HYBRID FILTER ASSEMBLY AND METHOD
20230087869 · 2023-03-23
Inventors
- Azur Dzindo (Woodland Hills, CA, US)
- Thomas Johnson Safon (Holly Springs, NC, US)
- Sean McEwan (Chapel Hill, NC, US)
- Yannic van Straalen (Enschede, NL)
- Ingo Blume (Enschede, NL)
- Remon Dekker (Enschede, NL)
- Joost Spits (Enschede, NL)
Cpc classification
C02F2209/005
CHEMISTRY; METALLURGY
B01D24/00
PERFORMING OPERATIONS; TRANSPORTING
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
B01D24/105
PERFORMING OPERATIONS; TRANSPORTING
B01D2313/701
PERFORMING OPERATIONS; TRANSPORTING
C02F1/001
CHEMISTRY; METALLURGY
B01D2313/06
PERFORMING OPERATIONS; TRANSPORTING
C02F1/008
CHEMISTRY; METALLURGY
C02F2209/008
CHEMISTRY; METALLURGY
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
B01D24/4631
PERFORMING OPERATIONS; TRANSPORTING
C02F2209/006
CHEMISTRY; METALLURGY
C02F2103/42
CHEMISTRY; METALLURGY
International classification
B01D24/10
PERFORMING OPERATIONS; TRANSPORTING
B01D24/46
PERFORMING OPERATIONS; TRANSPORTING
B01D63/04
PERFORMING OPERATIONS; TRANSPORTING
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A two-stage filter enclosed within a single vessel is provided. The two-stage filter is provided in the form of the vessel having a first filtration stage configured to capture particles of a first size, and a second filtration stage downstream of the first filtration stage and in fluid communication with the first filtration stage configured to capture particles of a second size, wherein the first size is larger than the second size. The first filtration stage may comprise a porous media. The second filtration stage may comprise one or more membrane filters.
Claims
1. A filtration assembly for an aquatic application, comprising: a vessel comprising: a first filtration stage configured to capture particles of a first size; and a second filtration stage downstream of the first filtration stage and in fluid communication with the first filtration stage configured to capture particles of a second size, the first size being larger than the second size and the first filtration stage and second filtration stage both being entirely enclosed in the vessel.
2. The filtration assembly of claim 1, wherein the first filtration stage comprises a porous media selected from the group consisting of sand, crushed glass, activated media such as carbon, pea gravel, and combinations thereof.
3. The filtration assembly of claim 1, wherein the second filtration stage comprises one or more membrane filters.
4. The filtration assembly of claim 3, wherein each of the one or more membrane filters comprises: a housing comprising: a permeate pipe comprising a plurality of openings; one or more hollow fiber membranes surrounding the permeate pipe; and an outlet connected to and downstream of the permeate pipe; a first endcap positioned at a first end of the housing; and a second endcap positioned at a second end of the housing opposite the first end.
5. The filtration assembly of claim 4, wherein: the first endcap is a blind endcap; and the second endcap is a lateral end cap comprising a plurality of slits.
6. The filtration assembly of claim 5, wherein the plurality of slits have a first width smaller than a second width of the particles captured in the first filtration stage.
7. The filtration assembly of claim 1, wherein the second stage filtration is a membrane filter selected from the group consisting of a membrane filter comprising one or more straight membranes surrounding a permeate pipe, a membrane filter comprising one or more curved membranes surrounding a permeate pipe, a membrane filter comprising one or more membranes helically wound around a permeate pipe, and combinations thereof.
8. A filtration assembly for a swimming pool, comprising: a vessel comprising; a first filtration stage comprising a porous media; and a second filtration stage in fluid communication with the first filtration stage comprising one or more membrane filters, the porous media being positioned in at least a lower portion of the vessel and surrounding at least a portion of the one or more membrane filters.
9. The filtration assembly of claim 8, wherein the vessel is pressurized.
10. The filtration assembly of claim 8, wherein: the vessel comprises a first portion and a second portion; and the first portion and the second portion are joined to form an enclosed container.
11. The filtration assembly of claim 10, wherein the first portion and the second portion are joined by at least one of a circumferential retaining device, an elastomeric seal, or bolted fasteners.
12. The filtration assembly of claim 8, wherein the vessel comprises: an inlet port; an inlet pipe downstream of the inlet port; a diffuser downstream of the inlet pipe, the diffuser configured to distribute a flow of unfiltered water to the first filtration stage.
13. The filtration assembly of claim 8, wherein the vessel comprises: a manifold comprising: one or more module receivers configured to hold a membrane filter of the one or more membrane filters, each of the one or more module receivers including: a central opening configured to permit a flow of water into and out of the membrane filter; an outlet pipe coupled to each of the one or more central openings; and an outlet port downstream of the outlet pipe.
14. The filtration assembly of claim 8, wherein the vessel comprises a relief valve positioned at a top portion of the vessel.
15. The filtration assembly of claim 8, wherein the vessel comprises a drain port positioned at a bottom portion of the vessel.
16. A pool filtration system, comprising: a swimming pool; a pool pad in fluid communication with the swimming pool comprising: an inlet pipe connected to and downstream of a drain positioned in the pool; a filter vessel comprising a two-stage filter downstream of the inlet pipe; a valve downstream of the filter vessel; and an outlet pipe connected to the pool and positioned downstream of the valve.
17. The pool system of claim 16, wherein the two-stage filter comprises: a housing including: a first filtration stage provided in the form of a porous media; and a second filtration stage provided in the form of one or more membrane filters.
18. The pool system of claim 16, further including a controller configured to control one or more components of the pool pad.
19. The pool system of claim 18, wherein the controller is configured to operate the pool pad in a filtration mode, the filtration mode including cleaning a first stream of pool water by permitting water from the pool to flow from the drain into the inlet pipe, through the filter vessel, through the valve, through the outlet pipe, and out to the pool.
20. The pool system of claim 18, wherein the controller is configured to operate the pool pad in a backwash mode, the backwash mode includes cleaning the two-stage filter in a single pass by permitting a second stream of water to flow from the outlet pipe, through the valve, through the filter vessel, through the inlet pipe, and out to a waste collection area.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0044] Before any embodiments are described in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings, which is limited only by the claims that follow the present disclosure. The disclosure is capable of other embodiments, and of being practiced, or of being carried out, in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
[0045] The following description is presented to enable a person skilled in the art to make and use embodiments of the disclosure. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the disclosure. Thus, embodiments of the disclosure are not intended to be limited to embodiments shown but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of embodiments of the disclosure.
[0046] Additionally, while the following discussion may describe features associated with specific devices, it is understood that additional devices and or features can be used with the described systems and methods, and that the discussed devices and features are used to provide examples of possible embodiments, without being limited.
[0047] The present disclosure provides a two-stage hybrid filtration device. The hybrid filtration device is defined as a high efficiency, single-pass device. The two-stage filtration is contained within a vessel and is able to capture both larger suspended solids and submicron particles within a single pass. A first stage filtration employs depth filtration to capture large particulates and acts as a pre-filter for a second stage filtration. The second stage filtration employs membrane filtration to capture submicron particulates, bacteria, and viruses. Thus, by being able to capture both large and small suspended solids in a water system, the two-stage filtration device can filter out contaminants such as skin cells, pollen, algae spores, and microorganisms such as bacteria and viruses which may not be effectively filtered out in traditional water filter systems. Therefore, the two-stage filtration according to embodiments of this disclosure provide improved water clarity, decreased disinfection byproduct formation, decreased demand for primary recreational water sanitizer and balancer along with more consistent sanitizer and balancer levels, among other benefits. Further, the hybrid filtration device allows both stages of the filtration to be backwashed simultaneously.
[0048] The hybrid filtration device is designed to operate as a filtration device within a body of water or aquatic application, particularly a pool or spa system, to supplement and/or entirely replace a main filter, such as traditional sand, cartridge, or diatomaceous earth filters. Traditional pool and spa filters are generally capable of capturing particles between about 3 to about 30 microns in size. The hybrid filtration device is able to capture particles larger than about 150 microns in size, particularly in the range of 200 to 300 microns in size in the first stage filtration and is capable of capturing particles larger than about 0.005 microns in size, particularly in the range of about 0.02 to about 0.20 microns in the second stage filtration. In some forms, the first stage filtration captures particles that are about 10 microns or larger in size.
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[0050] The inlet pipe 130 may permit water from the pool 110 to flow into the pool pad 120 from a drain 112 positioned in the pool 110. In some embodiments, the inlet pipe 130 may also permit water to flow from the pool 110 into the pool pad 120 via a skimmer 114. The pool pad 120 can include one or more components in fluid communication with the pool 110. As shown, the pool pad 120 comprises a variable speed pump 122, a booster pump 123, a filter 124, a heater 125, a sanitizer 126, a water quality monitor 127, a water chemistry regulator 128, and one or more valves 129. The one or more valves 129 may be connected to one or more outlet pipes returning the pool water to the pool 110. As shown, the system 100 comprises three outlet pipes 140a-140c. A first outlet pipe 140a functions as a return pipe. A second outlet pipe 140b is connected to a pool cleaner 116. A third outlet pipe 140c is connected to a water feature 118. It is to be understood that the pool 110 and the pool pad 120 may comprise more or fewer components in a variety of arrangements depending on the embodiment.
[0051] Still referring to
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[0053] As shown, the vessel 210 comprises an upper housing 220 and a lower housing 230.
[0054] The upper housing 220 and the lower housing 230 are coupled to form a substantially enclosed interior filtration chamber. Various known methods may be used to couple the upper housing 220 and the lower housing 230. For example, as shown, a circumferential retaining device 240 produced predominantly of a suitably corrosion-resistant material, such as stainless steel can engage one or more interconnecting flanges to provide a fluid tight seal as well as structural support between the upper housing 220 and the lower housing 230. In another embodiment, an elastomeric seal (not shown) may be provided between interconnecting flanges, which extend from one or both of the upper housing 220 and the lower housing 230. In yet another embodiment, a series of bolted fasteners (not shown) can be used to couple the upper housing 220 to the lower housing 230. In other embodiments, the filtration vessel 210 may be provided as an inseparable assembly or as a unitary structure.
[0055] The upper housing 220 may comprise one or more ports for connecting additional components to the hybrid filter assembly 200. As shown, the upper housing comprises a first port 250 extending through a top surface of the upper housing 220. A pressure gauge 260 is coupled to the first port 250. An external air relief valve 265 is positioned between the pressure gauge 260 and the first port 250. The external air relief valve 265 may be configured to automatically release pressure from within the vessel 210 or may be manually operated.
[0056] The lower housing 230 comprises a base 270. The base 270 may provide stability and support to the hybrid filter assembly 200. The lower housing 230 may comprise one or more ports. As shown, the lower housing 230 comprises three ports 280a-280c. An inlet port 280a permits water to flow into the hybrid filter assembly 200, and an outlet port 280b and a drain port 280c permit water to leave the hybrid filter assembly. The inlet port 280a and the outlet port 280b may be connected to the fluid path of the pool pad of
[0057] Additional ports (not shown) may be included in one or more of the upper housing 220 and/or the lower housing 230. The additional ports may be employed to provide additional benefits, such as improved de-aeration of second stage filtration and/or provide supplemental operational status indicators through externally-connected devices, such as gauges or transducers. In other embodiments, the supplemental devices could be provided as internally connected devices, or cloud connected devices.
[0058] Turning to
[0059] As shown in
[0060] In one embodiment, the hybrid filter assembly 200 may also include a diffuser 340, a passive internal air relief valve 350, and an air bleeder tube 360. In one embodiment, the diffuser 340 may be connected to the inlet piping 330 to distribute water throughout the vessel 210. The relief valve 350 may be connected to the first port 250 of
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[0062] As shown, each of the first portion and the second portion 370a, 370b of the manifold 370 comprises one or more arms extending from a center 380. Each of the ends of the one or more arms can include a module receiver. As shown, the manifold 370 comprises four arms 375a-375d and four module receivers 385a-385d. The ends of the arms 300 can include module plugs (not shown). The module plugs can be received by a top end of a second stage filtration module and can form a watertight seal to prevent water from entering or leaving the second filtration stage.
[0063] Now referring to
[0064] Turning to
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[0066] The bottom endcap 530 may be provided in the form of a lateral endcap. The bottom endcap 530 may comprise a plurality of axial slits 535 around the circumference of the bottom endcap 530. The bottom endcap is designed to keep the media of the first filtration stage 310 separated from the media of the second filtration stage 320. In some forms, the axial slits 535 have a width of 0.005″ (inches) to about 0.02″ (inches). The axial slits 535 are designed to be smaller than the size of the media of the first filtration stage 310, so as to prevent the media from the first filtration stage 310 from entering the module 500. Additionally, the bottom endcap 530 is configured to keep the permeate and feed flow paths separate and to fluidly couple a permeate pipe 550 to the vessel 210 of
[0067] Referring specifically to
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[0069] Turning to
[0070] Next, referring to
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[0072] Next, referring to
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[0074] In another embodiment, as shown in
[0075] In another embodiment, as shown in
[0076] It will be appreciated by those skilled in the art that while the above disclosure has been described above in connection with particular embodiments and examples, the above disclosure is not necessarily so limited, and that numerous other embodiments, examples, uses, modifications and departures from the embodiments, examples and uses are intended to be encompassed by the claims attached hereto. The entire disclosure of each patent and publication cited herein is incorporated by reference, as if each such patent or publication were individually incorporated by reference herein. Various features and advantages of the above disclosure are set forth in the following claims.