Design and synthesis of porphyrin materials for highly efficient organic photovoltaics
20180006248 ยท 2018-01-04
Inventors
- Xunjin ZHU (Hong Kong, CN)
- Song Chen (Hong Kong, HK)
- Wai Yeung Wong (Hong Kong, HK)
- Wai Kwok Wong (Hong Kong, CN)
Cpc classification
H10K85/381
ELECTRICITY
C09B23/04
CHEMISTRY; METALLURGY
H10K85/1135
ELECTRICITY
C09B3/78
CHEMISTRY; METALLURGY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present disclosure relates to porphyrin small molecules substitutes designed and synthesized for bulk heterojunction (BHJ) organic solar cells (OSCs). Provided are synthesized materials with strong and ordered self-assembly property, leading to form bi-continuous, interpenetrating networks which are required for efficient charge separation and transport in organic solar cells. The power conversion efficiency (PCE) of the solar cells devices based on the embodiments of the present disclosure have the highest PCE among the solution-processed BHJ solar cell based on porphyrin small molecules up to date.
Claims
1. A porphyrin small molecule having a molecular formula represented by Type 1, Type 2, Type 3, or Type 4: ##STR00058## wherein, m is an integer selected from 2, 3, 4, or 5; M is selected from the group consisting of Fe.sup.2+, Fe.sup.3+, Co.sup.2+, Co.sup.3+, Ni.sup.2+, Zn.sup.2+, Cu.sup.2+, Ru.sup.2+, Pd.sup.2+, and Pt.sup.2+; Ar.sub.1 for each occurrence is independently selected from the group consisting of: ##STR00059## ##STR00060## ##STR00061## Ar.sub.2 for each occurrence is independently selected from the group consisting of: ##STR00062## ##STR00063## A.sub.1 for each instance is independently selected from the group consisting of hydrogen, alkyl, cycloalkyl, cyclohexyl, cycloheptyl, cyclooctytl, haloalkyl, perhaloalkyl, ether, R.sub.3, CH(R.sub.3)(R.sub.4), CH.sub.2CH(R.sub.3)(R.sub.4), CH.sub.2CH.sub.2CH(R.sub.3)(R.sub.4), CH.sub.2(OCH.sub.2CH.sub.2).sub.nOCH.sub.3, CH.sub.2(OCH.sub.2CH.sub.2).sub.2OCH.sub.3, CH.sub.2(CH.sub.2).sub.nCF.sub.3, CH.sub.2(CH.sub.2).sub.5CF.sub.3, and CF.sub.2(CF.sub.2).sub.5CF.sub.3; A.sub.2 for each instance is independently selected from the group consisting from the group consisting of: ##STR00064## A.sub.3 for each instance is independently selected fro the group consisting of: ##STR00065## ##STR00066## each instance of R.sub.1, R.sub.2, R.sub.5, and R.sub.6, is independently selected from the group consisting of hydrogen, halogen, cyano, alkyl, haloalkyl, alkoxy, haloalkoxy, aryl, haloaryl, aryloxy, halogenated aryloxy, cycloalkyl, heterocyclic alkyl, halogenated heterocyclic alkyl, heterocyclic alkoxy, halogenated heterocyclic alkoxy, heteroaryl, halogenated heteroaryl, heteroaryloxy, halogenated heterocyclic aryloxy, amino, halogenated amino, nitro ##STR00067## R.sub.3 and R.sub.4 are independently selected from the group consisting of C.sub.1-C.sub.20 alkyl, C.sub.2-C.sub.8 alkyl, C.sub.4-C.sub.12 alkyl, C.sub.5-C.sub.8 alkyl, cycloalkyl, alkoxyl, aryloxyl, thioalkoxyl, and thioaryloxyl.
2. The porphyrin small molecule according to claim 1, wherein said porphyrin small molecule has a molecular formula represented by Formula I: ##STR00068## wherein, A.sub.1 for each instance is independently selected from the group consisting of: ##STR00069##
3. The porphyrin small molecule according to claim 1, wherein said porphyrin small molecule has a molecular formula represented by formula II or III: ##STR00070##
4. The porphyrin small molecule of claim 1, wherein said porphyrin small molecule has a molecular formula represented by IV or V: ##STR00071##
5. The porphyrin small molecule of claim 2 wherein said porphyrin small molecule has a molecular formula represented by the structure VI: ##STR00072##
6. A method of preparing the porphyrin small molecule of claim 2, comprising the steps of: contacting a compound with molecular formula VII: ##STR00073## with 3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming the porphyrin small molecule of claim 2, wherein A.sub.1 is a defined in claim 2.
7. A method of preparing the porphyrin small molecule of claim 3, comprising the steps of: contacting a compound of formula VIII: ##STR00074## 3-ethylrhodanine of 2-(1,1-dicyanomethylene),3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming the porphyrin small molecule of claim 3.
8. A method of preparing the porphyrin small molecule of claim 4 comprising the steps of: contacting a compound of formula IX or X: ##STR00075## 3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming the porphyrin small molecule of claim 4.
9. A method of preparing the porphyrin small molecule of claim 5 comprising the steps of: contacting a compound of formula XI: ##STR00076## 3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming the porphyrin small molecule of claim 5.
10. The porphyrin small molecule of claim 1 for use in the construction of bulk heterojunction (BHJ) organic solar cells.
11. The porphyrin small molecule of claim 2 for use in the construction of bulk heterojunction (BHJ) organic solar cells.
12. The porphyrin small molecule of claim 3 for use in the construction of bulk heterojunction (BHJ) organic solar cells.
13. The porphyrin small molecule of claim 4 for use in the construction of bulk heterojunction (BHJ) organic solar cells.
14. The porphyrin small molecule of claim 5 for use in the construction of bulk heterojunction (BHJ) organic solar cells.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0037] The above and other objects and features of the present disclosure will become apparent from the following description of the present disclosure, when taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0056] The present disclosure is further illustrated by the following experiments and embodiments. It should be understood that the subject matter disclosed in the experiments and embodiments are used for illustrative purpose are not intended to limit the scope of the present disclosure.
[0057] Solution-processed bulk heterojunction organic solar cells (BHJ OSCs) have been well studied and recognized as one of the most promising next-generation green technology alternatives to inorganic solar cells, because of their solution processability, low cost, light weight, and high flexibility.
[0058] In the last decade, there has been intense research on developing new organic semi-conducting materials, including polymers and small molecules for BHJ photovoltaic devices. Though great progress has been made for polymeric electron donor material, recent studies show that polymers are not the single approach to achieve a suitable interpenetrating network and thereby a high performance OPV deice, since intrinsic batch to batch variation issue could hamper the performance reproducibility. In contrast small molecules organic solar cell devices demonstrate many prominent advantages, as could be synthesized with certain structure, easily tuned absorptions and energy levels resulting from a dedicated chemical structure design, have defined molar weight, can be obtained in batch to batch variations. (A. Shah, P. Torres, et al., Science, 1999, 285, 692; G. Li, R. Zhu, Y. Yang, Nat. Photonics, 2012, 6, 153.)
[0059] In dye-sensitized solar porphyrin-based push-pull photosensitizers have demonstrated their potential as large and rigid planar conjugated structures, which can enhance the -electron delocalization and promote intermolecular - interaction, as well as charge transport in devices. (E. Dietel, et al., Chem. Commun., 1998, 1981; S. Mathew, et al., Nat. Chem., 2014, 6, 242; A. Yella, et al., Science, 2011, 334, 629.) However, porphyrin-based polymers or small molecules (SM) have less contribution in BHJ OSC, and the main performance impediments are the unfavorable aggregation, short exciton diffusion length and the low charge mobility. (J. Hatano, et al., J. Mater. Chem., 2012, 22, 19258; L. L. Li, and E. W. G. Diau, Chem. Soc. Rev., 2013, 42, 291; C. L. Mai, et al., Chem. Commun., 2010, 46, 809.) Recently, the inventors employed A--D--A A strategy to synthesize porphyrin organic photovoltaic materials demonstrating that porphyrins are promising OSCs. However, porphyrin-based light-harvesting donor materials still remained underexposed in bulk heterojunction OSC. And it is very challenging to achieve a balance between solubility and intermolecular interactions for porphyrin molecules, simultaneously targeting optimally positioned energy levels (to ensure a high V.sub.OC) and increased solar flux coverage (to ensure, a high J.sub.SC) and charge carrier mobility (to ensure a high FF). Also the inventors believe that porphyrin-based small molecules should play more important roles in BHJ OSCs due to high molar absorption coefficients, easy chemical structure modification and unique photophysical properties, which motivate the inventors to design new molecules to better understand the structure-property-function relationships and improve the performance of OSCs.
[0060] Bulk heterojunction (BHJ) OSCs are based on a solution processed active layer blend composed of an organic electron donating and an electron accepting material. The BHJ OSCs working processes are described as follow. The first step is light absorption of blend to form an exciton. Then, the singlet excitons diffuse to the interface to form interfacial charge transfer (CT) excited state species that then dissociate into free holes and electrons. The free charges then move to the respective electrodes, and photo-current Comes from the extraction of the charge carrier. The simplified working mechanism of an OPV device involves four distinct events: (i) optical absorption and formation of excitons, (ii) exciton diffusion to the donor-acceptor interface, (iii) exciton dissociation at the donor-acceptor interface, and (iv) charge collection at the electrodes. These four steps are significantly influenced by the morphology, structure, unique physical and chemical properties of the materials. (C. J. Brabec, et al., Adv Funct. Mater., 2001, 11, 15; S. Gnes, et al., Chem. Rev., 2007, 107, 1324; Y.-J. Cheng, et al., Chem. Rev., 2009, 109, 5868.)
[0061] The diffusion of excitons to the active interface thus plays a critical role in organic solar cells. In order to make a contribution to the photocurrent, the exciton diffusion length in a good organic solar cell must at least be in the order of magnitude of the typical penetration depth of light, in order that the predominant portion of the light can be utilized. Organic crystals or thin layers which are perfect in terms of structure and with regard to chemical purity do indeed satisfy this criterion. Solution-processed organic solar cells based on bulk heterojunction (BHJ) blends have drawn much attention in recent years as a promising alternative green energy complimentary to silicon technologies. Impressively, small-molecular (SM) active materials have been fast developed for the least batch-to-batch variation in physical and optoelectronic properties, and the reported power conversion efficiency (PCE) single-junction small-area devices reach 10%. (Q. Zhan, et al., Nat. Photonics, 2014, 9, 35; B. Kan, et al., J. Am. Chem. Soc., 2014, 136, 15529.) Among them, porphyrins as one unique family have also been successfully demonstrated as active materials because of their superior light-harvesting capability in the visible region and freely tunable photophysical and photochemical properties by facile structural modification. Though porphyrin-based donor materials have demonstrated their enormous potentiality in photovoltaic applications with outstanding performance, porphyrin based materials are disadvantaged by the lack of light-harvesting beyond 850 nm, thus limiting their cell performances. Since 50% of the total solar photon flux is located in the red and near-infrared (NIR) spectra (6001000 nm), its quite urgent to develop efficient NIR absorbing molecules for high performance organic solar cells.
[0062] The current status and limitations of research provided motivation to develop a new class of conjugated porphyrin to optimize light absorption and energy level, with the highlight of pushing light absorption into near infrared region, and developing highly efficient NIR organic solar cells (OSCs).
[0063] The performance of A--D--A type porphyrin-based small molecules strongly depends on the molecular structure. Because this is one of the important aspects to control the film morphology and crystallinity, thus enhancement of intermolecular charge transport and consequently higher fill factor. In addition, the materials should possess lower-lying HOMO energy level to get higher open-circuit voltage (V.sup.OC), since V.sub.OC of bulk heterojunction generally proportional to the gap between the HOMO of donor and the LUMO of the acceptor. On the other hand, suitable and matching energy levels of donor and acceptor are essential for efficient excitons dissociation in the photoactive layers for higher J.sub.SC. Therefore, broadening the absorption and effectively tuning the HOMO energy levels of the porphyrin-based small molecules are crucial for designing high-efficiency donor materials. Several strategies have been exploited to address this issue, such as replacement of different acceptor (A.sub.2) units, expanding the length of bridge and side chains engineering of the conjugated structures. One of the promising approaches to enhance, orbital coupling is to use molecules that extended -conjugated structure. Meanwhile, controlling the -conjugated length of backbones also can tune optoelectronic properties, intermolecular interaction, and solubility. These properties are expected to fulfill the various requirements the device fabrication in solution-processed BHJ OSCs.
[0064] Devices based on porphyrin donors show efficient photocurrent response from 300-850 nm, indicating that there is yet plenty of space to further widen the light-harvesting region. To achieve better performance, an attempt on fusion of -extended porphyrin can further improve the device performance with the following considerations: 1) extended -electron conjugation systems with even stronger light-harvesting abilities both in the visible and the near-infrared region; 2) ample intermolecular interactions for efficient charge transfer, thus enhanced charge mobility; 3) well-defined and rigid molecular structures to ensure molecular ordered arrangement in solid state; 4) flexible side chains can ensure the high level of solubility and suppress molecular aggregation. Also, the physical properties of expanded porphyrin small molecules was investigated by various experimental methods, and superior light harvesting ability towards the near-infrared region exhibit a remarkable feature because it might be adopted into the system of ternary or tandem organic solar cells to improve the device performance.
[0065] Described herein, is the design and preparation of a series of porphyrin small molecules based on four different type structure architectures as below (Type 1, Type 2, Type 3 and Type 4), in which electron transport groups (Ar.sub.1 and Ar.sub.2) were conjugated meso-ethynyl porphyrin core, and then ended with electron-acceptor terminal units (A.sub.1, A.sub.2 and A.sub.3), respectively, in certain embodiments, the electron transport groups (Ar.sub.1 and Ar.sub.2) are symmetrically conjugated to meso-ethynyl porphyrin core.
[0066] In certain embodiments, Type 1 porphyrin donors extend the backbone conjugation and enhance intermolecular - interaction by different electron transport groups (Ar.sub.1), in which the metalloporphyrin core was linked, e.g., symmetrically, with Ar.sub.1 via an acetylene bridge and ended with acceptor terminal units (A.sub.2). The conjugation of groups not only effectively increase the solar flux coverage between the conventional Soret and Q bands, but also enhanced the directional intermolecular - stacking in films together with two aliphatic substitutions instead of aromatic meso-substitions on porphyrin core. The blended films with [6,6]-phenyl-C.sub.71-butyric acid methyl ester (PC.sub.61BM) or [6,6]-phenyl-C.sub.71-butyric acid methyl ester (PC.sub.71BM) are characteristic of bi-continuous, interpenetrating networks required for efficient charge separation and transportation. Therefore, developing new porphyrin materials for blend film is critical for widespread application of organic solar cells.
[0067] Although porphyrin derivatives are a favorable choice for producing high performance solar cells, limited empirical research to investigate the relationship of PCE and structure optimizations has been done. On the contrary, side chain engineering is usually done in the establishment of high-performance OSCs; especially in benzodithiophene (BDT) based polymers. In comparison to the introduction of new or different building blocks conjugated to the porphyrin to tune the energy levels and surface morphology, optimizing side-chains offers an ideal route to optimize materials. As the simple and effective method in tuning solubility, optical absorption, thermal stability, photostability and crystallinity, the various of side chains are being recognized as an important factor determine the exciton diffusion, charge separation, and charge transport properties, but there are less correlation studies focused on the porphyrin unit. Hence, we explored the different peripheral substitutions (A.sub.1) substituted on porphyrin ring to finely tune its physical and chemical properties.
[0068] Type 2 porphyrin donors expand the -conjugation based on the Type 1, in which the peripheral substitutions (A.sub.1) connect to porphyrin ring via an acetylene bridge. It is also believed that the selection of appropriate peripheral substitutions could balance the solubility of small molecules in common organic solvent and the self-assemble property, as well as morphology of blend films. Type 3 porphyrin donors are tethered via ethynyl linker (Ar.sub.1), and ended with electron deficient group (A.sub.2) via the second ethynyl linker (Ar.sub.2). Moreover, side chain substitutions (A.sub.1) can be readily introduced to the orthogonal position in porphyrins to manipulate material solubility and solid-state packing. Additionally, Type 4 porphyrin donors are based on the coupling several porphyrin macrocycles (m=1, 2, 3, 4 . . . ) through an ethynyl linker, which is an effective way to extend the absorption of a porphyrin toward deep-absorption region. Besides, employing meso-meso linked porphyrin molecules can improve extinction coefficients regularly with the strong exciton coupling between two porphyrin moieties and decrease the -* gap concomitantly with the increased -conjugation, (C.-L. Mai, et al., Chem. Commun., 2010, 46, 809; H.-P. Wu, et al., Energy Environ. Sci., 2012, 5, 9843, J.-W. Shiu, et al., J. Mater. Chem. A, 2015, 3, 1417.)
[0069] Biologically important porphyrin derivatives in natural world are all metal porphyrins. Metal porphyrins have also received much attention in connection with their intrinsically interesting spectroscopic, magnetic, and electrochemical properties. So, substitution of the metal center (M) in porphyrin core was studied, which yielded very useful information about their electronic structure and optical spectra.
Wherein:
[0070] m can be an integer number ranging from 0 to 5, e.g., from 1 or 2;
[0071] In certain embodiments, Ar.sub.1 is an aromatic group or heteroaryl group. The term heteroaryl groups means aromatic heterocyclic groups, penta- or hexa-atomic, also benzocondensed or heterobicyclic, containing from 1 to 4 heteroatoms selected from nitrogen, oxygen, sulfur, selenium, phosphorus. Said heteroaryl groups can be optionally substituted with one or more groups, the same or different from each other, selected from: halogen atoms such as, for example, fluorine, bromine, chlorine, and fluorine; hydroxyl groups; C.sub.1-C.sub.12 alkyl groups; C.sub.1-C.sub.12 alkoxyl groups; cyano groups; amino groups; nitro groups. In the present invention, substituents comprising thiophene moiety is understood to denote in particular the substituents either comprising one thiophene ring or multiple thiophene rings with or without an anchoring group. The substituents comprising one thiophene ring may further comprise other ring(s) connected to the thiophene ring, e.g. 3,4-ethylenedioxythiophene (EDOT), and/or may be substituted by other groups, such as alkyl groups, alkoxy groups, aryl groups or aryloxy groups. The substituents comprising multiple thiophene rings include oligothiophenes in which the multiple thiophene rings are joined by single bond(s) (e.g. mono-, di-, tri-, and tetra-thiophene) or in which the multiple thiophene rings are fused (e.g. [n]thienoacenes, wherein, n is usually an integer from 2 to 7) or [n]thienohelicenes (wherein, n is usually an integer from 2 to 7), and oligothiophenes fused with the other ring(s) than the thiophene rings. The oligothiophenes may further be substituted by other groups, such as optional halogenated alkyl groups, alkoxy groups, aryl groups or aryloxy groups. The substituents may be any combination of the same or different substituents. Non limiting examples a the substituents comprising thiophene moiety include at least one structure selected from the following structures: 3,3-dialkyl-2,2-bithiophene, 3,3-dialkyl-2,2:5,2-terthiophene, 3,3-dialkyl-2,2:5,2:5,2-quaterthiophene, 3,4-dialkyl-2,2-bithiophene, 3,4,4-trialkyl-2,2:5,2-terthiophene, 3,444-tetraalkyl-2,2:5,2:5,2-quaterthiophene, thieno[3,2-b]-thiophene, 3,6-dialkylthieno[3,2-b]thiophene, 2,5-bis(3-alkylthiophen-2-yl)thieno[3,2-b]-thiophene, 3,6-dialkyl-2,5-bis(3-alkylthiophen-2-yl)thieno[3,2-b]thiophene, 1,4-dialkylbenzene, 1,4-bis(5-alkylthiophen-2-yl)benzene, pyridine, methylpyridine, methoxypyridine, phenylpyridine, fluoropyridine, pyrimidine, pyridazine, pyrazine, triazine, tetrazine, quinoline, quinoxaline, quinazoline, furan, thiophene, pyrrole, oxazole, thiazole, isooxazole, isothiazole, oxadiazole, thiadiazole, pyrazole, imidazole, triazole, tetrazole, indole, benzofuran, benzothiophene, benzooxazole, benzothiazole, benzooxadiazole, benzothiadiazole, benzopyrazole, benzimidazole, benzotriazole, trazolepyridine, triazolepyrimidine, coumarin.
[0072] In certain embodiments, A.sub.R1 is a moiety selected from the group below:
##STR00020## ##STR00021## ##STR00022## ##STR00023##
[0073] In certain embodiments, Ar.sub.2 is an aromatic group or a heteroaryl group. The term heteroaryl groups means aromatic heterocyclic groups, penta- or hexa-atomic, also benzocondensed or heterobicyclic, containing from 1 to 4 heteroatoms selected from nitrogen, oxygen, sulfur, silicon, selenium, phosphorus. Said heteroaryl groups can be optionally substituted with one or more groups, the same or different from each other, selected from: halogen atoms such as, for example, fluorine bromine chlorine, and fluorine; hydroxyl groups; C.sub.1-C.sub.12 alkyl groups; C.sub.1-C.sub.12 alkoxyl groups; cyano groups; amino groups; nitro groups. In the present invention, substituents comprising thiophene moiety is understood to denote in particular the substituents either comprising one thiophene ring or multiple thiophene rings with or without an anchoring group. The substituents comprising one benzene ring may further comprise other ring(s) connected to the aromatic group, and/or may be substituted by other groups, such as alkyl groups, alkoxy groups, aryl groups or aryloxy groups. The aromatic groups may further be substituted by other groups, such as optional halogenated alkyl groups, alkoxy groups, aryl groups or aryloxy groups. The substituents may be any combination of the same or different substituents.
##STR00024## ##STR00025##
[0074] In certain embodiments, each instance of A.sub.1 can be the same or different from each other, and represents a hydrogen atom, alkyl chain that formula CH.sub.2R, CH(R.sub.1)(R.sub.2), CH.sub.2CH(R.sub.1)(R.sub.2), CH.sub.2CH(R.sub.1)(R.sub.2), CH.sub.2(OCH.sub.2CH.sub.2).sub.nCH.sub.3, CH.sub.2(CH.sub.2).sub.nCF.sub.3, CF.sub.2(CF.sub.2).sub.nCF.sub.3 and (CH.sub.2).sub.n, wherein R.sub.1 and R.sub.2 independently represent C.sub.1-C.sub.20, for example C.sub.2-C.sub.8, containing linear or branched saturated or unsaturated, optionally containing heteroatoms, C.sub.4-C.sub.12, C.sub.5-C.sub.8, cycloalkyl groups, alkoxyl or aryloxyl groups, thioalkoxyl or thioaryloxyl groups, halogen atoms attached to the alkyl chain such as, for example, fluorine, chlorine, bromine, iodine, a fluorine, wherein n is an integer number ranging from 0 to 20, for example from 4 to 12.
[0075] In certain embodiments, A.sub.1 has the chemical structures as depicted below:
##STR00026##
wherein R.sub.1 and R.sub.2 each independently represents C.sub.1-C.sub.20, for example C.sub.2-C.sub.8, containing linear or branched, saturated or unsaturated, optionally containing heteroatoms, C.sub.4-C.sub.12, for example C.sub.5-C.sub.8, cycloalkyl groups, alkoxyl or aryloxyl groups, thioalkoxyl or thioaryloxyl groups, halogen atoms attached to the alkyl chain such as, for example, fluorine, chlorine, bromine, iodine, and fluorine.
[0076] In certain embodiments, A.sub.2 is select from group consisting of halogen, cyano, alkyl, halogenated alkyl, alkoxy halogenated alkoxy, aryl, halogenated aryl aryloxy, halogenated aryloxy, heterocyclic alkyl, halogenate heterocyclic alkyl, heterocyclic alkoxy, halogenated heterocyclic alkoxy, heterocyclic aryl, halogenated heterocyclic aryl, heterocyclic aryloxy, halogenated heterocyclic aryloxy, amino, halogenated amino, and NO.sub.2. Specific examples of heteroaryl groups suitable for A.sub.2 include, but are not limited, to 3-ethyl-2-thioxothiazolidin-4-one, 2-(3-ethyl-4-oxothiazolidin-2-ylidene)-malononitrile,1,3-diethyl-2 thioxodihydropyrimidine-4,6(1H, 5H)-dione, octyl 2-cyanoacetate, octyl 2-cyanoacetate, malononitrile, 1H-indene-1,3(2H)-dione, 2-(3-oxo-2,3-dihydro-1H-inden-1-ylidene)malononitrile, 2,2-(1H-indene-1,3(2H)-diylidene)dimalononitrile, [1,2-biindenylidene]-1,3,3(2H)-trione, (Z)-3-ethyl-3-octyl-2-thioxo-2H,3H-[2,5-bithiazolylidene]-4,4(3H,5H)-dione, 1,3-diethyl-pyrimidine-2,4,6(1H,3H,5H)-trione.
[0077] In certain embodiments, A.sub.2 has the chemical structures as depicted below:
##STR00027## ##STR00028##
wherein R.sub.3 represents C.sub.1-C.sub.20, for example C.sub.2-C.sub.8, containing linear or branched, saturated or unsaturated, optionally containing heteroatoms, C.sub.4-C.sub.12, for example C.sub.5-C.sub.8, cycloalkyl groups, alkoxyl or aryloxyl groups, thioalkoxyl or thioaryloxyl groups, halogen atoms attached to the alkyl chain such as, for example, fluorine, chlorine, bromine, iodine, and fluorine.
[0078] In certain embodiments, A.sub.3 is a heterocycles group. In the present invention, heterocycles is understood to denote in particular a cyclic compound which has at least one heteroatom as a member of its one or more rings. Frequent heteroatoms within the ring include sulfur, oxygen and nitrogen. The heterocycles can be either saturated or unsaturated, and may be 3-membered, 4-membered, 5-membered, 6-membered or 7-membered ring. The heterocycles can be further fused with other one or more ring systems. The heterocycles can further be substituted by other groups, such as alkyl groups, alkoxy groups, aryl groups or aryloxy groups as defined above. In the present disclosure, those substituted heterocycles may alternatively be named as heterocyclic alkyl groups when alkyl groups is substituted, heterocyclic alkoxy groups when alkoxy groups is substituted, heterocyclic aryl groups when aryl groups is substituted, or heterocyclic aryloxy groups when aryloxy groups is substituted.
[0079] Examples of suitable heterocycles for A.sub.3 include pyrrolidines, oxolanes, thiolanes, pyrroles, furans, thiophenes, piperidines, oxanes, thianes, pyridines, pyrans, and thiopyrans, and their derivatives. In certain embodiments, A.sub.3 group comprising one or more thiophene moieties. In instances A.sub.3 contains a group comprising two or more thiophene moieties, the thiophene moieties can be covalently attached by a single bond or fused together at two carbons of the thiophene ring structure.
[0080] In certain embodiments, A.sub.3 has the chemical structure as depicted below:
##STR00029## ##STR00030##
R.sub.1 and R.sub.2 each independently represents C.sub.1-C.sub.20, for example C.sub.2-C.sub.8, containing linear or branched, saturated or unsaturated, optionally containing heteroatoms, C.sub.4-C.sub.12, for example C.sub.5-C.sub.8, cycloalkyl groups, alkoxyl or aryloxyl groups, thioalkoxyl or thioaryloxyl groups, halogen atoms attached to the alkyl chain such as, for example, fluorine, chlorine, bromine, iodine, and fluorine.
[0081] In certain embodiments, the porphyrin small molecule can represented by the compound below:
##STR00031##
wherein, [0082] m is a whole number selected between 1 and 2; [0083] M is metal selected from the group consisting of Fe.sup.2+, Fe.sup.3 +, Co.sup.2+, Ni.sup.2+, Zn.sup.2+, Cu.sup.2+, Ru.sup.2+, Pd.sup.2+, and Pt.sup.2+; [0084] A.sub.1 is hydrogen or C.sub.1-C.sub.30 alkyl; [0085] A.sub.2 is a moiety selected from the group consisting of:
##STR00032##
Ar.sub.1 is moiety selected from the group consisting of:
##STR00033## ##STR00034## ##STR00035##
or Ar.sub.1 is a moiety selected from the group of:
##STR00036## ##STR00037##
and independently for each occurrence R.sub.1, R.sub.2, and R.sub.5, are selected from hydrogen and C.sub.1-C.sub.30 alkyl.
[0086] In certain embodiments, Ar.sub.1 is a moiety selected from the group consisting of:
##STR00038##
In certain embodiments, A.sub.2 is a moiety selected from the group consisting of:
##STR00039##
wherein R.sub.5 is C.sub.1-C.sub.6 alkyl. In certain embodiments, R.sub.5 is methyl, ethyl, n-propyl, i-propyl, cyclopropryl, n-butyl, iso-butyl, t-butyl, cyclobutyl, pentyl, cyclopentyl, hexyl, or cyclohexyl.
[0087] In certain embodiments, A.sub.1 is C.sub.5-C.sub.30 alkyl; C.sub.5-C.sub.20 alkyl; C.sub.5-C.sub.15 alkyl; or C.sub.6-C.sub.16 alkyl.
[0088] In certain embodiments, independently for each occurrence R.sub.1, R.sub.2, and R.sub.5, are selected C.sub.5-C.sub.30 alkyl; C.sub.5-C.sub.25 alkyl; C.sub.5-C.sub.20 alkyl; C.sub.5-C.sub.16 alkyl; C.sub.8-C.sub.16 alkyl; and C.sub.10-C.sub.16 alkyl.
[0089] In certain embodiments, Ar.sub.1 is a moiety selected from the group consisting of:
##STR00040##
[0090] A.sub.2 is a moiety selected from the group consisting:
##STR00041##
[0091] A.sub.1 is C.sub.5-C.sub.30 alkyl; C.sub.5-C.sub.25 alkyl; C.sub.5-C.sub.20 alkyl; C.sub.5-C.sub.15 alkyl; or C.sub.6-C.sub.16 alkyl; and independently for each occurrence R.sub.1, R.sub.2, and R.sub.5 are selected C.sub.5-C.sub.30 alkyl; C.sub.5-C.sub.25 alkyl; C.sub.5-C.sub.20 alkyl; C.sub.5-C.sub.16 alkyl; C.sub.8-C.sub.16 alkyl; and C.sub.10-C.sub.16 alkyl.
[0092] In certain embodiments, provided herein is a solar cell, comprising a porphyrin small molecule represented by molecular formula I, II, III, IV, V, VI, or a combination thereof.
[0093] The synthesis of a number of new unsymmetrical push-pull A-D-A small molecules (e.g., CS-I, CS-II and CS-III in Scheme 1)consisting of meso-alkyl substituted porphyrins 5,15-bis(2-octylundecyl)-porphyrin, 5,15-bis(3-octyl-1-tridecyl)-porphyrin and 5,15-bis(4-octyl-1-tetradecyl)-porphyrin electron rich donor (D) units, ethynylbenzene as -linkage, and 3-ethylrhodanine (RH) as electron deficient acceptor (A) are described herein.
[0094] The effect of the branching point of the alkyl chains on the film morphology, charge mobility and photovoltaic performance was investigated.
[0095] As shown in Scheme 1, the precursors ZnPCHO were prepared in about 80% yield via Pd-catalyzed Sonogashira reactions between ZnBrP and 4-ethynyl-2,5-bis(hexyloxy)-benzaldehyde. Subsequently, the Knoevengel condensation of ZnPCHO with 3-ethylrhodanine afforded the target molecules CS-I, CS-II and CS-III. It was observed that these three -conjugated small molecules have good solubility in most common organic solvent.
##STR00042## ##STR00043##
[0096] General procedure for synthesis alkyl side-chain aldehyde [RCHO(ac)]: To the mixture of side-chain alkyl alcohol components (15 mmol) and dichloromethane (35 mL), PCC (4.52 g, 21 mmol) was added at room temperature. After stirring for another 4 hours. The mixture was filtered and the filtrate was distilled under reduced pressure gives the crude products, which was flash chromatographed on short silica column (CH.sub.2Cl.sub.2) affording the title compound as a colourless oil.
[0097] General procedure for synthesis 5,15-dialkylated porphyrin derivatives [PH.sub.2(ac)]: A solution of dipyrromethane (3 g, 21 mmol) and aldehyde derivatives (21 mmol) in CH.sub.2Cl.sub.2 (1.5 L) was degassed by bubbling with nitrogen for 30 min. Then trifluoroacetic acid (TFA, 145 L, 2.0 mmol) was added. After the solution was stirred for overnight at room temperature under nitrogen, 2,3-dichloro-5,6-dicyanobenzoquinone (DDQ, 7.28 g, 32 mmol) was added, and the reaction mixture was stirred for a further 2 h. Triethylamine (5 mL) was added. The solvent was evaporated and the crude product was purified by silica chromatography using CH.sub.2Cl.sub.2/n-hexane (1:4) as the eluent, to give a purple product.
[0098] General procedure fur synthesis brominated 5,15-dialkylated metalloporphyrin derivatives [ZnBrP(ae)]: Solution of PH.sub.2 (1.00 mmol), NBS (373 mg, 2.10 mmol) and pyridine (0.1 mL) in CH.sub.2Cl.sub.2 (200 mL) was stirred at 0 C. for 30 min. Acetone (5 mL) was added, and the solvent was removed in vacuo. The residue was purified via chromatography on silica gel using CH.sub.2Cl.sub.2/n-hexane (1:4) as the eluent. Then, BrPH.sub.2 (1.00 mmol) and zinc acetate (1.095 g, 5 mmol) were refluxed in CHCl.sub.3 (200 mL) 4 h. The solvent was removed and the residue was purified via chromatography on silica gel using CH.sub.2Cl.sub.2/n-hexane (1:4) as the eluent, to give the product in quantitative yield.
[0099] General procedure for synthesis ZnPCHO(ac): A mixture of RPZnBR (0.150 mmol) and 4-ethynyl-2,5-bis(hexyloxy)benzaldehyde (115.7 mg, 0.350 mmol) in THF (15 mL) and Et.sub.3N (5 ml) was degassed with nitrogen for 10 min, and then Pd(PPh.sub.3).sub.4 (25 mg, 0.022 mmol), CuI (5 mg, 0.022 mmol) were added to the mixture, the solution was refluxed for 12 h under nitrogen. The solvent was removed under vacuum, and the solid residue was purified by preparative thin layer chromatography using CHCl.sub.3/hexane (3:1) as eluents. Recrystallization from CHCl.sub.3/methanol gave ZnPCHO(ac) as a green solid.
[0100] ZnPCHOa: .sup.1H NMR (400 MHz, CDCl.sub.3) (ppm): 0.68-0.76 (m, 12H, CH.sub.3), 0.89 (t, J=7.2 Hz, 6 H), 0.98 (t, J=7.2 Hz, 6H), 1.05-1.45 (m, 64H, CH.sub.2), 1.59 (m, 12H, 1.78-1.86 (m, 4H, CH.sub.2), 1.92-1.99 (m, 4H, CH.sub.2), 2.34 (m, 4H, CH.sub.2)), 2.76 (m, 4H, CH.sub.2), 2.95 (m, 4H, CH.sub.2), 4.25 (m, 4H, OCH.sub.2), 4.35 (m, 4H, OCH.sub.2), 5.18 (m, 2H, CH), 7.44-7.51 (m, 4H, ArH), 9.64 (m, 2H, -pyrrolic H), 9.73 (m, 2H, -pyrrolic H), 9.86-9.94 (m, 4H, -pyrrolic H), 10.50 (s, 2H, CHO).
[0101] ZnPCHOa: .sup.1H NMR (400 MHz, CDCl.sub.3) (ppm): 0.72 (t, J=7.2 Hz, 6H), 0.78 (t, J=7.2 Hz, 6 H), 0.92-1.18 (m, 68H), 1.32-1.58 (m, 22H, CH.sub.2), 1.68 (m, 8H, CH.sub.2) 1.86 (m, 4H, CH.sub.2), 2.04 (m, 4H, CH.sub.2), 2.37 (m, 4H, CH.sub.2), 4.17 (d, J=6.8 Hz, 4H), 4.27 (t, J=6.4 Hz, 4H, OCH.sub.2), 4.36 (t, J=6.4 Hz, 4H, OCH.sub.2), 7.34 (s, 2H, ArH), 7.49 (s, 2H, ArH), 8.71 (d, J=4 Hz, 2H, -pyrrolic H), 9.22 (d, J=4.4 Hz, 4H, -pyrrolic H), 10.53 (s, 2H, CHO).
[0102] ZnPCHOc:.sup.1H NMR (400 MHz, CDCl.sub.3) (ppm): 0.87-1.01 (m, 24H), 1.21-1.56 (m, 84H), 1.83 (m, 6H), 1.96 (m, 4H, CH.sub.2), 2.20-2.34 (m, 8H, CH.sub.2), 4.23 (t, J=5.6 Hz, 4H, OCH.sub.2), 4.32 (t, 5.6 Hz, 4H, OCH.sub.2), 4.44 (s, 4H, CH.sub.2), 7.40 (s, 2H, ArH, 7.47 (s, 2H, ArH), 8.98 (d, J=4 HZ, 4H, -pyrrolic H), 9.51 (d, J=4.4 Hz, 4H, -pyrrolic H), 10.50 (s, 2H, CHO).
[0103] General procedure for synthesis CS-X (where X=I, II, III): Compound ZnPCHO(ae) (0.066 mmol) was is in a solution of dry CHCl.sub.3, two drops of piperdine and then 3-ethylrhodanine (106 mg, 0.66 mmol) were added, and the resulting solution was refluxed and stirred for 12 hours under argon. The reaction was quenched into water (30 mL). The aqueous layers were extracted with CHCl.sub.3 (320 mL). The organic layer was dried over NaSO.sub.4. After removal of solvent, it was purified by chromatography on a silica gel column using CHCl.sub.3 as eluent and was purified by preparative thin layer chromatography using a CHCl.sub.3 as eluents. Then the crude solid was recrystallized from CHCl.sub.3 and methanol mixture to afford final product as a gray green solid.
[0104] CS-I: .sup.1H NMR (400 MHz, CDCl.sub.3) (ppm); 0.72-0.79 (m, 12H, CH.sub.3), 0.90-0.94 (m, 6H, CH2), 0.96-1.38 (m, 62H, CH.sub.2), 1.44H 1.50 (m, 16H), 1.60-1.66 (m, 8H), 1.81-1.91 (m, 10H), 1.92-2.01 (m, 4H), 2.31-2.40 (m, 4H), 2.63-2.76 (m, 4H), 2.87-2.99 (m, 4H), 4.21-4.26 (m, 8H), 4.31-4.38 (m, 4H), 5.09-5.20 (m, 2H), 7.08 (s, 2H), 7.45 (s, 2H), 8.28 (s, 2H), 9.54 (d, J=5.2 Hz, 2H), 9.63 (d, J=5.2 Hz, 2H), 9.81 (m, 4H). (MALDI-TOF, m/z) calculated for C.sub.110H.sub.154N.sub.60.sub.6S.sub.4Zn: 1849.0115; found: 1849.0006.
[0105] CS-II: .sup.1H NMR (400 MHz, CDCl.sub.3) (ppm); 0.82 (m, 12H), 0.96 (m, 20H), 1.11-1.28 (m, 48H), 1.33 (m, 6H) 1.49 (m, 20H), 1.63 (m, 8H) 1.81 (m, 4H), 1.96 (m, 4H), 2.28 (m, 4H), 2.38 (m, 4H), 4.17-4.24 (m, 12H), 4.68 (d, J=3.2 Hz, 2H), 6.87 (s, 2H), 7.23 (s, 2H), 7.31 (s, 2H), 8.19 (s, 2H), 9.22 (d, J=4.4 Hz, 4H), 9.66 (d, J=4.4 Hz, 41H), (MALDI-TOF, m/z) calculated for C.sub.112H.sub.158N.sub.60.sub.6S.sub.4Zn: 1877.0428; found: 1877.0422.
[0106] CS-III: .sup.1NMR (400 MHz, CDCl.sub.3) (ppm): 0.86 (m, 18H), 0.92 (m, 6H), 1.24-1.42 (m, 72H), 1.56-1.65 (m, 16H), 1.79 (m, 4H), 1.95 (m, 4H), 2.23 (m, 4H), 2.37 (m, 4H), 4.19 (m, 12H), 4.71 (m, 2H), 6.84 (s, 2H), 7.19 (s, 2H), 7.28 (s, 2H), 815 (s, 2H) 9.22 (d, J=4.4 Hz, 4H), 9.65 (d, J=4.4 Hz, 4H). (MALDI-TOF, m/z) calculated for C.sub.114H.sub.162N.sub.60.sub.6S.sub.4Zn: 1905.0743; found: 1905.0756.
[0107] As shown in
[0108] The solution-processed BHJ OSCs were fabricated utilizing PC.sub.71BM as the electron acceptor and three small molecules as the electron donors under a conventional device structure of ITO/PEDOT:PSS/donor:PC.sub.71BM/poly[(9,9-bis(3-(N,N-dimethylamino)-propyl)-2,7-fluorene)]-alt-2,7-(9,9-dioctylfluorene PFN/Al, and then measured under illumination. The ratio of small molecule donor and PC.sub.71BM was optimized to be 1:1 (w/w) and those blend films were processed with or without pyridine additive from chlorobenzene. The current density-voltage (J-V) characteristics and external quantum efficiency (EQE) are shown in
TABLE-US-00001 TABLE 1 Photovoltaic properties of the OSCs based on donor/PC.sub.71BM (1:1, with or without additives) under the illumination of AM 1.5 G, 100 mW cm.sup.2. Donor J.sub.SC(mA cm.sup.2) V.sub.OC(V) FF(%) PCE(%) Additive CS-I 8.41 0.85 44.79 3.19 No CS-I 13.72 0.90 52.12 6.49 3% pyridine CS-II 6.29 0.85 47.88 2.53 3% pyridine CS-III 10.50 0.87 56.87 5.12 3% pyridine
[0109] In certain embodiments, provided is a method of preparing the porphyrin small molecule represented by the formula I:
##STR00044##
comprising the steps of:
contacting a compound of formula VII:
##STR00045##
3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming a compound of formula I.
[0110] In certain embodiments, provided is a method of preparing a porphyrin small molecule represented by formulas IV and V:
##STR00046##
comprising the steps of:
contacting a compound of formula IX or X:
##STR00047##
3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming a compound of molecular formula IV or V.
[0111] In certain embodiments, provided is a method of preparing a porphyrin small molecule represented by the structure VI:
##STR00048##
comprising the steps of:
contacting a compound of formula XI:
##STR00049##
3-ethylrhodanine or a conjugate base thereof, and optionally a base thereby forming a compound represented by the structure VI.
[0112] Suitable bases include, but are not limited to, triethylamine, pyridine, diisopropylamine, diisopropylethylamine, ethanolamine, quinine, diethylenetriamine, tetramethylazanium hydroxide, DABCO (1,4-diazabicyclo[2.2.2]octane), imidazole, N-methylmorpholine, and the like.
[0113] In certain embodiments, the conjugate base of 3-ethylrhodanine can be used, such as the sodium, lithium, calcium, magnesium salt of 3-ethylrhodanine, or the like.
[0114] In summary, a series of new unsymmetrical push-pull A-D-A small molecules based on different 5,15-dialkylated porphyrin cores were designed and synthesized, which shows good solubility in common organic solvent, a broad absorption in the visible and NIR regions, a relatively high hole-mobility and good film-forming properties for solution processed BHJ OSC. Based on the blend film of CS-I/PC.sub.71BM spin-coated from a mixture with 3% pyridine in chlorobenzene, a high PCE of 6.49% was achieved (
[0115] In another embodiment, two porphyrin small molecules of CS-V and CS-IV in which the porphyrin core meso-substituted by 2-octylundecyl groups is connected to 2-(1,1-dicyanomethylene), 3 -ethylrhodanine and 3-ethylrhodanine, respectively, by terthiophene-ethynylene bridges, and investigate the optical properties, charge carrier mobility and their photovoltaic properties as electron donor material in BHJ OSCs are synthesized.
[0116] Materials and Methods
##STR00050##
[0117] The synthesis of the two small molecules is shown in Scheme 2 and also in Experimental Section. 5,15 -Dibromo-10,20-bis(2-octylundecyl)-porphyrin (RPZnBr) and 5-bromo-3,3-dihexyl-[2,2,5,2-terthiophene]-5-carboxaldehyde (BR3TCHO) were synthesized according to the reported procedures. 5-Ethynyl-3,3-dihexyl-[2,2:5,2-terthiophene]-5-carboxaldehyde (Ethynyl3TCHO) was prepared from Sonogashira coupling between Br3TCHO and trimethylsilyl acetylene, and deprotection by tetrabutylammonium hydrogen fluoride trihydrate (TBAF). Malononitrile was allowed to react with isothiocyanatoethane and ethyl bromoacetate in the presence of 1,8-diazabicyclo[5,4,0]undec-7-ene (DBU) to provide 3-ethylrhodanine-(CN).sub.2, PZn3TCHO were synthesized by Pd-catalyzed Sonogashira coupling of RPZnBR with Ethynyl3TCHO. Then 3-ethylrhodanine and 3-ethylrhodanine-(CN).sub.2 were condensed with PZn3TCHO by Knoevenagel condensation reaction to produce CS-IV and CS-V, respectively. After the condensation, the two materials were purified by silica-gel column and then Soxhlet extraction in acetone (24 hours each) to remove the catalysis and other impurities. And their chemical structures and purities were verified by .sup.1H NMR and electrospray ionization (ESI)/matrix-assisted laser desorption ionization time-of-flight (MALDI-TOF) mass spectroscopy.
[0118] In certain embodiments, provided is a method of preparing the porphyrin small molecule represented by the formula II or III:
##STR00051##
comprising the steps off:
contacting a compound of formula VIII:
##STR00052##
3-ethylrhodanine 2-(1,1 -dicyanomethylene), 3-ethylrhodanine, or a conjugate base thereof, and optionally a base thereby forming a compound represented by molecular formula II or III.
[0119] 2-(1,1-dicyanomethylene), 3-ethylrhodanine, also known as 2-(1,1-dicyanomethylene)-1,3-thiazol-4-one, can be represented by the following molecular formula:
##STR00053##
[0120] In certain embodiments, the conjugate base of 3-ethylrhodanine can be used, such as sodium, lithium, calcium, magnesium salt of 3-ethylrhodanine, or the like.
[0121] In certain embodiments, the conjugate base of 2-(1,1-dicyanomethylene), 3-ethylrhodanine can be used, such as the sodium, lithium, calcium, magnesium salt of 2-(1,1-dicyanomethylene), 3-ethylrhodanine, or the like.
EXPERIMENTAL SECTION
Materials and Characterization
[0122] All air and water-sensitive reactions were performed under nitrogen atmosphere. All of the chemicals were purchased from Dieckmann Chemical Ltd, China. Organic solvents used in this work were purified using standard process. The other materials were of the common commercial level and used as received. .sup.1H NMR spectra were recorded using a Bruker Ultrashield 400 Plus NMR spectrometer. High-resolution matrix-assisted laser desorption/ionization (MALDI-TOF) mass spectra were obtained with a Bruker Autoflex MALDI-TOF mass spectrometer. UV-vis spectra of dilute solutions (110.sup.5 M) of samples in dichloromethane (DCM) were recorded at room temperature (ca. 25 C.) using a Shimadzu UV-3600 spectrophotometer. Solid films for UV-vis spectroscopic analysis were obtained by spin-coating the molecule solutions onto a quartz substrate.
[0123] BHJ-OSC Device Fabrication
[0124] Solution-processed bulk-heterojunction solar wells were fabricated as follows: Indium tin oxide (ITO) coated glass substrates were cleaned prior to device fabrication by sonication in acetone, detergent, distilled water, and isopropyl alcohol. After treated with an oxygen plasma for 5 mins, 40 nm thick poly(styrene sulfonate)-doped poly(ethylene-dioxythiophene) (PEDOT:PSS) (Bayer Baytron 4083) layer was spin-coated on the ITO-coated glass substrates at 2500 rpm for 30 s, the substrates were subsequently dried at 150 C. for 10 mins in air and then transferred to a N.sub.2-glovebox. The active layers were spun from solution of donor material and PC.sub.71BM at weight ratio of 1:1 (or other ratio) with an overall concentration of 32 mg/mL. The thicknesses of active layers were measured by a profilometer. The ultra-thin PFN layer was deposited by spin casting from a 0.02% (w/v) solution in methanol (from 2000 rpm for 30 s). Finally, Al (80 nm) was evaporated with a shadow mask as the top electrode. The effective area was measured to be 0.16 cm.sup.2.
[0125] Characterization and Measurement
[0126] The values of power conversion efficiency were determined from characteristics measured by a Keithley 2400 source-measurement unit under AM 1.5G spectrum from a solar simulator (Oriel model 91192). Masks made from laser beam cutting technology with a well-defined area of 0.16 cm.sup.2 were attached to define the effective area the accurate measurement. Solar simulator illumination intensity was determined using a monocrystal silicon reference cell (Hamamatsu S1133, with KG-5 color filter) calibrated by the National Renewable Energy Laboratory (NREL) The active layer was spin coated from blend chloroform or chlorobenzene solutions with a weight ratio of donor materials and PC.sub.71BM at 1:1 (or other ratios) and then was placed in a glass pith dish containing 0.3 mL CHCl.sub.3 for 80 s for solvent vapor annealing. External quantum efficiency (EQE) values of the encapsulated devices were measured by using an integrated system (Enlitech, Taiwan, China) and a lock-in amplifier with a current preamplifier under short-circuit conditions. The devices were illuminated by monochromatic light from a 75 W xenon lamp. The light intensity was determined by using a calibrated silicon photodiode.
[0127] Synthesis of CS-IV
[0128] PZn3TCHO (160 mg, 0.086 mmol) was dissolved in a solution of dry CHCl.sub.3, three drops of piperdine and then 3-ethylrhodanine (128 mg, 0.80 mmol) were added, and the resulting solution was refluxed and stirred for 12 hours under argon. The reaction was quenched into water (30 mL). The aqueous layers were extracted with CHCl.sub.3 (320 mL). The organic layer was dried over NaSO.sub.4. After removal of solvent, it was purified by chromatography on a silica gel column using CHCl.sub.3 as eluent. Then the crude solid was recrystallized from CHCl.sub.3 and methanol mixture to afford CS-IV as a gray green solid (102 mg, 55%). .sup.1H NMR (400 MHz, CDCl3) (m, 12H), 0.94-1.69 (m, 96H), 1.63-1.70 (m, 4H), 1.78-1.86 (m, 4H), 2.66-2.71 (m. 4H), 2.79-2.83 (m, 4H), 2.90-2.94 (m, 8H), 4.19 (m, 4H), 5.17 (m, 2H), 7.18 (s, 2H), 7.24 (d, J=1.6 Hz, 4H), 7.50 (s, 4H), 7.73 (s, 2H), 9.57 (d, J=4.8 Hz, 2H), 9.64 (m, 6H). (MALDI-TOF, m/z) calculated for C.sub.122H.sub.158N.sub.6O.sub.2S.sub.10Zn: 2126.8884: found: 2126.8942.
[0129] Synthesis of CS-V
[0130] PZn3TCHO (160 mg, 0.086 mmol) was dissolved in a solution of dry CHCl.sub.3, three drops of piperdine and then 3-ethylrhodanine-(CN).sub.2 (2-(1,1-dicyanomethylene), 3-ethylrhodanine) (87.7 mg, 0.500 mmol) were added, and the resulting solution was refluxed and stirred for 12 hours under argon. The reaction was quenched into water (30 mL). The aqueous layers were extracted with CHCl.sub.3 (32.0 mL). The organic layer was dried over NaSO.sub.4. After removal of solvent, it was purified by chromatography on a silica gel column using CHCl.sub.3 as eluent and was purified by preparative thin layer chromatography using a CHCl.sub.3 as eluent. Then the crude solid was recrystallized from CHCl.sub.3 and methanol mixture to afford CS-V as a gray green solid (98 mg, 52%), .sup.1H NMR (400 MHz, CDCl.sub.3) (ppm), 0.77 (m, 12H), 0.86-1.41 (m, 90H), 1.53 (m, 12H), 1.83 (m, 4H), 2.65 (m, 8H), 2.91 (m, 8H), 4.23 (q, J=7.2 Hz, 4H), 5.17 (m, 2H), 6.78 (m, 2H), 7.11 (q, J=4.4 Hz, 2H), 7.24 (m, 4H), 7.46 (m, 2H), 9.57-9.64 (m, 8H). (MALDI-TOF, m/z) calculated for C.sub.128H.sub.158N.sub.10O.sub.2S.sub.8Zn: 2189.9716; found: 2189.9780.
[0131] Results and Discussion
[0132] Measurement
[0133] The absorption spectra of two molecules both in diluted chloroform solution and thin film were measured. As seen in
TABLE-US-00002 TABLE 2 Optical and electrochemical data of CS-IV and CS-V. Ma- .sub.max/nm .sub.max/nm .sub.onset/nm E.sub.HOMO.sup.a E.sub.LUMO.sup.b E.sub.g(cv) E.sub.g(opt) terials (solution) (film) (film) [eV] [eV] [eV] [eV] CS-IV 465,682 535, 755 815 5.14 3.56 1.58 1.52 CS-V 463, 684 514, 755 855 5.17 3.63 1.54 1.45 .sup.aE.sub.HOMO = (E.sub.ox + 4.71) (eV); .sup.bE.sub.LUMO = (E.sub.red + 4.71) (eV).
[0134] As seen in
[0135] Solution-processed BHJ OSCs were fabricated using CS-IV or CS-V as the electron donor material and PC.sub.71BM ([6,6]-phenyl-C.sub.71-butyric acid methyl ester) as the electron acceptor material with a conventional device structure of ITO/PEDOT:PSS/donor:PC.sub.71BM/PFN/Al (ITO: indium tin oxide, PEDOT:PSS: poly(styrene sulfonate)-doped poly(ethylene-dioxythiophene), PFN: poly[(9,9-bis(3-(N,N-dimethylamino)ropyl)-2,7-fluorene)-alt-2,7-(9,9-dioctylfluorene)]).
[0136] During the fabrication of the devices, the inventors noticed that good CS-V blend films can be obtained by using chlorobenzene (CB) solution while only chloroform (CF) solution produces smooth films for CS-IV blends. Therefore, CB and CF were chosen as the solvents in device fabrication. The weight ratio of the donor to PC.sub.71BM were optimized to be 1:1 for CS-IV/PC.sub.71BM and 4:3 for CS-V/PC.sup.7BM (the inventors used different donor/PC.sub.71BM ratios (w/w) of 1:1.5, 1:1, 4:3 and 1:0.5 to optimize blend ratios). The active layer thickness was about 100 nm.
TABLE-US-00003 Donor Processing J.sub.SC V.sub.OC FF PCE materials conditions (mA cm.sup.2) (V) (%) (%) CS-IV CF 10.80 0.86 43.66 4.05.sup.a/3.89 .sup.b CF/DIO 14.49 0.80 61.86 7.17.sup.a/7.04 .sup.b CF/DIO/SVA 14.93 0.80 64.18 7.66.sup.a/7.47 .sup.b CS-V CB 9.28 0.89 42.13 3.47.sup.a/3.31 .sup.b CB/DIO 13.22 0.84 66.78 7.42.sup.a/7.30 .sup.b CB/DIO/SVA 14.30 0.82 70.01 8.21.sup.a/8.13 .sup.b Note: .sup.aand .sup.b indicate the best and the average value of 10 devices, respectively.
Table 3 Device performance of organic solar cells based on CS-IV/PC.sub.71BM (w/w=1:1) and CS-V/PC.sub.71BM (w/w=4:3) donor materials under different solvent vapor annealing.
[0137] The J-V curves of the devices are presented in
[0138]
[0139] The EQE spectrum of CS-V-based devices showed a slightly broader response but with smaller EQE values from 600 to 750 nm than CS-IV, which is consistent with the absorption spectra of CS-IV and CS-V in pure and blend film. The EQE response for CS-V longer than 750 nm can be ascribed to its stronger J-aggregations and the EQE peak at around 700 nm from CS-IV-based devices was speculated to be H-aggregation features of the molecule. It is also noted that in EQE spectra, a broad peak from 300-600 nm region showed up, and this peak breadth is much wider than soret band of porphyrin molecules, the inventors thus conclude both PC.sub.71BM and porphyrin molecules contributed to the photon-to-electron conversions.
[0140] In the present invention, the inventors designed a dimeric porphyrin dye (CS-DP) based on an efficient push-pull zinc porphyrin (MP) with extended -conjugation through coupling of two zinc porphine cores via an acetylene bridge at the meso position of the porphyrin to extend the absorption spectrum effectively into the near infrared region.
##STR00054## ##STR00055##
[0141] The synthetic route for the porphyrin is shown in Scheme 3. It should be noted that the use of zinc as the central metal atom is necessary for high stability. The Sonogashira coupling of PZnBr with arylacetylenes produced the monobrominated intermediates. The important asymmetry intermediates was obtained in good yield by same coupling of monobrominated intermediates and triisopropylacetylene in the presence of catalytic amounts of bis(triphenylphosphine)palladium(II) dichloride [PdCl.sub.2(PPh.sub.3).sub.2] in quantitative yields. In order to get higher yield, the target small molecule CS-DP was obtained by one step that combined deprotection reaction with sonogashira coupling. The targeted molecules CS-DP were prepared by the Knoevenagel condensation of 3-ethylrhodanine with c respectively. Detailed synthetic procedures are described in the experimental section. They are well soluble in common organic solvents such as chloroform, THF, and toluene, and can be readily processed to form smooth and pinhole-free films upon spin-coating
[0142] Optical and Electrochemical Properties
[0143] The inventors evaluated the optical properties of MP and CS-DP by using UV-Vis absorption spectroscopies. The absorption spectra of MP and CS-DP in CHCl.sub.3 and in film are shown in
TABLE-US-00004 TABLE 4 Absorption data for MP and CS-DP in CHCl.sub.3. .sub.max (/10.sup.5 M.sup.1 .sub.max .sub.onset E.sub.ox E.sub.red E.sub.HOMO E.sub.LUMO E.sub.g.sup.opt Comp. cm.sup.1) (Film) (Film) [V].sup.a [V].sup.a [eV].sup.a [eV] [eV].sup.b MP 472 (1.64), 502 520, 780 0.36 1.10 5.12 3.52 1.55 (1.95), 696 735 (1.81) CS-DP 511 (2.65), 791 525, 975 0.16 1.06 4.84 3.57 1.26 (1.65) 852 .sup.aPotential are measured relative to a Fc/Fc.sup.+ as an external reference. .sup.bEstimated from the onset of thin-film absorption.
[0144] Photovoltaics Performance
[0145] The solution-processed BHJ OSCs were fabricated utilizing CS-DP as the electron donor and PC.sub.71BM as the electron acceptor under a conventional device structure of ITO/PEDOT:PSS/CS-DP:PC.sub.71BM/Ca/Al, and the device performance was measured under a simulated solar illumination of 100 mW/cm.sup.2. The current density-voltage (J-V) curves and external quantum efficiency (EQE) are shown in
TABLE-US-00005 TABLE 5 Key parameters of cell performance under different film processing conditions. TA J.sub.SC SVA Additive C. (mA cm.sup.2) V.sub.OC (V) FF (%) PCE (%) W/O WO W/O 3.84 0.16 0.827 0.01 33.1 1.05 0.15 3.2 (1.20) W/O 3% Py 90 9.50 0.20 0.835 0.01 42.2 3.35 0.13 1.3 (3.48) THF 3% Py 90 12.61 0.31 0.826 0.01 56.3 5.86 0.18 1.1 (6.04) THF 3% Py 110 15.14 0.05 0.781 0.015 69.8 8.23 0.06 0.2 (8.29) THF 3% Py 130 14.75 0.19 0.765 0.012 68.2 7.69 0.14 0.6 (7.83) THF 3% Py 150 14.20 0.23 0.756 0.01 60.1 6.45 0.27 1.9 (6.72) Notes: The Ratio of CS-DP:PC.sub.71BM = 4:5; W/O means without, Py: Pyridine. The average values are calculated from >24 devices with standard deviation.
[0146] As solvent vapor annealing (SVA) and thermal annealing (TA) are effective treatments to optimize thin film morphology in the active layer, CS-DP based devices also showed dramatically improved PCEs in comparison with those of as-cast devices after two step annealing (TA-SVA) treatments (
[0147] The external quantum efficiency (EQE) was measured to explore the spectral response of the optimized devices. The results are shown in
EXPERIMENTAL SECTIONS
Synthesis of Compound a (Scheme 3)
[0148] PZnBr (1 g, 1.055 mmol) was mixed 4-ethynyl-2,5-bis(hexyloxy)benzaldehyde (313.3 mg, 0.950 mmol, 0.9 eq) in 50 ml of THF and 20 ml of triethylamine. After degassed with N.sub.2 for 20 min, Pd(PPh.sub.3).sub.4 (60 mg, 0.053 mmol) and CuI (10 mg, 0.053 mmol) were added to the solution under an N2 atmosphere. The reaction was stirred at 40 C. for 24 hours. The completion of the reaction was monitored by TLC. The solvent was removed by rotary evaporation. The residue was purified by column chromatography using CH.sub.2Cl.sub.2/n-hexanes=1/2 as eluent to give compound a (403 mg, yield=32%). .sup.1H NMR (400 MHz, CDCl.sub.8) (ppm): 0.68-0.78 (12H), 0.85-1.06 (m, 30H), 1.16-1.38 (m, 12H), 1.39-1.59 (m, 16H), 1.82 (m, 21H), 1.96 (m, 2H), 2.34 (m, 2H), 2.73 (m, 4H), 2.93 (m, 4H), 4.23 (m, 2H), 4.34 (m, 2H), 7.48 (s, 2H), 9.59-9.71 (m, 6H), 9.87 (m, 2H), 10.46 (s, 1H).
Synthesis of Compound b (Scheme 3)
[0149] Compound a (200 mg, 0.166 mmol), Pd(PPh.sub.3).sub.4 (22 mg, 0.019 mmol), CuI (4 mg, 0.021 mmol) were mixed in THF (20 mL) and triethylamine (5 mL) to yield a green solution under nitrogen atmosphere. A solution of (triisopropylsilyl)acetylene (75 mg, 0.412 mmol) in triethylamine (5 mL) was slowly added to the reaction mixture at room temperature. The reaction mixture was then stirred at 40 C. for overnight to give deep green suspension. The completion of the reaction was verified by spot TLC. The solvent was then removed under reduced pressure, and the residue was chromatographed on silica gel using hexane as eluent to give compound b (156 mg, 72%), .sup.1H NMR (400 MHz, CDCl.sub.3) (ppm): 0.67-0.75 (m, 12H), 0.85-1.32 (m, 47H), 1.39-1.61 (m, 32H), 1.84 (m, 2H), 1.96 (m, 2H), 2.35 (m, 2H), 2.68 (m, 4H), 2.91 (m, 4H), 4.28 (t, J=6.4 Hz, 2H), 4.38 (t, J=6.4 Hz, 2H), 7.52 (s, 1H) 7.55 (s, 1H), 9.61 (t, J=4.4 Hz, 2H), 9.69 (d, J=4.8 Hz, 2H), 9.75 (dd, J.sub.1=4.8 Hz, J.sub.2=6.8 Hz, 2H), 9.92 (t, J=4.8 Hz, 2H), 10.53 (s, 1H).
Synthesis of Compound c (Scheme 3)
[0150] To a solution of compound b (150 mg, 0.115 mmol) was added TBAF (0.15 mL of 1.0 M solution in THF, 0.15 mmol) in THF (2 mL). The solution was stirred under N.sub.2 for 30 min. and then added mixture of Compound a (150 mg, 0.124 mmol) in dry THF (10 mL) and triethylamine (5 mL). The solution was degassed with dinitrogen for 20 min; then Pd(PPh.sub.3).sub.4 (22 mg, 0.019 mmol) and CuI (4 mg, 0.021 mmol) were added to the mixture. The reaction mixture was then stirred at 50 C. for overnight under nitrogen. The solvent was removed in vacuo, and the residue was purified on a column chromatograph (silica gel) using CHCl.sub.3 as eluent. Recrystallization from CHCl.sub.3/methanol gave compound c (165 mg, 63%). (MALDI-TOF, m/z) calculated for C.sub.144H.sub.198N.sub.80.sub.6Zn.sub.2: 2267.4032; found: 2267.3987.
Synthesis of CS-DP (Scheme 3)
[0151] Compound c (150 mg, 0.066 mmol) was dissolved in a solution of dry CHCl.sub.3, two drops of piperdine and then 3-ethylrhodanine (106 mg, 0.66 mmol) were added, and the resulting solution was refluxed and stirred for 12 hours under argon. The reaction was quenched into water (30 mL). The aqueous layers were extracted with (320 mL). The organic layer was dried over NaSO.sub.4, After removal of solvent, it was purified by chromatography on a silica gel column using CHCl.sub.3 as eluent and was purified by preparative thin layer chromatography using a CHCl.sub.3 as eluents. Then the crude solid was recrystallized from CHCl.sub.3 and methanol mixture to afford CS-DP as a gray green solid (102 mg, 60%). (MALDI-TOF, m/z) calculated for C.sub.154H.sub.208N.sub.100.sub.6S.sub.4Zn.sub.2; 2554.3430; found: 2554.3836.
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[0152] 4-((10-bromoanthracen-9-yl)ethynyl)-2,5-bis(hexyloxy)benzaldehyde (compound d Scheme 4): 380 mg of 9,10-dibromoanthracene was mixed with 335 mg of 4-ethynyl-2,5-bis(hexyloxy)benzaldehyde in 30 ml THF and 5 ml of triethylamine. After degassed with N.sub.2 for 20 min, 43.6 mg Pd(PPh.sub.3).sub.4 and 7.2 mg CuI were added to the solution under N.sub.2 atmosphere. The reaction was stirred at 70 C. for overnight. The completion of the reaction was monitored by TLC. The solvent was removed by rotary evaporation. The residue was purified by column chromatography using CH.sub.2Cl.sub.2/n-hexanes=1/4 as eluent to give 378 mg of compound d (yield=57%).
[0153] 4-((10-ethynylanthracen-9-yl)-ethynyl)-2,5-bis(hexyloxy)benzaldehyde (compound e in Scheme 4): 300 mg of compound d was mixed with 1 ml of trimethylsilyl acetylene in 30 ml of THF and 5 ml of triethylamine. After degassed with N.sub.2 for 20 min, 29.3 mg PdCl.sub.2(PPh.sub.3).sub.2 and 8 mg CuI were added to the solution under N.sub.2 atmosphere. The reaction was stirred at 40 C. for overnight. The completion of the reaction was monitored by TLC. The solvent was removed by rotary evaporation. The residue was purified by column chromatography using CH.sub.2Cl.sub.2/n-hexanes=1/1 as eluent, 300 mg of compound e were collected (yield=97%). For the de-protection process, 300 mg of yellow solids were put in THF/MeOH=4/1 (v/v) to react with 1 ml of 1.0 M KOH.sub.(sq) for 2 hours at room temperature. The solvents were then removed under reduced pressure, followed by chromatographic separation on silks gel with CH.sub.2Cl.sub.2/n-hexanes=1/1 to afford 224 mg of compound f (yield=8%).
[0154] PZnACHO: 220 mg of compound f was mixed with 177 mg of PZnBr in 30 ml of THF and 5 ml of triethylamine. After degassed with N.sub.2 for 20 min, 26.9 mg of Pd(PPh.sup.3).sub.4 and 4.4 mg of CuI were added to the solution under N.sub.2 atmosphere. The reaction was stirred at 40 C. for 24 hours. The completion of the reaction was monitored by TLC. The solvent was removed by rotary evaporation. The residue was purified by column chromatography (silica gel) using CHCl.sub.3/n-hexanes=2/1 as eluent to give 238 mg of PZnACHO (yield=62%).
[0155] CS-VI: 150 mg of compound PZnACHO was dissolved in a solution of dry CHCl.sub.3, two drops of piperdine and then 3-ethylrhodanine (106 mg, 0.66 mmol) were added, and the resulting solution was refluxed and stirred for 12 h under argon. The reaction was quenched into water (30 mL). The aqueous layers were extracted with CHCl.sub.3 (320 mL). The organic layer was dried over NaSO.sub.4. After removal of solvent, it was purified by chromatography on a silica gel column using CHCl.sub.3 as eluent and was purified by preparative thin layer chromatography using a CHCl.sub.3 as eluents. Then the crude solid was recrystallized from CHCl.sub.3 and methanol mixture to afford CS-VI as a black solid (95 mg, 55%).
INDUSTRIAL APPLICABILITY
[0156] The present disclosure relates to porphyrin small molecules designed and synthesized for bulk heterojunction (BHJ) organic solar cells (OSCs). Provided are synthesized materials with strong and ordered self-assembly property, leading to form bi-continuous, interpenetrating networks which are required for efficient charge separation and transport in organic solar cells. The power conversion efficiency (PCE) of the solar cells devices based on the embodiments of the present disclosure have the highest PCE among the solution-processed BHJ solar cell based on porphyrin small molecules up to date.