OPTOELECTRONIC SEMICONDUCTOR DEVICE AND GLASSES
20230092838 · 2023-03-23
Inventors
Cpc classification
G02B6/2804
PHYSICS
H01S5/4093
ELECTRICITY
G02B6/1228
PHYSICS
G01B9/02094
PHYSICS
G02B6/12007
PHYSICS
International classification
Abstract
In at least one embodiment, the optoelectronic semiconductor device comprises a carrier, a first semiconductor laser configured to emit a first laser radiation and applied on the carrier, and a multi-mode waveguide configured to guide the first laser radiation and also applied on the carrier, wherein the multi-mode waveguide comprises at least one furcation and a plurality of branches connected by the at least one furcation.
Claims
1. An optoelectronic semiconductor device comprising: a carrier; a first semiconductor laser configured to emit a first laser radiation and applied on the carrier; and a multi-mode waveguide configured to guide the first laser radiation and also applied on the carrier, wherein the multi-mode waveguide comprises at least one furcation and a plurality of branches connected by the at least one furcation.
2. The optoelectronic semiconductor device according to claim 1, further comprising at least one second semiconductor laser configured to emit at least one second laser radiation, wherein the multi-mode waveguide comprises at least two first branches configured to receive the first laser radiation and the at least one second laser radiation, wherein the at least one furcation is configured to merge the first laser radiation with the at least one second laser radiation to get a merged laser radiation.
3. The optoelectronic semiconductor device according to claim 2, wherein the multi-mode waveguide comprises exactly one second branch on a side of the at least one furcation facing away from the first semiconductor laser and the at least one second semiconductor laser, the second branch is configured to emit the merged laser radiation.
4. The optoelectronic semiconductor device according to claim 1, wherein the first semiconductor laser comprises a laser substrate and a semiconductor layer sequence as well as a first metallization, wherein the semiconductor layer sequence and the first metallization are located on the same side of the laser substrate, and wherein the first semiconductor laser is an edge-emitting laser.
5. The optoelectronic semiconductor device according to claim 1, wherein the multi-mode waveguide comprises a substrate body and a guidance structure protruding from the substrate body, the guidance structure is configured to guide the first laser radiation by means of internal total reflection, wherein the multi-mode waveguide further comprises a second metallization, wherein the guidance structure and the second metallization are located on the same side of the substrate body.
6. The optoelectronic semiconductor device according to claim 5, wherein the substrate body is attached to the carrier so that the guidance structure and the second metallization face the carrier, wherein an emission region of the first semiconductor laser is located close to the carrier to level with the guidance structure.
7. The optoelectronic semiconductor device according to claim 6, wherein, seen in top view of the guidance structure, the second metallization is located laterally displaced relative to the guidance structure, wherein the second metallization projects beyond the guidance structure and is configured to adjust a distance of the guidance structure from the carrier.
8. The optoelectronic semiconductor device according to claim 1, wherein the multi-mode waveguide is configured to merge red, green and blue laser radiation, and wherein an output region of the multi-mode waveguide has an area of at most 30 μm×30 μm.
9. The optoelectronic semiconductor device according to claim 1, wherein the multi-mode waveguide further comprises a scatter region configured to scatter the first laser radiation.
10. The optoelectronic semiconductor device according to claim 9, wherein the scatter region is located on a side of the at least one furcation remote from the first semiconductor laser.
11. The optoelectronic semiconductor device according to claim 9, wherein the scatter region comprises a plurality of randomly distributed scatter centers.
12. The optoelectronic semiconductor device according to claim 1, wherein, seen in top view of the multi-mode waveguide, the at least one furcation is of S-shape so that the at least one furcation is composed of a right-turning bend and of a left-turning bend.
13. The optoelectronic semiconductor device according to claim 12, wherein a bending angle of the at least one furcation is at most 21.4°.
14. The optoelectronic semiconductor device according to claim 1, comprising a plurality of the furcations merging with the branches at different locations.
15. The optoelectronic semiconductor device according to claim 1, wherein the multi-mode waveguide further comprises an input coupling structure facing the first semiconductor laser, wherein the input coupling structure comprises at least one section in which the respective branch narrows in a direction away from the first semiconductor laser.
16. The optoelectronic semiconductor device according to claim 15, wherein the input coupling structure comprises an input face facing the first semiconductor laser, the input face is tilted relative to a longitudinal axis of the respective branch.
17. The optoelectronic semiconductor device according to claim 1, wherein a number of branches facing the first semiconductor laser is smaller than or equal to a number of branches located at a side of the at least one furcation remote from the first semiconductor laser, wherein the multi-mode waveguide is configured as part of an interferometer.
18. Glasses configured for augmented reality or virtual reality applications, comprising: at least one optoelectronic semiconductor device according to claim 1; and at least one field of vision illuminated by the at least one optoelectronic semiconductor device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In the figures:
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
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[0062]
DETAILED DESCRIPTION
[0063]
[0064] For example, the guidance structure 43 of the multi-mode waveguide 4 is applied on a low refractive index substrate body 44, typically glass or fused silica. Alternatively, the substrate can be, for example, silicon with at least a 1 μm thick layer of SiO.sub.2. Preferably, the SiO.sub.2 layer should have a thickness of at least 2 μm to ensure high confinement and to avoid losses from evanescent coupling into the silicon substrate which is also absorbing for visible wavelengths. The guidance structure 43 comprises the three input branches 41 through which the laser radiations L1, L2 are coupled via an input face 49 for each R, G, and B semiconductor laser 31, 32. The three guidance structures 41 make an S-bend where they fuse into a single region, called the combining region or furcation 40. The output branch 42 transmits the light from the combining region to an output facet.
[0065] To minimize losses, especially in the combining region, and to have a large angular coupling tolerance, it is desirable to have a high refractive index contrast between the guidance structure 43 and the substrate body 44. For example, the guidance structure 43 can be made from Si.sub.3N.sub.4 due to ease of wafer level processing and a refractive index of about 2.06, compared to fused silica for which the refractive index is about 1.46, at a wavelength of 520 nm.
[0066] As shown in
[0067] One disadvantage of the high index contrast is that the output emission angle is large and may be more difficult to collimate. One can also use a lower index waveguide material such as Al.sub.2O.sub.3 or a high index glass deposited on a low index glass substrate to reduce the output angle, but at the cost of reduced confinement and lower number of modes.
[0068] For example, the multi-mode waveguide 4 is provided with at least one second metallization 52. In particular, there can be one second metallization 52 along each side of the guidance structure 43 and/or along edges of the substrate bode 44, seen in top view, compare
[0069] As an option, a scatter region 46, also referred to as mode-mixing region, follows, which comprises, for example, a plurality of scatter centers 47 that can be fabricated lithographically. An additional propagation length LB in the output branch 42 is desirable to help dephase the modes into which the input light is scattered. The additional propagation length LB follows the scatter region 46. For example, the additional propagation length LB is at least 0.5 mm and/or at most 10 mm.
[0070] It is also possible to include a scatter region at the input facets or the output facet. However, if the input facet has a scattering region, this may help with some mode mixing, but may lead to additional losses. On the output side, it may diffuse the output pattern, but does not really accomplish mixing of waveguide modes.
[0071] That is, as is also possible in all other exemplary embodiments, the multi-mode waveguide 4 of
[0072] To fabricate a useful scatter region 46 without significant impact on waveguide efficiency, preferably the scatter region 46 has a strong forward scattering, but weak back-scattering to minimize losses. The mode-mixing can be accomplished by various approaches that are compatible with lithography methods, such as photolithography. In one example, sub-micron holes as the scatter centers 47 can be etched into the material of the guidance structure 43. Holes having diameters of between 0.3 μm to 0.5 μm, for example, will have strong forward directed scattering. For example, four such holes can be randomly aligned along the direction of propagation, and will induce multiple scattering in the forward direction that will appropriately scatter excitation of a particular superposition of modes from a given input LD position into all available output waveguide modes. Other approaches include random or perturbed wall features. Forming a diffusing surface on the LD input faces 49 can also be done.
[0073] The output facet of the second branch 42 is the source for the emitted light L used, for example, by an optical system that follows the semiconductor device 1 downstream, not illustrated. Typically, in particular seen in cross-section, the single output branch 42 should have the same dimensions as the input branches 41 to make sure that all modal excitation on the input branches 41 can be excited in the output branch 42. Making the output branch 42 with a narrower width W than the input branches 41 may result in reflection of energy for certain combinations of input semiconductor laser alignment, creating additional losses. This roughly couples a higher étendue source, due to all the possible semiconductor laser alignment configurations, to a smaller étendue optical system.
[0074] In
[0075] For example, a horizontal alignment tolerance is achieved by making a multi-mode rectangular waveguide input face 49 as shown in
[0076] For example, the emission region 30 of the semiconductor lasers 31, 32 is about 2 μm×1 μm. As with typical ridge waveguide lasers, the input beams L1, L2 would be polarized in the waveguide plane, that is, horizontally. A Si.sub.3N.sub.4 straight rectangular ridge waveguide is bounded by a silica substrate on the bottom and the other three surfaces by air, for example, compare
[0077] An LD coupling efficiency C is determined by the ratio of power within the waveguide 4 to the incident LD power, compare
[0078] In
[0079] For example, the numerical values provided in
[0080] In practical PLCs where the lateral dimensions of the LDs and/or COSAs have a lower limit of the spacing of the input branches or furcations, typical input furcation lengths would be on the order of at least 200 μm, and typically at least 500 μm. For example, if the furcation spacing were limited to 400 μm, the furcation lengths would be on the order of 1 mm in order to maintain the required bend angles.
[0081] In a further possible embodiment, the waveguide emission region is square, and not rectangular. Then, W=H applies. Typical widths W=3 μm. In this case, the coupling efficiency is almost constant over lateral variation of ±1.0 μm, concerning the positions of the semiconductor lasers 31, 32. The S-bend results for the combiner region 40 are close to the rectangular case, with θ.sub.B<18° being preferred.
[0082] Otherwise, the same as for
[0083] According to
[0084] To achieve passive, highly accurate vertical alignment of the at least one emission point 30 and the vertical center of the waveguide input face 49, both the semiconductor lasers 31, 32 and the multi-mode waveguide 4 are flipped as shown in
[0085] Therefore, by adjusting the metallization thickness and/or bonding thickness of the PLC pads 52, one can precisely match the emission point 30 and the vertical center of the waveguide input face 49 during bonding. Only the flatness of the heat transfer carrier 2, which is, for example, of AlN, and consistency of the solder preform or bonding material thicknesses should be ensured.
[0086] Otherwise, the same as for
[0087] In
[0088] With respect to coherence issues in laser scanning AR/VR systems 10 in particular, coherent artifacts and speckle effects can degrade image quality. Coherent artifacts such as Newton ring formation can be caused by inter-optic reflections. For example, a relay optic that transmits a secondary image from a diffuser or micro-lens array plane to a waveguide combiner of the glasses may introduce such artifacts. Calculations based on paraxial Fourier optics indicate that the spatial field profiles formed at the emission region of the multi-mode waveguide 4 may not have any significant effect on these artifacts. Here, only the laser bandwidth and even spectral shape have a significant influence.
[0089] For speckle, three mechanisms may be important. The first is from the glasses waveguide combiner, not shown. If the observer's pupils are large enough to capture more than one bounce from said waveguide combiner, then one effectively has a double slit which will produce fine interference fringes in the retina. These will not wash out during scanning as they come from fixed interference points. A second contribution can be from errors in the fabrication of the gratings in 1D or 2D waveguide combiners. The inaccuracies lead to scattering which would have a speckle pattern appearance. A third potential mechanism is from an intermediate micro-lens array, MLA, or diffuser which expands the field-of-view to fill the waveguide combiner aperture.
[0090] The multi-mode waveguide 4 described herein could help alleviate some of these problems by making the near-field distribution spatially incoherent.
[0091] Otherwise, the same as for
[0092] In
[0093] In
[0094] In
[0095] According to
[0096] In
[0097] Each one of the guidance structures 43 of
[0098] Otherwise, the same as for
[0099] In
[0100] As shown in
[0101] In
[0102] According to
[0103] A second method to achieve similar performance advantages is to apply anti-reflection coatings to the input face 49 of each input branch 41. As each R, G, and B laser color will have different anti-reflection coating requirements, it is difficult to apply a single anti-reflection coating, such as a quarter-wave SiO.sub.2 layer on top of each waveguide input face 49, as they would all require different thicknesses. Therefore, a single multilayer coating with anti-reflection windows at each of the desired wavelengths is preferred.
[0104] In
[0105] According to
[0106] Otherwise, the same as for
[0107] In
[0108] In particular, the S-bend can be parametrized by Bézier curves, where the (x, y) location of the center of the waveguide is given by the following parametric formula, also referred to as Equation (1):
[0109] In Equation Zrror! Reference source not found., the curves are a function of four control points P.sub.i=(x.sub.i, y.sub.i). The parameter t is varied from 0 to 1 to form the full curve. The coefficient
is the binomial coefficient of order n. The table in
[0110] The results show that geometric parameters have a very strong effect on combining efficiency, with only the longest S-bend showing high efficiency. Generally, one considers the minimum radius of curvature in the bend which can lead to loss of confinement and radiative loss. As shown in
[0111] Comparing the combining efficiency results in the table with ρ.sub.min does correlate with T.sub.c but the difference in ρ.sub.min between the 80 μm and 120 μm simulations is very small and seems unlikely to explain the very large difference in T.sub.c. In fact, the results quantitatively agree in order of magnitude with the simple calculations in
[0112] Therefore, in a first embodiment where the maximum wavelength is no more than 620 nm for a 3 μm wide Si.sub.3N.sub.4 waveguide on fused silica, the waveguide is specified by overlapping at least 2 branches, at least one having the parametric shape of an S-curve as specified by Equation Error! Reference source not found., with a bend angle θ.sub.B<21.5° and a maximum slope θ.sub.max<30°. This should also constrain ρ.sub.min>58 μm. Of course, similar constraints can be found for other wavelengths and waveguide widths
[0113] Thus,
[0114]
[0115] The data provided in
[0116] The components shown in the figures follow, unless indicated otherwise, exemplarily in the specified sequence directly one on top of the other. Components which are not in contact in the figures are exemplarily spaced apart from one another. If lines are drawn parallel to one another, the corresponding surfaces may be oriented in parallel with one another. Likewise, unless indicated otherwise, the positions of the drawn components relative to one another are correctly reproduced in the figures.
[0117] The optoelectronic semiconductor device described here is not restricted by the description on the basis of the exemplary embodiments. Rather, the optoelectronic semiconductor device encompasses any new feature and also any combination of features, which includes in particular any combination of features in the patent claims, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.
LIST OF REFERENCE SIGNS
[0118] 1 optoelectronic semiconductor device [0119] 2 carrier [0120] 21 first connection layer [0121] 22 second connection layer [0122] 30 emission region [0123] 31 first semiconductor laser [0124] 32 second semiconductor laser [0125] 33 semiconductor layer sequence [0126] 34 first metallization [0127] 35 laser substrate [0128] 4 multi-mode waveguide (PLC) [0129] 40 furcation (combination region) [0130] 41 first branch facing the semiconductor laser (input) [0131] 42 second branch remote from the semiconductor laser (output) [0132] 43 guidance structure [0133] 44 substrate body [0134] 45 additional branch [0135] 46 scatter region [0136] 47 scatter center [0137] 48 input coupling structure [0138] 49 input face [0139] 52 second metallization [0140] 6 meta-atom [0141] 61 optic axis [0142] 10 glasses [0143] 11 temple arm [0144] 12 field of vision [0145] C coupling efficiency [0146] D S-bend dimensions [0147] Tc combining efficiency [0148] H height of the guidance structure [0149] I.sub.B bend length [0150] L merged laser radiation [0151] L1 first laser radiation [0152] L2 second laser radiation [0153] LB additional propagation length of the second branch [0154] LO overall length of the guidance structure [0155] S.sub.L separation length [0156] R radius of curvature [0157] θ.sub.max maximum slope [0158] ρ.sub.min minimum radius of curvature [0159] W width of the second branch [0160] α radiative loss coefficient [0161] ϕ azimuthal angle [0162] ψ elevation angle [0163] θ.sub.B bending angle [0164] θ.sub.W tilt angle