OPTOELECTRONIC DEVICE AND METHOD OF MANUFACTURING AN OPTOELECTRONIC DEVICE
20220342240 · 2022-10-27
Inventors
Cpc classification
G02F1/2257
PHYSICS
International classification
Abstract
An optoelectronic device comprising an optical waveguide formed in a silicon device layer of a silicon-on-insulator wafer. The optical waveguide including a semiconductor junction comprising a first doped region of semiconductor material and a second doped region of semiconductor material. The second doped region containing dopants of a different species to the first doped region. A first portion of the first doped region extends horizontally on top of the second doped region, a second portion of the first doped region extends vertically along a lateral side of the second doped region and a third portion of the first doped region protrudes as a salient from the first or second portion of the first doped region into the second doped region.
Claims
1. An optoelectronic device comprising: an optical waveguide formed in a silicon device layer of a silicon-on-insulator wafer, the optical waveguide including a semiconductor junction comprising: a first doped region of semiconductor material; and a second doped region of semiconductor material, the second doped region of semiconductor material containing dopants of a different species to the first doped region of semiconductor material, wherein: a first portion of the first doped region of semiconductor material extends horizontally on top of the second doped region of semiconductor material; a second portion of the first doped region of semiconductor material extends vertically along a lateral side of the second doped region of semi conductor material; and a third portion of the first doped region of semiconductor material protrudes as a salient from the first portion of the first doped region of semiconductor material or the second portion of the first doped region of semiconductor material into the second doped region of semiconductor material.
2. The optoelectronic device according to claim 1, wherein the third portion of the first doped region of semiconductor material protrudes horizontally into the second doped region of semiconductor material from the second portion of the first doped region of semiconductor material.
3. The optoelectronic device according to claim 1, wherein the third portion of the first doped region of semiconductor material protrudes vertically into the second doped region of semiconductor material from the first portion of the first doped region of semiconductor material.
4. The optoelectronic device according to claim 1, further comprising a first heavily doped region, and a second heavily doped region, wherein the first heavily doped region and second heavily doped region are formed outside of a light propagation region of the optical waveguide, and wherein the first heavily doped region contains dopants of the same species as the first doped region of semiconductor material, and the second heavily doped region contains dopants of the same species as the second doped region semiconductor material.
5. The optoelectronic device according to claim 4, wherein an extension of the first doped region of semiconductor material extends from the light propagation region of the optical waveguide to the first heavily doped region, and an extension of the second doped region of semiconductor material extends from the light propagation region of the optical waveguide to the second heavily doped region.
6. The optoelectronic device according to claim 4, wherein the optoelectronic device further comprises a first electrical contact electrically connected to the first heavily doped region, and a second electrical contact electrically connected to the second heavily doped region.
7. A method of manufacturing an optoelectronic device having an optical waveguide formed in a silicon device layer of a silicon-on-insulator wafer, the optical waveguide of the manufactured optoelectronic device including a junction between: a first doped region of semiconductor material; and a second doped region of semiconductor material, the second doped region of semiconductor material containing dopants of a different species to the first doped region of semiconductor material, wherein the method comprises the steps of: creating a first portion of the first doped region of semiconductor material, the first portion of the first doped region of semiconductor material extending horizontally on top of the second doped region of semiconductor material; creating a second portion of the first doped region of semiconductor material, the second portion of the first doped region of semiconductor material extending vertically along a lateral side of the second doped region of semiconductor material; and creating a third portion of the first doped region of semiconductor material, wherein, in the manufactured optoelectronic device, the third portion of the first doped region of semiconductor material protrudes as a salient from the first portion of the first doped region of semiconductor material or second portion of the first doped region of semiconductor material into the second doped region.
8. The method according to claim 7, wherein the step of creating a third portion of the first doped region of semiconductor material comprises: depositing a first mask layer on the silicon device layer; creating an opening in the first mask layer to the silicon device layer; and introducing a first dopant to the silicon device layer through the opening in the first mask layer.
9. The method according to claim 8, wherein, to create the third portion of the first doped region of semiconductor material, the first dopant is introduced to the optical waveguide through the opening in the first mask layer by diffusion of the first dopant.
10. The method according to claim 8, wherein the first dopant is boron.
11. (canceled)
12. The method according to claim 8, wherein the steps of creating the first portion of the first doped region of semiconductor material and the second portion of the first doped region of semiconductor material comprises: depositing a second mask layer on the optical waveguide; and introducing the first dopant to the optical waveguide through the second mask layer.
13. The method according to claim 12, wherein, to create the first portion of the first doped region of semiconductor material and the second portion of the first doped region of semiconductor material, the first dopant is introduced to the optical waveguide through the second mask layer by implantation of the first dopant at less than 90° relative to the horizontal.
14. (canceled)
15. The method according to claim 7, wherein the method further comprises: depositing a waveguide mask layer on the silicon device layer of the silicon-on-insulator wafer; and etching a portion of the silicon device layer of the silicon-on-insulator wafer to form the optical waveguide.
16. The method according to claim 7, wherein the silicon device layer of the silicon-on-insulator wafer contains dopants of a different species to the first doped region of semiconductor material, and the silicon device layer of the silicon-on-insulator wafer provides the second doped region of semiconductor material.
17. The method according to claim 8, wherein the method further comprises: creating a first heavily doped region outside of a light propagation region of the optical waveguide, the first heavily doped region containing dopants of the same species as the first doped region of semiconductor material; and creating a second heavily doped region outside of the light propagation region of the optical waveguide, the second heavily doped region containing dopants of the same species as the second doped region of semiconductor material.
18. The method according to claim 17, wherein the step of creating the first heavily doped region comprises introducing the first dopant to a region of the silicon device layer of the silicon-on-insulator wafer outside of the light propagation region of the optical waveguide.
19. The method according to claim 18, wherein, in the step of creating the first heavily doped region, the first dopant is introduced by implantation of the first dopant.
20. The method according to claim 17, wherein the step of creating the second heavily doped region comprises introducing a second dopant to a region of the silicon device layer of the silicon-on-insulator wafer outside of the light propagation region of the optical waveguide, the second dopant having an opposite doping type to the first dopant.
21. (canceled)
22. (canceled)
23. The method according to claim 17, further comprising: depositing a passivation layer on the optical waveguide; applying a first electrical contact through the passivation layer to the first heavily doped region; and applying a second electrical contact through the passivation layer to the second heavily doped region.
24. (canceled)
25. A Mach-Zehnder interferometer, usable as an electro-optic modulator, the interferometer including a pair of waveguides, each waveguide containing an optoelectronic device comprising: an optical waveguide formed in a silicon device later of a silicon-on-insulator wafer, the optical waveguide including a semiconductor junction comprising: a first doped region of semiconductor material; and a second doped region of semiconductor material, the second doped region of semiconductor material containing dopants of a different species to the first doped region of semiconductor material, wherein: a first portion of the first doped region of semiconductor material extends horizontally on top of the second doped region of semiconductor material; a second portion of the first doped region of semiconductor material extends vertically along a lateral side of the second doped region of semiconductor material; and a third portion of the first doped region of semiconductor material protrudes as a salient from the first portion of the first doped region of semiconductor material or the second portion of the first doped region of semiconductor material into the second doped region of semiconductor material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0105] Embodiments of the invention will now be described by way of example with reference to the accompanying drawings in which:
[0106]
[0107]
[0108]
[0109]
[0110]
DETAILED DESCRIPTION
[0111] The detailed description set forth below in connection with the appended drawings is intended as a description of exemplary embodiments of an optoelectronic device and its method of manufacture provided in accordance with the present invention and is not intended to represent the only forms in which the present invention may be constructed or utilized.
[0112] A method of manufacturing an optoelectronic device according to a first embodiment is described below with reference to
[0113] As shown in
[0114] In
[0115] Next, as shown in
[0116] In
[0117] Next, a photoresist 28 is positioned on the first mask layer 27 (
[0118] In
[0119] As shown in
[0120] In alternative embodiments, rather than introduction of the first dopant by diffusion, the first dopant may be introduced by implantation.
[0121] In
[0122] Next, a second etching stage is performed, against using the waveguide mask 25 (
[0123] In
[0124] In
[0125] Next, as shown in
[0126] The boron implantation also provides an extension 40d of the first doped region 40. The extension 40d of the first doped region 40 extends horizontally from the second portion 40b of the first doped region 40, on top of, and contiguously with, the BOX layer 22 of the SOI wafer 20.
[0127] In
[0128] Next, as shown in
[0129] In
[0130] Next, the optoelectronic device 1 is annealed at 1050° C.−1100° C. for 10 seconds.
[0131] Passivation layer 70 is then deposited on top of the second mask layer 60. Passivation layer 70 may also function as the upper cladding layer for the waveguide 26, and the buried oxide layer 22 may function as the lower cladding layer for the waveguide 26. In the example embodiment shown in
[0132] Finally, as shown in
[0133] The resulting optoelectronic device 1 is shown in
[0134] The first portion 40a of the first doped region 40 extends horizontally on top of the entire upper surface of the second doped region 50 in the ridge region 2 of the optoelectronic device. The second portion 40b of the first doped region 140 extends vertically along a lateral side of the second doped region 50 from the first portion 40a of the first doped region 40 to the BOX layer 22.
[0135] The third portion 40c protrudes as a salient horizontally from a point between the extremities of the second portion 40b into the second doped region 50 such that the third portion 40c is surrounded on all but one side (i.e. the side from which it extends from the second portion 40b) by the second doped region 50. The third portion 40c of the first doped region 40 therefore forms a peninsula extending into the second doped region 50 in the light propagation region of the optical waveguide 26 (i.e. the ridge portion 2). In other words, the second doped region 50 extends on top and below the third portion 40c of the first doped region 40, as well as along a lateral side of the third portion 40c of the first doped region 40. The resultant first, second and third regions of the first doped region therefore together resemble the English letter “F” (rotated 180° about the vertical).
[0136] The optoelectronic device 1 also comprises a first heavily doped region 63, which in this embodiment is p+ doped. The first heavily doped region 63 is formed outside the light propagation region of the optical waveguide 26 in a slab region 3, and the extension 40d of the first doped region 40 extends from the second portion 40b of the first doped region 40 to the first heavily doped region 63. Specifically, the extension 40d extends horizontally from the second portion 40b of the first doped region 40 to the first heavily doped region 63, on top of, and contiguously with, the BOX layer 22.
[0137] The optoelectronic device 1 also comprises a second heavily doped region 65, which in this embodiment is n+ doped. The second heavily doped region 65 is formed outside the light propagation region of the optical waveguide 26, in a different slab region 3.
[0138] Electrical contacts 72 are disposed through a passivation layer 70 to the first and second heavily doped regions 63, 65 respectively.
[0139] A method of manufacturing an optoelectronic device according to a second embodiment is described below with reference to
[0140] As shown in
[0141] Next, as shown in
[0142] As shown in
[0143] In alternative embodiments, rather than introduction of the first dopant by diffusion, the first dopant may be introduced by implantation.
[0144] The first mask layer 127 is then removed. As shown in
[0145] Next, as shown in
[0146] In
[0147] The remaining steps of this alternative method of manufacture are the same as those described above with reference to the first embodiment and
[0148] Accordingly, a photoresist is then positioned over the second mask layer 160 to pattern a first and second portion 140a, 140b of the first doped region 140. The first and second portions 140a, 140b of the first doped region 140 are shown in
[0149] Boron is introduced by implantation through the second mask layer 160 at the exposed top surface and exposed lateral side of the optical waveguide 126, thereby creating the first portion 140a and the second portion 140b of the first doped region 140. The boron implant is at an angle of approximately 45° relative to the horizontal (i.e. a direction which lies within any plane that is parallel to the plane which lies along the upper surface of the BOX layer 122). In this way, the first portion 140a of the first doped region 140 extends horizontally on top of the entire surface of the second doped region 150, and the second portion 140b of the first doped region 140 extends vertically along a lateral side of the second doped region 150 from an end of the first portion 140a of the first doped region 140 to the BOX layer 122. The third portion 140c of the first doped region 140 extends vertically downwards (i.e. towards the BOX layer 122) from the first portion 140a of the first doped region 140, into the second doped region 150. Accordingly, the first, second and third portions 140a, 140b, 140c of the first doped region resemble the English letter “F” (rotated) 90°.
[0150] The boron implantation also provides an extension 140d (shown in
[0151] Similarly to the step shown in
[0152] Similarly to the step shown in
[0153] The optoelectronic device 100 is then annealed at 1050° C.−1100° C. for 10 seconds.
[0154] Similarly to the step shown in
[0155] Finally, similarly to the step shown in
[0156] The resulting optoelectronic device 100 is shown in
[0157] The first portion 140a of the first doped region 140 extends horizontally on top of the entire upper surface of the second doped region 150, and the second portion 140b of the first doped region 140 extends vertically along a lateral side of the second doped region 150 from the first portion 140a of the first doped region 140 to the BOX layer 122.
[0158] The third portion 140c protrudes as a salient vertically from a point between the extremities of the first portion 140a into the second doped region 150 such that the third portion 140c is surrounded on all but one side (i.e. the side from which it extends from the first portion 140a) by the second doped region 150. The third portion 140c of the first doped region 140 therefore forms a peninsula extending into the second doped region 150 in the light propagation region of the optical waveguide 126. In other words, the second doped region 150 extends below the third portion 140c of the first doped region 140, and on both lateral sides of the vertically extending third portion 140c of the first doped region 140. The resultant first, second and third regions of the first doped region therefore together resemble the English letter “F” (rotated 90°).
[0159] The optoelectronic device 100 also comprises a first heavily doped region 163, which in this embodiment is p+ doped. The first heavily doped region 163 is formed outside the light propagation region of the optical waveguide 126 in a slab region 103 and the extension 140d of the first doped region 140 extends from the second portion 140b of the first doped region 140 to the first heavily doped region 163. Specifically, the extension 140d extends horizontally from the second portion 140b of the first doped region 140 to the first heavily doped region 163, on top of, and contiguously with, the BOX layer 122.
[0160] The optoelectronic device 100 also comprises a second heavily doped region 165, which in this embodiment is n+ doped. The second heavily doped region 165 is formed outside the light propagation region of the optical waveguide 126, in a different slab region 103.
[0161] Electrical contacts 172 are disposed through a passivation layer 170 to the first and second heavily doped regions 163, 165 respectively.
[0162]
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[0164] While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.