ADJUSTABLE GASEOUS FUEL INJECTOR
20240426481 ยท 2024-12-26
Inventors
- Jakub Strzepek (Rzeszow, PL)
- Kian McCaldon (Orangeville, CA)
- Anna Mamrol (Tyczyn, PL)
- Owen Wong (Markham, CA)
- Maxime La Fleche (Gatineau, CA)
Cpc classification
F23R3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/286
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/14481
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel injector for a gas turbine engine combustor is provided that includes a swirler, a mounting stage, and a distributor. The swirler has a shaft, a collar, a throat section, and first and second axial ends. The throat section includes an inner radial surface that defines a central passage that extends between the swirler inner bore and the collar. The collar includes a plurality of apertures extending therethrough disposed radially outside of the central passage. The mounting stage is disposed in the inner bore, and has an annular flange, a central hub, and at least one strut. The distributor has a stem attached to a head. The stem has a distal end opposite the head portion engaged with the central hub. The head portion has an end surface and a side surface. The distributor is selectively positionable relative to the throat section.
Claims
1. A fuel injector for a gas turbine engine combustor, the fuel injector having an axial centerline, comprising: a swirler having a shaft and a collar, wherein the shaft extends from a first axial end of the swirler to the collar and the collar extends from a second axial end of the swirler to the shaft; wherein the shaft includes an inner bore that extends from the first axial end to a throat section, wherein the throat section (TS) has a TS inner radial surface that defines a passage through the throat section; wherein the collar includes a plurality of apertures, wherein each said aperture of the plurality of apertures extends between a rear aperture end disposed at a rear surface of the collar and a front aperture end disposed at a front surface of the collar, wherein the front aperture end of each said aperture of the plurality of apertures is disposed downstream of, and radially outside of, the throat section; a mounting stage disposed in the inner bore; and a distributor having a stem attached to a head, the stem is engaged with the mounting stage, and wherein the head has an end surface and a side surface, the side surface extends between the end surface and the stem, and the head has a diameter that decreases from the end surface to the stem; wherein the distributor is selectively positionable relative to the throat section.
2. The fuel injector of claim 1, wherein the TS inner radial surface is separated from the side surface of the head by a separation distance; and wherein the distributor is selectively positionable relative to the throat section in a first position having a first separation distance and in a second position having a second separation distance, and the second separation distance is greater than the first separation distance.
3. The fuel injector of claim 2, wherein the distributor head is conical-shaped and at least a portion of the side surface extends along a straight line.
4. The fuel injector of claim 1, wherein the stem of the distributor includes distal end and the distal end is in a threaded engagement with the mounting stage, and a position of the distributor relative to the throat section is adjustable by increasing an amount of the threaded engagement between the distal end of the stem and the mounting stage or decreasing the amount of the threaded engagement between the distal end of the stem and the mounting stage.
5. The fuel injector of claim 4, wherein the mounting stage includes a stem locking mechanism configured to lock the distributor stem relative to the central hub.
6. The fuel injector of claim 5, wherein the mounting stage includes an annular flange, a central hub, and at least one strut extending radially between the annular flange and the central hub, and the stem of the distributor is in the threaded engagement with the central hub.
7. The fuel injector of claim 6, wherein the at least one strut of the mounting stage is a plurality of vanes, and each said vane of the plurality of vanes extends radially between the annular flange and the central hub.
8. The fuel injector of claim 6, further comprising at least one shim disposed axially between a base surface of the inner bore and the annular flange of the mounting stage.
9. The fuel injector of claim 8, wherein the mounting stage is threadedly engaged with the inner bore.
10. The fuel injector of claim 1, wherein the inner bore has an inner bore diameter and the throat section (TS) has a TS inner diameter, and the inner bore diameter is greater than the TS inner diameter.
11. The fuel injector of claim 1, wherein the plurality of apertures includes a plurality of first apertures and a plurality of second apertures; wherein the front aperture end of each said first aperture of the plurality of first apertures is disposed at a first radial distance from the axial centerline, and the front aperture end of each said second aperture of the plurality of second apertures is disposed at a second radial distance from the axial centerline, wherein the first radial distance is greater than the second radial distance.
12. The fuel injector of claim 11, wherein the collar includes an annular first front end surface and an annular second front end surface; wherein the first front end annular surface extends from the second axial end to the annular second front end surface; and wherein the front aperture end of each said first aperture is disposed in the first front end annular surface, and the front aperture end of each said first aperture is disposed in the first front end annular surface.
13. The fuel injector of claim 1, wherein the TS inner radial surface is arcuately configured and the throat section has a first diameter at an intersection between the inner bore and the throat section, and a second diameter at an axial position downstream of the intersection between the inner bore and the throat section, wherein the second diameter is less than the first diameter.
14. The fuel injector of claim 13, wherein the inner bore includes a first inner bore disposed at a first inner bore diameter and a second inner bore disposed at a second inner bore diameter, wherein the second inner bore diameter is less than the first inner bore diameter; wherein the second inner bore extends from the intersection between the inner bore and the throat section, and the mounting stage is disposed in the second inner bore.
15. The fuel injector of claim 1, wherein the fuel injector is configured for use with a gaseous fuel.
16. A fuel injector for a gas turbine engine combustor, the fuel injector having an axial centerline, comprising: a swirler having a shaft and a collar, wherein the shaft extends from a first axial end of the swirler to the collar and the collar extends from a second axial end of the swirler to the shaft; wherein the shaft includes an inner bore that extends from the first axial end to a throat section, wherein the throat section (TS) has a TS inner radial surface that defines a passage through the throat section; wherein the collar includes a plurality of apertures, wherein each said aperture of the plurality of apertures extends between a rear aperture end disposed at a rear surface of the collar and a front aperture end disposed at a front surface of the collar, wherein the front aperture end of each said aperture of the plurality of apertures is disposed downstream of, and radially outside of, the throat section; a tube member configured to be received within the inner bore of the shaft, the tube member including a mounting stage; and a distributor having a stem attached to a head, the stem is engaged with the mounting stage, and wherein the head has an end surface and a side surface, the side surface extends between the end surface and the stem, and the head has a diameter that decreases from the end surface to the stem; wherein the distributor is selectively positionable relative to the throat section.
17. The fuel injector of claim 16, wherein the TS inner radial surface is separated from the side surface of the head by a separation distance; and wherein the distributor is selectively positionable relative to the throat section in a first position having a first separation distance and in a second position having a second separation distance, and the second separation distance is greater than the first separation distance.
18. The fuel injector of claim 17, wherein the stem of the distributor includes distal end and the distal end is in a threaded engagement with the mounting stage, and a position of the distributor relative to the throat section is adjustable by increasing an amount of the threaded engagement between the distal end of the stem and the mounting stage or decreasing the amount of the threaded engagement between the distal end of the stem and the mounting stage.
19. The fuel injector of claim 16, wherein the plurality of apertures includes a plurality of first apertures and a plurality of second apertures; wherein the front aperture end of each said first aperture of the plurality of first apertures is disposed at a first radial distance from the axial centerline, and the front aperture end of each said second aperture of the plurality of second apertures is disposed at a second radial distance from the axial centerline, wherein the first radial distance is greater than the second radial distance.
20. A method of calibrating a fuel injector within a gas turbine engine combustor, the method comprising: providing an adjustable fuel injector that includes: a swirler having a shaft and a collar, wherein the shaft extends from a first axial end of the swirler to the collar and the collar extends from a second axial end of the swirler to the shaft; wherein the shaft includes an inner bore that extends from the first axial end to a throat section, wherein the throat section (TS) has a TS inner radial surface that defines a passage through the throat section; wherein the collar includes a plurality of apertures, wherein each said aperture of the plurality of apertures extends between a rear aperture end disposed at a rear surface of the collar and a front aperture end disposed at a front surface of the collar, wherein the front aperture end of each said aperture of the plurality of apertures is disposed downstream of, and radially outside of, the throat section; a mounting stage disposed in the inner bore; and a distributor having a stem attached to a head, the stem is engaged with the mounting stage, and wherein the head has an end surface and a side surface, the side surface extends between the end surface and the stem, and the head has a diameter that decreases from the end surface to the stem; wherein the distributor is selectively positionable relative to the throat section; calibrating the adjustable fuel injector (AFI) by positioning the distributor relative to the throat section of the adjustable fuel injector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0034]
[0035] Referring to
[0036] Referring to
[0037] The collar 54 is defined by a first front end surface 70, a second front end surface 72, a rear surface 74, an outer radial surface 76, a plurality of inner radial apertures 78, and a plurality of outer radial apertures 80. The outer radial surface 76 extends axially between the first front end surface 70 and the rear surface 74. The second front end surface 72 extends between the throat section 56 and the first front end surface 70. The inner radial apertures 78 extend between the rear surface 74 and the second front end surface 72, and the outer radial apertures 80 extend between the rear surface 74 and the first front end surface 70. The inner radial apertures 78 are circumferentially spaced apart from one another around the second front end surface 72; e.g., uniformly circumferentially spaced. The outer radial apertures 80 are circumferentially spaced apart from one another around the first front end surface 70; e.g., uniformly circumferentially spaced. The outer radial apertures 80 are disposed radially outside of the inner radial apertures 78. The present disclosure is not limited to any particular configuration of the inner and/or outer radial apertures 78, 80 (e.g., geometric shape, volumetric size, angular orientation, and the like) and is not limited to any particular number of inner and/or outer radial apertures 78, 80.
[0038] The throat section 56 extends between a downstream end 82 that is contiguous with the second front end surface 72 and an upstream end 84 that is contiguous with the second inner bore 64. The throat section 56 includes an inner radial surface 86 that defines a central passage 88 that extends between the downstream and upstream ends 82, 84. The central passage 88 has an inner diameter that may vary between the downstream and upstream ends 82, 84. In the embodiments shown in
[0039] Referring to
[0040] Referring to
[0041] The mounting stage 38 may be secured within an inner bore of the swirler shaft 52 in a variety of different ways. For example, the annular flange 102 may be in threaded engagement with an inner bore, or the mounting stage 38 may be fixed within an inner bore by a mounting stage locking mechanism 114 (see
[0042] Referring to
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[0044] In the embodiment diagrammatically illustrated in
[0045] In the embodiment diagrammatically illustrated in
[0046] In the embodiment diagrammatically illustrated in
[0047] During operation of the present disclosure fuel injector 32, fuel (gaseous or liquid) is passed through the fuel injector 32 and expelled into the combustor 26 for combustion. The fuel passes through the throat section 56 between the throat inner radial surface 86 and the distributor side wall surface 98. Subsequently, the fuel flow mixes with air flow exiting the inner and outer radial apertures 78, 80. The orientation of the inner and outer radial apertures 78, 80 are chosen to provide a desirable flow distribution of the fuel and air mixture for combustion. The ability of the adjust the flow area between the throat inner radial surface 86 and the distributor side wall surface 98 facilitates producing uniform fuel/air mixture distributions for all of the fuel injectors 32 in the combustor 26.
[0048] As detailed herein, for a variety of reasons (e.g., part durability, control emissions, ignition and flame stability, and to provide uniformity amongst a plurality of fuel injectors 32 in a combustor 26) it is desirable to be able to selectively adjust the flow area through/calibrate a fuel injector 32. The ability to selectively adjust the flow area through/calibrate a fuel injector 32 also provides a desirable means to address manufacturing tolerances rather than manufacturing to exceedingly tight tolerances. Furthermore, in the event it is necessary to replace a fuel injector 32 in an existing engine, it may be desirable to adjust that replacement fuel injector 32 to match the existing fuel injectors to improve uniformity. The present disclosure fuel injector 32 makes this possible.
[0049] While the principles of the disclosure have been described above in connection with specific apparatuses and methods, it is to be clearly understood that this description is made only by way of example and not as limitation on the scope of the disclosure. Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details.
[0050] It is noted that the embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a block diagram, etc. Although any one of these structures may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc. The singular forms a, an, and the refer to one or more than one, unless the context clearly dictates otherwise. For example, the term comprising a specimen includes single or plural specimens and is considered equivalent to the phrase comprising at least one specimen. The term or refers to a single element of stated alternative elements or a combination of two or more elements unless the context clearly indicates otherwise. As used herein, comprises means includes. Thus, comprising A or B, means including A or B, or A and B, without excluding additional elements.
[0051] It is noted that various connections are set forth between elements in the present description and drawings (the contents of which are included in this disclosure by way of reference). It is noted that these connections are general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. Any reference to attached, fixed, connected or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option.
[0052] No element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f) unless the element is expressly recited using the phrase means for. As used herein, the terms comprise, comprising, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0053] While various inventive aspects, concepts and features of the disclosures may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts, and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present application. Still further, while various alternative embodiments as to the various aspects, concepts, and features of the disclosuressuch as alternative materials, structures, configurations, methods, devices, and components, and so onmay be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts, or features into additional embodiments and uses within the scope of the present application even if such embodiments are not expressly disclosed herein. For example, in the exemplary embodiments described above within the Detailed Description portion of the present specification, elements may be described as individual units and shown as independent of one another to facilitate the description. In alternative embodiments, such elements may be configured as combined elements. It is further noted that various method or process steps for embodiments of the present disclosure are described herein. The description may present method and/or process steps as a particular sequence. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of the steps set forth in the description should not be construed as a limitation.