers 40 detector 41 RFID reader