INTERVERTEBRAL DEVICES
20220339003 ยท 2022-10-27
Inventors
- Jonathan ARCOS (St. Albans, GB)
- Christopher REAH (St. Albans, GB)
- Nicholas SANDHAM (London, GB)
- David POWELL (London, GB)
Cpc classification
A61F2002/30401
HUMAN NECESSITIES
A61F2002/30772
HUMAN NECESSITIES
A61F2002/30331
HUMAN NECESSITIES
A61F2/447
HUMAN NECESSITIES
A61F2002/30383
HUMAN NECESSITIES
A61F2/4455
HUMAN NECESSITIES
A61F2002/30736
HUMAN NECESSITIES
A61F2002/3054
HUMAN NECESSITIES
A61F2002/443
HUMAN NECESSITIES
A61F2002/30973
HUMAN NECESSITIES
International classification
Abstract
An intervertebral fusion device is disclosed. The intervertebral fusion device comprises a superior component (40), an inferior component (60) and a core component (10). The superior component (40) has a superior component top side and a superior component bottom side and is configured to be received in an intervertebral space between first and second vertebrae whereby the superior component top side abuts against the first vertebra. The inferior component (60) has an inferior component top side and an inferior component bottom side and is configured to be received in the intervertebral space whereby the inferior component bottom side abuts against the second vertebra. The superior component bottom side and the inferior component top side oppose each other when the superior and inferior components (40, 60) are received in the intervertebral space. The core component (10) is configured for insertion between the superior and inferior components (40, 60) whereby a separation between the superior and inferior components is determined. The core component (10) comprises a retention mechanism which moves between a contracted condition and an expanded condition. The core component (10) is insertable between the superior and inferior components (40, 60) when the retention mechanism is in the contracted condition. The retention mechanism inter-engages with the superior component (40) and the inferior component (60) when in the expanded condition and when the core component (10) is received between the superior and inferior components to thereby present resistance to movement of the core component from between the superior and inferior components.
Claims
1. An intervertebral fusion device comprising: a superior component having a superior component top side and a superior component bottom side, the superior component being configured to be received in an intervertebral space between first and second vertebrae whereby the superior component top side abuts against the first vertebra; an inferior component having an inferior component top side and an inferior component bottom side, the inferior component being configured to be received in the intervertebral space between the first and second vertebrae whereby the inferior component bottom side abuts against the second vertebra, the superior component bottom side and the inferior component top side opposing each other when the superior and inferior components are received in the intervertebral space; and a core component configured for insertion between the superior and inferior components whereby a separation between the superior and inferior components is determined, wherein the core component comprises a retention mechanism which moves between a contracted condition and an expanded condition, the core component insertable between the superior and inferior components when the retention mechanism is in the contracted condition, and the retention mechanism inter-engaging with the superior component and the inferior component when in the expanded condition and when the core component is received between the superior and inferior components to thereby present resistance to movement of the core component from between the superior and inferior components.
2. The intervertebral fusion device according to claim 1, wherein expansion and contraction of the retention mechanism is in the medial-lateral direction when changing between the contracted and expanded conditions, and wherein the core component is of greater extent in the medial-lateral direction when in the expanded condition than when in the contracted condition by virtue of movement of the retention mechanism.
3. (canceled)
4. The intervertebral fusion device according to claim 2, wherein the retention mechanism cooperates with a surface profile defined on each of the superior and inferior components when in the expanded condition whereby the core component interlocks with the superior component and the inferior component to present resistance to movement of the core component from between the superior and inferior components in a direction opposite to the direction of insertion.
5. The intervertebral fusion device according to claim 4, wherein the core component is of smaller extent in the medial-lateral direction when in the contracted condition than when in the expanded condition whereby the retention mechanism can be moved past the surface profiles to allow for insertion of the core component between the superior and inferior components.
6. The intervertebral fusion device according to claim 1, wherein the core component is integrally formed and the retention mechanism is integral to the core component whereby the core component is structured to be operative as the retention mechanism, and wherein the core component is configured such that it is resiliently compressible in the medial-lateral direction whereby the core component moves under compression from the expanded condition to the contracted condition.
7. (canceled)
8. The intervertebral fusion device according to claim 6, wherein the core component has a posterior side and an anterior side, the posterior and anterior sides oppositely directed and the posterior side received between the superior and inferior components before the anterior side when the core component is inserted between the superior and inferior components, and wherein the core component has first and second lateral sides which face in opposite directions with each of the first and second lateral sides facing in the medial-lateral direction, the core component structured such that the first and second lateral sides at the anterior side are not compressed towards each other when a compressive force is applied and such that the first and second lateral sides at the posterior side are compressed towards each other when the compressive force is applied.
9. The intervertebral fusion device according to claim 8, wherein the core component has a substantially rigid structure between the first and second lateral sides at the anterior side and has a resiliently yielding structure between the first and second lateral sides at the posterior side.
10. The intervertebral fusion device according to claim 9, wherein the core component comprises a rigid anterior component, a first lateral component and a second lateral component, the rigid anterior component defining the anterior side and extending between the first and second lateral components, which respectively define the first and second lateral sides, and wherein the rigid anterior component, the first lateral component and the second lateral component are integrally formed.
11. The intervertebral fusion device according to claim 10, wherein the core component further comprises a posterior structure, which defines the posterior side, and which extends from each of the first and second lateral components, the posterior structure configured for movement at the posterior side of the first and second lateral components together and apart to thereby provide for compression and expansion.
12. The intervertebral fusion device according to claim 11, wherein the posterior structure comprises a first posterior component and a second posterior component, the first posterior component integrally formed with the first lateral component, and the second posterior component integrally formed with the second lateral component, and wherein the distal end of the first posterior component and the distal end of the second posterior component face each other and are spaced apart from each other when in the expanded condition.
13. The intervertebral fusion device according to claim 12 further comprising a retention member which is inserted between the distal end of the first posterior component and the distal end of the second posterior component when in the expanded condition, the retention member when so inserted maintaining separation between the distal end of the first posterior component and the distal end of the second posterior component.
14. The intervertebral fusion device according to claim or 13, wherein each of the first and second lateral components is configured to resiliently bend whereby the distal ends of the first and second posterior components move towards each other.
15. The intervertebral fusion device according to claims 8, wherein a distance between the first and second lateral sides at the posterior side is greater than a distance between the first and second lateral sides at the anterior side when the core component is in the expanded condition, the core component tapering from the posterior side to the anterior side.
16. (canceled)
17. The intervertebral fusion device according to claim 1, wherein the retention mechanism is not integral to the core component, is mounted in or on the core component, and comprises first and second retention mechanism portions, wherein the core component has first and second lateral sides which face in opposite directions with each of the first and second lateral sides facing in the medial-lateral direction, wherein the first and second retention mechanism portions are movable on the core component such that the first and second retention mechanism portions do not protrude beyond a periphery of the core component respectively on the first and second lateral sides when in the contracted condition, and the first and second retention mechanism portions protrude beyond the periphery of the core component respectively on the first and second lateral sides when in the expanded condition.
18. The intervertebral fusion device according to claim 17, wherein in the expanded condition the first retention mechanism portion is received in a first retention mechanism recess in the superior component and a first retention mechanism recess in the inferior component, and the second retention mechanism portion is received in a second retention mechanism recess in the superior component and a second retention mechanism recess in the inferior component.
19. The intervertebral fusion device according to claim 17, wherein the retention mechanism has a spring bias which biases the first and second retention mechanism portions towards one of the expanded and contracted conditions, wherein the retention mechanism comprises a sprung member, which exerts the spring bias, wherein the first and second retention mechanism portions are comprised in the sprung member, and wherein the sprung member is bendable upon application of a bending force to change between the contracted and expanded conditions.
20. The intervertebral fusion device according to claim 19, wherein the sprung member is structured such that it is longer and therefore in the expanded condition when no energy is stored in the sprung member, and wherein the sprung member bent upon application of bending force whereby more energy is stored in the sprung member and its length decreases to put the sprung member in the contracted condition.
21. The intervertebral fusion device according to claim 1, wherein expansion and contraction of the retention mechanism is in the spine axis direction when changing between the contracted and expanded conditions, and wherein the retention mechanism comprises first and second retention mechanism portions, in the contracted condition the first and second retention mechanism portions do not protrude beyond a periphery of the core component respectively at its upper side and at its lower side, and in the expanded condition the first and second retention mechanism portions protrude beyond the periphery of the core component respectively at the upper side and at the lower side of the core component.
22. (canceled)
23. The intervertebral fusion device according to claim 21, wherein the first retention mechanism portion is received in a first retention mechanism recess in the superior component and the second retention mechanism portion is received in a second retention mechanism recess in the inferior component when the first and second retention mechanism portions protrude beyond their respective peripheries.
24. The intervertebral fusion device according to claim 21, wherein the retention mechanism further comprises a driving device which cooperates with the first and second retention mechanism portions to push the first and second retention mechanism portions apart to thereby put the retention mechanism in the expanded condition.
25. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
[0080] The present invention will now be described by way of example only with reference to the following drawings, of which:
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DESCRIPTION OF EMBODIMENTS
[0098] A core component 10, a superior component 40 and an inferior component 60 of a first embodiment of intervertebral fusion device are shown in
[0099] As mentioned above, the intervertebral fusion device of the first embodiment comprises a superior component 40, an inferior component 60 and a core component 10. Each of the superior component 40 and the inferior component 60 is generally of the form of a plate, albeit a plate having structures thereon and a large aperture through the centre thereof. The core component 10 has the form of a frustum of a wedge. The intervertebral fusion device is assembled by putting the superior and inferior components 40, 60 in the disposition shown in
[0100] Considering assembly of the intervertebral fusion device further, the superior component 40 and the inferior component 60 are placed in the intervertebral space with the disposition shown generally in
[0101] According to an alternative approach to use of the intervertebral fusion device, the intervertebral fusion device is assembled outside the intervertebral space, as described above, before the assembled intervertebral fusion device is inserted into the intervertebral space.
[0102] The core component 10 will now be described further with reference to
[0103] The core component 10 comprises a rigid anterior component 16, which defines the anterior side and which has a box frame structure. The core component 10 also comprises a first lateral component 18, which defines the first lateral side, and a second lateral component 20, which defines the second lateral side. The first and second lateral components 18, 20 extend in substantially the same direction from a respective end of the rigid anterior component 16. The rigid anterior component 16, the first lateral component 18 and the second lateral component 20 are integrally formed. The core component 10 further comprises a posterior structure 22 which defines the posterior side. The posterior structure 22 comprises a first posterior component 24 and a second posterior component 26. The first posterior component 24 is integrally formed with and extends substantially orthogonally from the end of first lateral component 18 opposite the end from which the anterior component 16 extends. The second posterior component 26 is integrally formed with and extends substantially orthogonally from the end of the second lateral component 20 opposite the end from which the anterior component 16 extends. The distal ends of the first and second posterior components 24, 26 are spaced apart from and face each other. There is therefore a gap between the distal ends of the first and second posterior components 24, 26.
[0104] As may be seen from the plan view of
[0105] An upper lateral protrusion 30 projects from each of the first and second lateral sides and a lower lateral protrusion 32 projects from each of the first and second lateral sides. The upper and lower lateral protrusions 30, 32 on the first lateral side are spaced apart from each other in a direction of separation of the upper and lower sides 12, 14 of the core component. The upper and lower lateral protrusions 30, 32 on the second lateral side are spaced apart from each other in a direction of separation of the upper and lower sides 12, 14 of the core component. Each lateral protrusion 30, 32 extends from the anterior side a part way towards the posterior side. As can be seen from
[0106] The core component 10 comprises two upper 34 and two lower 36 posterior protrusions which project from the posterior side of the core component. The upper and lower posterior protrusions may be spaced apart from each other in a direction between the upper and lower sides of the core component. One of the upper posterior protrusions 34 and one of the lower posterior protrusions 36 projects from the first posterior component 24. The other of the upper posterior protrusions 34 and the other of the lower posterior protrusions 36 projects from the second posterior component 26. Each of the posterior protrusions 34, 36 extends about halfway along the posterior side from the distal end of its respective posterior component 24, 26. Each of the posterior protrusions 34, 36 defines an inclined surface which extends from a distal edge of the posterior protrusion towards the core component.
[0107] The superior and inferior components 40, 60 will now be described further with reference to
[0108] The inferior component 60 defines first 72 and second keyways 74. The first keyway 72 is towards the first lateral side 68, the second keyway 74 is towards the second lateral side 70, and the first and second keyways oppose each other. Each of the first and second keyways 72, 74 is open at and extends from an anterior side of the inferior component 60 towards the posterior side of the component. Each keyway 72 is shaped to slidably receive a respective one of the lateral protrusions 30, 32 projecting from the core component 10. Thus, and now referring to the superior and inferior components 40, 60, the first keyway 72 on the superior component 40 receives the upper lateral protrusion 30 on the first lateral side of the core component 10, the second keyway 74 in the superior component 40 receives the upper lateral protrusion 30 on the second lateral side of the core component, the first keyway 72 on the inferior component receives the lower lateral protrusion 32 on the first lateral side of the core component 10, and the second keyway 74 on the inferior component receives the lower lateral protrusion 32 on the second lateral side of the core component. Each keyway 72, 74 extends from adjacent an anterior side of the respective one of the superior and inferior components 40, 60 part way towards the posterior side and by a distance corresponding to the distance extended by the respective lateral protrusion 30, 32. Slidable reception of lateral protrusions 30, 32 in keyways 72, 74 hold the superior component 40, core component 10 and inferior component 60 together as the core component is slidably inserted between the superior and inferior components.
[0109] Each keyway 72, 74 defines an inclined surface which extends from a distal edge of the part of the superior or inferior component defining the keyway in a transverse direction away from the distal edge. The inclined surfaces of the lateral protrusion 30, 32 and the keyway 72, 74 are of corresponding angle whereby the two inclined surfaces abut and allow for sliding movement of the core component 10 relative to the superior or inferior component 40, 60. The first and second keyways 72, 74 on each of the superior and inferior components 40, 60 taper in a direction from the posterior side to the anterior side. The angle of taper is the same as for the core component, i.e. 2.5 degrees to an anterior to posterior axis of the superior/inferior component. A distance between the first and second keyways 72, 74 is therefore less at the anterior side than towards the posterior side. As described above, the core component 10 tapers in the same direction when in the expanded condition. The inferior component 60 further defines a posterior recess 76 which extends between the first and second lateral sides 68, 70 near the posterior side. The posterior recess 76 has an inclined surface.
[0110] When the core component is being inserted between the superior and inferior components 40, 60, force is applied to the first lateral component 18 and the second lateral component 20 to bend the first and second lateral components towards each other, as described above, to put the core component in the contracted condition. Such compressive force is applied by the leading ends of the first and second lateral components 18, 20 bearing against the formations of the superior and inferior components that define the first and second keyways 72, 74 as the core component is inserted. In the contracted condition, the core component can be slidably received between the superior and inferior components 40, 60 with lateral protrusions 30, 32 received in keyways 72, 74 as described above. The spring bias of the first and second lateral components 18, 20 releases the energy stored by the applied force and causes the first and second lateral components to spring apart and back to the expanded condition. In the regained expanded condition the tapered lateral protrusions 30, 32 on the core component 10 bear against the tapered first and second keyways 72, 74 and such that they oppose each other to a small extent in the posterior-anterior direction to thereby present resistance to movement of the core component relative to the respective one of the superior and inferior components in a direction opposite to the direction of insertion of the core component between the superior and inferior components.
[0111] When the core component 10 is nearing full insertion between the superior and inferior components 40, 60, the distal edges of the posterior protrusions 34, 36 ride up the inclined surfaces of their respective posterior recesses 76 to draw the superior component 40 down onto the core component and to draw the inferior component 60 up to the core component. When the core component is fully inserted, a wedge or screw (not shown) is driven between the gap between the distal ends of the first and second posterior components 24, 26 to keep the core component in the expanded condition.
[0112] A second embodiment of intervertebral fusion device 100 is shown in
[0113] The superior component 140 of the second embodiment is shown in
[0114] The superior component 140 defines two anterior inter-engaging recesses 142 spaced apart along the anterior side. The superior component 140 also defines a posterior inter-engaging recess 144 towards the posterior side. Further to this, the superior component 140 defines first 146 and second 148 retention mechanism recesses. The first retention mechanism recess 146 is towards a first lateral side of the superior component 140 and the second retention mechanism recess 148 is towards a second lateral side of the superior component with the first and second retention mechanism recesses facing each other in the transverse direction. In this embodiment, the core component 110 has parallel sides and the superior and inferior components 140, 160 are correspondingly configured.
[0115] The inferior component 160 defines two lateral channels 162. One of the two lateral channels 162 is towards the first lateral side and the other of the two lateral channels 162 is towards the second lateral side, with the two lateral channels facing each other in the transverse direction. Each of the two lateral channels 162 is open at the anterior side and extends towards the posterior side. The inferior component 160 also defines third 164 and fourth 166 retention mechanism recesses. The third retention mechanism recess 164 is towards a first lateral side of the inferior component 160 and the fourth retention mechanism recess 166 is towards a second lateral side of the inferior component with the third and fourth retention mechanism recesses facing each other in the transverse direction. Each of the third and fourth retention mechanism recesses 164, 166 is defined by the part of the inferior component 160 that defines the upper side of the lateral channel whereby the retention mechanism recesses 164, 166 is above the lateral channel.
[0116] Turning now to the core component 110 shown in
[0117] The retention mechanism of the second embodiment will now be described. The retention mechanism comprises a straight sprung member 170 formed of the like of MP35N. The sprung member 170 is mounted on the core component such that it extends in the transverse direction. When the sprung member 170 is unbent and as shown in
[0118] When the sprung member 170 is bent upon application of a bending force and as shown in
[0119] When the core component 110 is being inserted between and being brought into inter-engagement with the superior and inferior components 140, 160, as described above, a bending force is applied to the sprung member 170 to put it in the contracted condition as shown in
[0120] A third embodiment of intervertebral fusion device 200 is shown in
[0121] Turning now to differences between the second and third embodiments, the third embodiment has a shaped sprung member 270 formed of MP35N instead of the straight sprung member 170 of the second embodiment.
[0122] As can been seen from the assembled intervertebral fusion device 200 shown in
[0123] A fourth embodiment of intervertebral fusion device 300 is shown in
[0124] Turning now to differences between the second and fourth embodiments, the retention mechanism of the fourth embodiment 300 comprises a screw 312 (which constitutes a driving device). The screw 312 defines a first frustroconical surface 314 and a first threaded portion 316. The retention mechanism of the fourth embodiment 300 also comprises first 318 and second 320 retention mechanism portions. Each of the first and second retention mechanism portions 318, 320 is mounted towards the posterior end of the core component 310 for rotation on the core component. The first retention mechanism portion 318 defines a first part of a second frustroconical surface and the second retention mechanism portion 320 defines a second part of the second frustroconical surface. The first and second retention mechanism portions 318, 320 are located such that the first and second parts of the second frustroconical surface oppose each other. The first and second parts of the second frustroconical surface together define the second frustroconical surface, albeit with a gap between the first and second retention mechanism portions.
[0125] Before the screw 312 is brought into use, the first and second retention mechanism portions 318, 320 do not protrude beyond the periphery of the upper and lower sides of the core component. This constitutes the contracted condition of the retention mechanism of the fourth embodiment and in which the core component 310 can be inserted between and brought into inter-engagement with the superior and inferior components 340, 360.
[0126] When the core component 310 is fully received between the superior and inferior components 340, 360, the screw 312 is brought into use. The screw 312 is inserted through an aperture at the anterior side of the core component and then positioned such that the first threaded portion 316 is received between the first and second retention mechanism portions 318, 320 in the space defined by the second frustroconical surface. Upon further insertion, the screw 312 is received through an aperture defined by the first and second retention mechanism portions 318, 320 at the base of the second frustroconical surface and then threadedly engages with a second threaded portion (not evident from