Interior material
12172414 ยท 2024-12-24
Assignee
Inventors
Cpc classification
B60Q3/54
PERFORMING OPERATIONS; TRANSPORTING
B60Q3/51
PERFORMING OPERATIONS; TRANSPORTING
B32B5/245
PERFORMING OPERATIONS; TRANSPORTING
B32B3/08
PERFORMING OPERATIONS; TRANSPORTING
B32B5/18
PERFORMING OPERATIONS; TRANSPORTING
B32B3/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60Q3/54
PERFORMING OPERATIONS; TRANSPORTING
B32B3/04
PERFORMING OPERATIONS; TRANSPORTING
B32B3/06
PERFORMING OPERATIONS; TRANSPORTING
B32B3/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The interior material includes a base material having a plate shape and a skin material covering a front surface of the base material, where the skin material has a woven fabric in which optical fibers are woven as constituent yarns. A bundle structure that collects a plurality of optical fibers exposed from the end portion of the skin material so as to lie along a back surface of the base material is provided at an end portion of the back surface of the base material.
Claims
1. An interior material comprising a base material having a plate shape and a skin material covering a front surface of the base material, characterized in that the skin material has a woven fabric in which optical fibers are woven as constituent yarns, and a bundle structure that collects the plurality of optical fibers exposed from an end portion of the skin material along a back surface of the base material is provided at an end portion of the back surface of the base material.
2. The interior material according to claim 1, wherein the bundle structure has a standing wall rising on the back surface of the base material, and an insertion hole through which the plurality of optical fibers are inserted is formed in the standing wall.
3. The interior material according to claim 1, wherein the bundle structure includes a pair of standing walls rising on the back surface of the base material and facing each other, and a hook-shaped portion that inserts the plurality of optical fibers between the pair of standing walls is provided on a distal end side of each of the pair of standing walls.
4. The interior material according to claim 1, wherein a plurality of the bundle structures are provided along at least one side portion of the base material.
5. The interior material according to claim 1, wherein the interior material being an ornament constituting a vehicle door trim.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The present invention is further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of exemplary embodiments of the present invention, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DESCRIPTION OF EMBODIMENTS
(16) The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description is taken with the drawings making apparent to those skilled in the art how the forms of the present invention may be embodied in practice.
(17) As illustrated in, for example,
(18) The planar shape of the base material 2 is not particularly limited. The base material 2 can be formed in, for example, a long shape. A fastening portion 10 (specifically, a fastening boss) to be fastened to the base member 43 (i.e., other members constituting the interior product 41) can be provided on the back surface of the base material 2 (see
(19) The fastening portions 10 are required to be set in the vicinity of partings D1, D2 (i.e., mating sites of the interior materials 1A to 1C and other interior materials 44 and 45; abutment sites of the other interior materials 44 and 45 with respect to the design surface of interior materials 1A to 1C) in the designs of the interior materials 1A to 1C (see
(20) The material of the base material 2 is not particularly limited. The base material 2 can contain a thermoplastic resin. Examples of the thermoplastic resin include polyolefins (particularly polypropylene), polyester, polystyrene, acrylic, polyamide, polycarbonate, polyacetal, and ABS. Only one type thereof may be used or two or more types may be used in combination. Furthermore, the base material can contain the thermoplastic resin and reinforcement fibers. As the reinforcement fibers, inorganic fibers (glass fibers, carbon fibers, etc.) or organic fibers (natural fibers such as plant fibers and animal fibers, or resin fibers such as polyester, polyamide, and aramid) can be used. Only one type thereof may be used or two or more types may be used in combination. Examples of the plant fibers include bast plant fibers (e.g., kenaf, flux, jute, hemp, ramie, and the like), leaf-vein plant fibers (e.g., abaca, sisal, agave, and the like), wood-based plant fibers (e.g., plant fibers collected from hardwood, softwood, and the like), and other plant fibers (coconut shell fiber, oil palm empty fruit bunch fiber, rice straw fiber, straw fiber, bamboo fiber, cotton, and the like). Only one type thereof may be used or two or more types may be used in combination. The material of the base member is not particularly limited. The base member can be made of the same material as the base material described above.
(21) The skin material 3 covers all or a part of the front surface of the base material 2. The skin material 3 may or need not be adhered to the front surface of the base material 2 with an adhesive or the like. The planar shape of the skin material 3 is not particularly limited. The skin material can be formed in, for example, a long shape. Furthermore, the skin material 3 may be formed in the same planar shape as the base material 2, or may be formed in a planar shape different from the base material 2.
(22) The skin material 3 has a woven fabric 6 in which optical fibers 5 are woven as constituent yarns (see
(23) The skin material 3 may include a woven fabric 6 and a cushion layer 7 stacked on the back surface of the woven fabric 6 (see
(24) The woven fabric 6 is a fabric woven by constituent yarns (warp yarns and weft yarns), and the weave structure thereof is not particularly limited. Specifically, for example, various weave structures such as plain weave, twill weave, and satin weave can be adopted. At least the optical fibers 5 are used as constituent yarns of the woven fabric 6. As the optical fiber 5, various optical fibers 5 having a core-sheath structure (multilayer structure) of a core (core layer) and a sheath (clad layer) and having different refractive indexes for the core layer and the clad layer can be adopted. The optical fiber 5 may be a side surface emission type optical fiber 5 in which light incident from one end side is emitted from a part of or all of the peripheral surface, or may be an end face emission type optical fiber 5 in which light incident from one end side is emitted from the other end side. In particular, when the side surface emission type optical fiber 5 is adopted, the designability and the presentation effect can be further enhanced because the light from a light source 9 can be emitted from the surface of the woven fabric 6 (i.e., the skin material 3) in which the optical fibers 5 are woven.
(25) The optical fibers 5 are used for at least either warp yarns or weft yarns constituting the woven fabric, and in particular, may be in a form of being used for weft yarns. When the optical fibers 5 are used as the warp yarns, the proportion of the optical fibers 5 as the warp yarns is preferably greater than or equal to 10% and less than or equal to 90%, more preferably greater than or equal to 20% and less than or equal to 80%, and still more preferably greater than or equal to 30% and less than or equal to 70% when the number of all warp yarns is 100%. When the optical fibers 5 are used as the weft yarns, the proportion of the optical fibers as the weft yarns is preferably greater than or equal to 10% and less than or equal to 90%, more preferably greater than or equal to 20% and less than or equal to 80%, and still more preferably greater than or equal to 30% and less than or equal to 70% when the number of all weft yarns is 100%. The diameter of the optical fiber 5 is not particularly limited, but is preferably 0.25 to 3 mm and more preferably 0.1 to 1 mm from the viewpoint of weaving properties and versatility.
(26) The type of constituent yarns (hereinafter, also referred to as other constituent yarns) other than the optical fibers 5 constituting the woven fabric 6 is not particularly limited, but those made of plant-based and animal-based natural fibers, regenerated fibers such as rayon, semi-synthetic fibers such as acetate, synthetic fibers made of synthetic resin, or the like can be adopted. Examples of the resin constituting the synthetic fiber include polyamide resins such as nylon 6 and nylon 66, polyester resins such as polyethylene terephthalate, polybutylene terephthalate, and polytrimethylene terephthalate, polyolefin resins such as high density polyethylene and polypropylene, and polyacrylic resins.
(27) In the other constituent yarns constituting the woven fabric 6, the same yarn may be used or different yarns may be used for the warp yarn and the weft yarn. In addition, only one type may be used or two or more types may be used in combination for the other constituent yarns used for the warp yarns. Similarly, only one type may be used or two or more types may be used in combination for the other constituent yarns used for the weft yarns. The fineness of the other constituent yarns is not particularly limited, but is, for example, preferably greater than or equal to 100 dtex and less than or equal to 1000 dtex, more preferably greater than or equal to 200 dtex and less than or equal to 700 dtex, and still more preferably greater than or equal to 300 dtex and less than or equal to 500 dtex.
(28) The bundle structures 21A to 21C are structures for collecting the plurality of optical fibers 5 (i.e., the optical fiber bundle B) along the back surface of the base material 2. The bundle structures 21A to 21C may be subsequently attached to the back surface of the base material 2 separately from the base material 2, but are preferably integrally shaped (specifically, integrally molded) with the base material 2 from the viewpoint of reducing the number of parts and the like. In addition, the bundle structures 21A to 21C can be provided in a region within 20 mm (particularly 10 mm) from the outer edge of the base material 2. Furthermore, the bundle structures 21A to 21C may be provided only at the end portion of the back surface of the base material 2, or may be provided at a site separated away toward the inner side from the end portion of the back surface of the base material 2, in addition to the end portion of the back surface of the base material 2 (see
(29) The number of bundle structures 21A to 21C is not particularly limited, but a plurality of bundle structures can be provided along at least one side portion 2b of the base material 2 (see
(30) For example, as illustrated in
(31) The standing wall 22 can be disposed so as to extend in a direction along the one side portion 2b of the base material 2. The standing wall 22 may be disposed away from the reinforcement rib 14 (see
(32) In the standing wall 22, one insertion hole 23 (e.g., a circular insertion hole 23) through which one optical fiber bundle B is inserted may be formed (see
(33) In the insertion hole 23, an R surface (i.e., a curved surface) 24 for guiding the insertion can be formed on the side where the distal end side of the optical fiber bundle B is inserted (see
(34) For example, as illustrated in
(35) Each of the pair of standing walls 32 may be formed to have the same thickness, but from the viewpoint of elastic deformability and the like, it is preferable to have a thin portion 32a continuous with the back surface of the base material 2 and a thick portion 32b having one end side continuous with the thin portion 32a and the other end side continuous with the hook-shaped portion 33. In addition, the pair of standing walls 32 may be arranged such that the positions in the direction orthogonal to the opposing direction of the standing walls 32 coincide with each other, but from the viewpoint of operability and the like in the case of elastic deformation by a fingertip operation, it is preferable that the positions in the direction orthogonal to the opposing direction of the standing walls 32 are shifted from each other (see
(36) For example, as illustrated in
(37) The lateral walls 38 may be formed to have the same thickness, but from the viewpoint of elastic deformability and the like, it is preferable to have a thin portion 38a continuous with the standing wall 37 and a thick portion 38b having one end side continuous with the thin portion 38a and the other end side continuous with the hook-shaped portion 39. Furthermore, a restriction piece 41 for restricting lateral spreading of the optical fiber bundle B may be provided on the back surface of the base material 2.
(38) The application of the present interior material is not particularly limited. Examples of the present interior material include vehicle interior materials constituting interior products such as a door trim, an instrument panel, a roof trim, a floor trim, a luggage trim, a rear side trim, a rear parcel, a package tray, a pillar garnish, a switch base, a quarter panel, an arm rest, a center console, an overhead console, a sun visor, and a seat for vehicles. Furthermore, it may be an interior material constituting furniture such as a sofa or a chair.
Examples
(39) Hereinafter, the present invention will be specifically described by way of examples with reference to the drawings. In the present example, an ornament 1A constituting a vehicle door trim 41 is exemplified as the interior material according to the present invention.
(40) As illustrated in
(41) The ornament 1A according to the present example includes a base material 2 having a plate shape and a skin material 3 covering a front surface of the base material 2. The ornament 1A is disposed between the upper board 44 and the lower board 45 in the vertical direction. In addition, the lower end portion of the upper board 44 is abutted with the surface (i.e., the design surface) of the upper end portion of the front surface of the ornament 1A, and a parting D1 in the design of the ornament 1A is formed by this abutment site. Furthermore, the upper end portion of the lower board 45 is abutted with the surface (i.e., the design surface) of the lower end portion of the front surface of the ornament 1A, and a parting D2 in the design of the ornament 1A is formed by this abutment site. Note that a base member 43 constituting the door trim 4 is disposed so as to face the back surface of the ornament 1A (see
(42) The base material 2 is formed in a long shape (specifically, a long quadrangular shape) in the vehicle front-rear direction A (see
(43) The skin material 3 is formed in a long shape (specifically, a long quadrangular shape) in the vehicle front-rear direction A. The skin material 3 includes a woven fabric 6 in which side surface emission type optical fibers 5 are woven as constituent yarns, and a cushion layer 7 stacked on the back surface of the woven fabric 6 (see
(44) Note that light from a light source 9 such as an LED is made incident on the distal end side of the optical fiber bundle B (i.e., the binding side by the sleeve 8 etc.) (see
(45) As illustrated in
(46) As illustrated in
(47) The standing wall 22 is disposed so as to extend in a direction along the one side portion 2b of the base material 2. The standing wall 22 is disposed away from the reinforcement rib 14 provided on the lower side portion 2b of the base material 2 (see
(48) The insertion hole 23 has an outer diameter (e.g., 7 mm) larger than the outer diameter (e.g., 5 mm) of the sleeve 8. In the insertion hole 23, an R surface (i.e., a curved surface) 24 for guiding the insertion is formed on the side where the distal end side of the optical fiber bundle B is inserted (see
(49) Next, the operation and effect of the ornament 1A having the above configuration will be described. When the skin material 3 is attached to the front surface of the base material 2, a rake-shaped optical fiber bundle B (see
(50) According to the ornament 1A of the present example, the skin material 3 has the woven fabric 6 in which the optical fibers 5 are woven as constituent yarns, and the bundle structure 21A for collecting the plurality of optical fibers 5 exposed from the end portion of the skin material 3 so as to lie along the back surface of the base material 2 is provided at the end portion of the back surface of the base material 2. As a result, the fastening portion 10 with the base member 43 constituting the door trim 41 can be set on the side closer to the outer edge of the back surface of the base material 2 and can be brought close to the parting D2 in the design.
(51) Furthermore, in the present example, the bundle structure 21A includes the standing wall 22, and the standing wall 22 has the insertion hole 23 formed therein. Thus, the plurality of optical fibers 5 can be easily collected by being inserted into the insertion hole 23.
(52) Furthermore, in the present example, a plurality of bundle structures 21A are provided along the lower side portion 2b of the base material 2. As a result, the plurality of optical fibers 5 exposed from the end portion of the skin material 3 can be divided into a predetermined number and collected by each bundle structure 21A.
(53) Next, an ornament 1B according to another form will be described, but the same reference numerals are given to substantially the same constituent parts as those of the ornament 1A, and the detailed description thereof will be omitted.
(54) The present ornament 1B includes a bundle structure 21B instead of the bundle structure 21A. As illustrated in
(55) Each of the pair of standing walls 32 has a thin portion 32a continuous with the back surface of the base material 2, and a thick portion 32b having one end side continuous with the thin portion 32a and the other end side continuous with the hook-shaped portion 33. In addition, the pair of standing walls 32 is disposed with their positions in a direction orthogonal to the opposing direction of the standing walls 32 shifted. Furthermore, the pair of standing walls 32 is provided on the back surface of the base material 2 so as to approach each other toward the distal end side. Furthermore, a curved surface 34 for guiding the insertion is formed on the side where the root side B1 of the optical fiber bundle B is inserted in each hook-shaped portion 33.
(56) In the present bundle structure 21B, the root side B1 of the optical fiber bundle B is inserted between the hook-shaped portions 33 from immediately above the hook-shaped portions 33 and is inserted between the pair of standing walls 32 and drawn while separating each of the hook-shaped portions 33 from each other by a fingertip operation, whereby the optical fiber bundle B is collected in a rope shape so as to lie along the back surface of the base material 2. In the collecting state, the exit of the optical fiber bundle B is suppressed by the hook-shaped portions 33. Note that the insertion of the optical fiber bundle B between the pair of standing walls 32 may be performed without separating the hook-shaped portions 33 from each other by a fingertip operation.
(57) According to the present ornament 1B, substantially the same operation effects as those of the ornament 1A are obtained, and as the bundle structure 21B has the pair of standing walls 32 and the hook-shaped portion 33 is provided on a distal end side of each of the pair of standing walls 32, the plurality of optical fibers 5 can be easily collected by being inserted to between the pair of standing walls 32 from the hook-shaped portions 33. Furthermore, the hook-shaped portions 33 prevent the plurality of optical fibers 5 inserted between the pair of standing walls 32 from coming out.
(58) Note that the present invention is not limited to the above examples, and various modifications can be made within the scope of the present invention depending on the purpose and use. That is, in the above examples, the ornaments 1A, 1B in which the plurality of optical fiber bundles B are provided along the lower side portion 3b of the skin material 3 and the plurality of bundle structures 21A, 21B are provided along the lower side portion 2b of the base material 2 have been exemplified, but the present invention is not limited thereto, and for example, ornaments 1A, 1B in which the plurality of optical fiber bundles B are provided along the upper side portion 3a of the skin material 3 and the plurality of bundle structures 21A, 21B are provided along the upper side portion 2a of the base material 2 may be adopted. Furthermore, ornaments 1A, 1B in which a plurality of optical fiber bundles B are provided along the upper side portion 3a and the lower side portion 3b of the skin material 3, and a plurality of bundle structures 21A, 21B are provided along the upper side portion 2a and the lower side portion 2b of the base material 2 may be adopted.
(59) It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to exemplary embodiments, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular structures, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.
(60) The present invention is widely used as a technique for collecting a plurality of optical fibers exposed from an end portion of a skin material at an end portion of a back surface of a base material.