SPACECRAFT PAYLOAD HOLD DOWN AND RELEASE DEVICE AND METHOD

Abstract

A multiple hold down and release device for restraining and releasing a payload from a spacecraft performs methods to release a payload from a spacecraft and install a multiple hold down and release device. At a periphery, the device includes hold-down assemblies. Each assembly has a hold-down bracket configured to attach to the payload and a hold-down support, both having conical mating surfaces. Each hold-down support includes a torsion spring(s) around an axis. In pairs of connecting levers, each lever includes a first end coupling to a corresponding hold-down support such that each corresponding lever is articulated with the corresponding hold-down support through an axis; and a second end opposite the first end. Restraint cables join second ends of each pair of connecting levers and are arranged radially with a central area where the restraint cables cross. A central release actuator is configured for cutting the restraint cables.

Claims

1. A multiple hold down and release device for restraining and releasing a payload from a spacecraft, comprising: a plurality of hold-down assemblies placed on a periphery of the device, each of the hold-down assemblies comprising a hold-down bracket configured to be attached to the payload and a hold-down support joined to the spacecraft, the hold down bracket and the hold-down support comprising conical mating surfaces, each hold-down support comprising at least one torsion spring around an axis, a plurality of pairs of connecting levers, each one of the connecting levers comprising a first end configured to be coupled to a corresponding hold-down support such that each corresponding lever is articulated with the corresponding hold-down support through the axis; and a second end opposite to the first end, a plurality of restraint cables engaging the second ends of each pair of connecting levers and arranged radially with a central area where the restraint cables cross, and a central release actuator configured to cut the restraint cables.

2. A multiple hold down and release device for restraining and releasing a payload from a spacecraft, comprising: a plurality of hold-down assemblies placed on a periphery of the device, each one of the hold-down assemblies comprising a hold-down bracket configured to be attached to the payload and a hold-down support joined to the spacecraft, the hold down bracket and the hold-down support comprising conical mating surfaces, each hold-down support comprising at least one torsion spring around an axis, a plurality of connecting levers, each one of the connecting levers comprising a first end configured to be coupled to a corresponding hold-down support such that each corresponding lever is articulated with the corresponding hold-down support through the axis; and a second end opposite to the first end, a restraint cable that engages the second ends of the connecting levers, and a release actuator configured to cut the restraint cable.

3. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, further comprising a damper on each hold-down support that limits motion of the lever around the corresponding axis.

4. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, further comprising a latch on each hold-down support configured for retaining the corresponding lever after release.

5. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, further comprising a strain gauge on the connecting levers.

6. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, wherein the central release actuator is a thermal knife or a cutter.

7. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, wherein the restraint cables are made of kevlar.

8. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, further comprising a tensioner adjacent the second end of each connecting lever to apply preload on each second end of each connecting lever.

9. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, in which the hold-down assemblies are arranged in a circular configuration in plan view.

10. The multiple hold down and release device for restraining and releasing a payload from a spacecraft, according to claim 1, in which the hold-down assemblies are arranged in a polygonal configuration in plan view.

11. A method to release a payload from a spacecraft, the method using the multiple hold down and release device of claim 1, such that in a hold down position the payload is attached to the spacecraft at a plurality of discrete points by the corresponding hold-downs brackets, the hold-down supports being attached to the spacecraft, the method comprising the following steps: activating the release actuator, such that the release actuator cuts the restraint cables, the connecting levers of each pair of connecting levers are released from the corresponding restraint cable and rotate by elastic energy and the at least one torsion spring, and the first end of each lever is released from the corresponding hold-down bracket to unlock the corresponding hold-down bracket, allowing the separation of the payload from the spacecraft.

12. A method to install a multiple hold down and release device for restraining and releasing a payload from a spacecraft, the method using the multiple hold down and release device of claim 1, comprising the following steps: attaching the hold-down supports to the spacecraft, attaching the hold-down brackets to the payload, joining and preloading the second ends of each pair of connecting levers with a restraint cable, and attaching the central release actuator to the spacecraft, such that the central release actuator is placed on the central area where the restraint cables cross.

13. A method to release a payload from a spacecraft, the method using the multiple hold down and release device of claim 2, such that in a hold down position the payload is attached to the spacecraft at a plurality of discrete points by the corresponding hold-downs brackets, the hold-down supports being attached to the spacecraft, the method comprising the following steps: activating the actuator, such that the actuator cuts the restraint cable, the connecting levers are released from the restraint cable and rotate by elastic energy and the at least one torsion spring, and the first end of each lever is released from the corresponding hold-down bracket to unlock the corresponding hold-down bracket, allowing separation of the payload from the spacecraft.

14. A method to install a multiple hold down and release device for restraining and releasing a payload from a spacecraft, the method using the multiple hold down and release device of claim 2, comprising the following steps: attaching the hold-down supports to the spacecraft, attaching the hold-down brackets to the payload, joining and preloading the second ends of the connecting levers with a restraint cable, and attaching the release actuator to the spacecraft such that the release actuator is placed on the restraint cable.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0040] FIG. 1 shows a view of the multiple hold down and release device of the invention attaching a payload to a spacecraft in a stowed mode.

[0041] FIG. 2 shows a view of the multiple hold down and release device of FIG. 1 in a deployed mode.

[0042] FIG. 3 shows a detailed view of several elements of the multiple hold down and release device of the invention in the stowed mode.

[0043] FIG. 4 shows a detailed view of several elements of the multiple hold down and release device of the invention in a deployed mode.

[0044] FIGS. 5, 6, 7 and 8 show bottom views of different configurations for multiple hold down and release devices of the invention.

[0045] FIGS. 9 and 10 show a view of a restraint cable before and after being cut by the central release actuator.

[0046] FIG. 11 shows a plurality of restraint cables arranged radially with a central area where the restraint cables cross and with a central release actuator.

DETAILED DESCRIPTION OF THE INVENTION

[0047] FIG. 1 shows the multiple hold down and release device of the invention attaching a payload 3 to a spacecraft 4 in a closed or stowed mode, and FIG. 2 shows the multiple hold down and release device of FIG. 1 in an open or deployed mode, with the payload 3 released.

[0048] This multiple hold down and release device for restraining and releasing a payload 3 from a spacecraft 4 comprises: [0049] a plurality of hold-down assemblies 19 (see FIGS. 3 and 4) placed on the periphery of the device, each one of them comprising a hold-down bracket 11 configured to be attached to the payload 3 and a hold-down support 20 joined to the spacecraft 4, both of them with conical mating surfaces 10, 10, each hold-down support 20 comprising at least one torsion spring 9 around an axis17, [0050] a plurality of pairs of connecting levers 5, each one of the connecting levers 5 comprising a first end 14 configured to be coupled to a corresponding hold-down support 20 such that each corresponding lever 5 is articulated with the corresponding hold-down support 20 through an axis 17 and a second end 15 opposite to the first end 14, [0051] a plurality of restraint cables 6 (see FIGS. 5, 7 and 8) that engage the second ends 15 of each pair of connecting levers 5 and are arranged radially with a central area where the restraint cables 6 cross, and [0052] a central release actuator 1 configured to be able to cut the restraint cables 6.

[0053] Another version of the multiple hold down and release device for restraining and releasing a payload 3 from a spacecraft 4 is shown in FIG. 6, and comprises: [0054] a plurality of hold-down assemblies 19 (see FIGS. 3 and 4) placed on the periphery of the device 1, each one of them comprising a hold-down bracket 11 configured to be attached to the payload 3 and a hold-down support 20 joined to the spacecraft 4, both of them with conical mating surfaces 10, 10, each hold-down support 20 comprising at least one torsion spring 9 around an axis 17, [0055] a plurality of connecting levers 5, each one of the connecting levers 5 comprising a first end 14 configured to be coupled to a corresponding hold-down support 20 such that each corresponding lever 5 is articulated with the corresponding hold-down support 20 through an axis 17; and a second end 15 opposite to the first end 14, [0056] one restraint cable 6 (see FIG. 6) that engages the second ends 15 of the connecting levers 5, and [0057] a release actuator 1 configured to be able to cut the restraint cable 6.

[0058] In the version of FIG. 6 one single restraint cable 6 can connect the second ends 15 of all the levers 5 simultaneously.

[0059] The device of the invention provides hold down and structural continuity between the payload 3 and the spacecraft 4 at the desired number and location of discrete points (hold down assemblies 19) and is released simultaneously by the activation of a unique release actuator 1.

[0060] Each of the hold-down assemblies 19 is composed by a fixed subassembly (hold down support 20) that stays on the spacecraft 4, and a hold down bracket 11 attached to the payload 3. Both of them stay together upon release by means of a cup-cone contact with conical mating surfaces 10, 10 preloaded by a release lever 5.

[0061] These levers 5 apply on the deployable bracket 11 a force F (D/d) times higher than the load f applied by the tension cable 6, according to FIG. 3, where distances D and d can be seen. This force F allows to retain the cone of the deployable bracket 11 within the cone of the hold down support 20. The load f is applied on the cables 6 through tensioning elements 13, and can be monitored through the preload measurement sensors 2 placed on the levers 5.

[0062] When the release actuator 1 slices the tensioned restraint cables 6, the involved levers 5 free the preload on the deployable brackets 11 and are retracted back around their axes 17 thanks to the at least one torsion spring 9.

[0063] The multiple hold down and release device for restraining and releasing a payload 3 from a spacecraft 4 may comprise a damper 8 on each hold-down support 20 that limits the motion of the lever 5 around the corresponding axis 17.

[0064] The multiple hold down and release device for restraining and releasing a payload 3 from a spacecraft 4, may additionally comprise a latch 7 on each hold-down support 20 suitable for retaining the corresponding lever 5.

[0065] Once retracted, the motion of the levers 5 is damped to reduce the shock emission, and they are captured in their final position in a latch 7 so that they do not compromise the deployment of the payload brackets 11.

[0066] The multiple hold down and release device for restraining and releasing a payload 3 from a spacecraft 4 may additionally comprise a strain gauge 2 on the connecting levers 5.

[0067] In another embodiment, the central release actuator 1 is a thermal knife or a cutter.

[0068] In another embodiment the restraint cables 6 are made of fusible material (for instance, kevlar) that can be sliced with thermal knives or cuttable material (for instance, steel) for conventional cutter actuators.

[0069] The multiple hold down and release device for restraining and releasing a payload 3 from a spacecraft 4 may additionally comprise a tensioner 13 adjacent the second end 15 of each connecting lever 5 to apply preload on each second end 15 of each connecting lever 5.

[0070] In an embodiment, the hold-down assemblies 19 are arranged in a circular configuration in plan view (FIG. 5).

[0071] In an embodiment, the hold-down assemblies 19 are arranged in a polygonal configuration in plan view (FIGS. 7 and 8).

[0072] A method to release a payload 3 from a spacecraft 4 uses a multiple hold down and release device of FIG. 5, 7 or 8, such that in a hold down position the payload 3 is attached to the spacecraft 4 at a number of discrete points by means of the corresponding hold-downs brackets 11, the hold-down supports 20 being attached to the spacecraft 4, the method comprising the following steps: [0073] activating the actuator 1, such that it cuts the restraint cables 6, [0074] the connecting levers 5 of each pair of connecting levers 5 are released from the corresponding restraint cable 6 and rotate by means of its elastic energy and the at least one torsion spring 9, and [0075] the first end 14 of each lever 5 is released from the corresponding hold-down bracket 11 to unlock the corresponding hold-down bracket 11, allowing the separation of the payload 3 from the spacecraft 4.

[0076] A method to install a multiple hold down and release device for restraining and releasing a payload from a spacecraft uses a multiple hold down and release device of FIG. 5, 7 or 8 comprising the following steps: [0077] attaching the hold-down supports 20 to the spacecraft 4, [0078] attaching the hold-down brackets 11 to the payload 3, [0079] joining and preloading the second ends 15 of each pair of connecting levers 5 with a restraint cable 6, and [0080] attaching the central release actuator 1 to the spacecraft 4, such that the central release actuator 1 is placed on the central area where the restraint cables 6 cross.

[0081] A method to release a payload 3 from a spacecraft 4 uses a multiple hold down and release device of FIG. 6, such that in a hold down position the payload 3 is attached to the spacecraft 4 at a number of discrete points by means of the corresponding hold-downs brackets 11, the hold-down supports 20 being attached to the spacecraft 4, the method comprising the following steps: [0082] activating the actuator 1, such that it cuts the restraint cable 6, [0083] the connecting levers 5 are released from the restraint cable 6 and rotate by means of its elastic energy and the at least one torsion spring 9, and [0084] the first end 14 of each lever 5 is released from the corresponding hold-down bracket 11 to unlock the corresponding hold-down bracket 11, allowing the separation of the payload 3 from the spacecraft 4.

[0085] A method to install a multiple hold down and release device for restraining and releasing a payload from a spacecraft, uses a multiple hold down and release device of FIG. 6, comprising the following steps: [0086] attaching the hold-down supports 20 to the spacecraft 4, [0087] attaching the hold-downs brackets 11 to the payload 3, [0088] joining and preloading the second ends 15 of the connecting levers 5 with a restraint cable 6, and [0089] attaching the release actuator to the spacecraft 4 such that the release actuator 1 is placed on the restraint cable 6.

[0090] FIGS. 9 and 11 show a release actuator 1 configured for simultaneous cutting of several restraint cables 6, while FIG. 10 shows a release actuator 1 configured to cut a restraint cable 6 little by little.

[0091] Although the present invention has been fully described in connection with preferred embodiments, it is evident that modifications may be introduced within the scope thereof, not considering this as limited by these embodiments, but by the contents of the following claims.