SHEARING DEVICE, ARRANGEMENT AND USE

Abstract

A shearing device, an arrangement and uses thereof. The shearing device is connectable to a drive assembly of the arrangement for separating solids from liquid. The shearing device includes an attachment arrangement arranged in a first end of the device for connecting the shearing device to the drive assembly. The shearing device further includes a shearing arrangement arranged to define a shearing element that is angled with the lengthwise direction of the device and intervals therebetween. The shearing device has a proximal portion closer to the first end and a distal portion closer to a second end of the device opposite to the first end. The average width of the shearing elements arranged in the distal portion is greater than average width of the shearing elements arranged in the proximal portion.

Claims

1. A shearing device connectable to a drive assembly of an arrangement for separating solids from liquid, the shearing device comprising: an attachment arrangement arranged in a first end of the device for connecting the shearing device to the drive assembly, a shearing arrangement being arranged to define shearing elements angled with the lengthwise direction of the device and intervals therebetween, wherein the device has a proximal portion closer to the first end and a distal portion closer to a second end of the device opposite to the first end, wherein the shearing element has length, width, and thickness, the length of the shearing element extends at an angle of inclination with respect to the lengthwise direction of the device, the thickness is the dimension of the shearing element perpendicular to the lengthwise direction of the device, and the width is the dimension of the shearing element perpendicular to the length and the thickness, wherein an average width of the shearing elements arranged in the distal portion is greater than an average width of the shearing elements arranged in the proximal portion.

2. The shearing device as claimed in claim 1, wherein the shearing elements progressively increase in width from the first end towards the second end.

3. The shearing device as claimed in claim 1, wherein the shearing elements increase their width in groups so that some adjacent shearing elements has a same width.

4. The shearing device as claimed in claim 1, wherein the shearing arrangement comprises a plurality of shearing elements being spaced apart along the lengthwise direction of the device to define respective intervals therebetween.

5. The shearing device as claimed in claim 1, wherein the shearing element has a linear shape.

6. The shearing device as claimed in claim 1, wherein the shearing element is a roundish or round picket or rod.

7. The shearing device as claimed in claim 1, wherein the intervals between the shearing elements are varying so that two or more shearing elements are spaced at uneven intervals with respect to each other.

8. The shearing device as claimed in claim 7, wherein the intervals progressively increase from the first end to the second end.

9. The shearing device as claimed in claim 1, comprising an arm arranged in the lengthwise direction of the shearing device, and wherein at least some of the shearing elements extends on both sides of the arm.

10. The shearing device as claimed in claim 1, further comprising an arm arranged in the lengthwise direction of the shearing device, and wherein at least some of the shearing elements extends only on one side of the arm.

11. The shearing device as claimed in claim 1, wherein the proximal portion of the device has a portion in the vicinity of the attachment arrangement being devoid of the shearing elements.

12. The shearing device as claimed in claim 1, further comprising: an auxiliary element in at least one of the intervals.

13. An arrangement for solid-liquid separation, the arrangement comprising: a tank for receiving a feed material, and at least one shearing device as claimed in claim 1, connected by the attachment arrangement to a drive assembly for rotating thereby about an axis of rotation.

14. The arrangement as claimed in claim 13, further comprising: a rake assembly comprising at least one rake arm having scraper blades extending downwardly towards the bottom of the tank to move settled and compacted pulp towards an underflow outlet.

15. Use of the shearing device as claimed in claim 1 for separating solids from suspensions in the mining and mineral processing industries.

16. Use of the shearing device as claimed in claim 1 for separating solids from suspensions in a water treatment process.

17. Use of the shearing device as claimed in claim 1 for separating solids from suspensions in a sewage treatment process.

18. Use of the shearing device as claimed in claim 1 for separating solids from suspensions in paper industry.

19. Use of the shearing device as claimed in claim 1 for separating solids from suspensions in a food processing.

20. Use of the shearing device as claimed in claim 1 for separating solids from suspensions in a sugar refining.

Description

BRIEF DESCRIPTION OF FIGURES

[0047] Some embodiments illustrating the present disclosure are described in more detail in the attached drawings, in which

[0048] FIG. 1 illustrates a zone formation of material having different overall densities in an arrangement for separating pulp from a feed material,

[0049] FIG. 2 is a schematic side view of an arrangement for separating solids from a feed material in partial cross-section,

[0050] FIG. 3 is a schematic top view of the arrangement shown in FIG. 2,

[0051] FIG. 4a is a schematic side view of a shearing device,

[0052] FIG. 4b is a schematic side view of a detail of the shearing device shown in FIG. 4a,

[0053] FIG. 5 is a schematic side view of another shearing device,

[0054] FIG. 6 is a schematic side view of a third shearing device,

[0055] FIG. 7 is a schematic view of a shearing device shown from the second end thereof,

[0056] FIG. 8 is a schematic view of a detail of a shearing device,

[0057] FIG. 9 is a schematic side view of a fourth shearing device,

[0058] FIG. 10a illustrates a shear rate profile of a known shearing device, and

[0059] FIG. 10b illustrates a shear rate profile of a shearing device according to an embodiment of the invention.

[0060] In the figures, some embodiments are shown simplified for the sake of clarity. Similar parts are marked with the same reference numbers in the figures.

DETAILED DESCRIPTION

[0061] FIG. 1 illustrates a zone formation of material having different overall densities in an arrangement for separating pulp from a feed material.

[0062] Separation devices, such as thickeners, clarifiers and concentrators, are typically used for separating solids from suspensions. The need for such a separation of solids from suspensions occurs for instance in the mining and mineral processing industries, in the water treatment processes, in the sewage treatment processes, in paper industry, especially in deinking, in the food processing and/or in the sugar refining. These devices typically comprise a tank 11 in which solids are deposited from a suspension or solution and settle toward the bottom as pulp or sludge to be drawn off from an underflow outlet 16 and recovered. A dilute liquor of lower relative density is thereby displaced toward the top of the tank, for removal via an overflow launder. The suspension to be thickened is initially fed through a feed pipe, conduit or line into a feedwell 17 disposed within the tank. A rake assembly (shown in FIG. 2) is mounted for rotation about a central drive shaft and typically has at least two rake arms having scraper blades to move the settled material inwardly for collection through the underflow outlet.

[0063] In its application to mineral processing, separation and extraction, a finely ground ore is suspended as solids in a suitable liquid medium such as water at a consistency which permits flow, and settlement in quiescent conditions. The solids is settled from the suspension by a combination of gravity with or without chemical and/or mechanical processes. Initially, coagulant and/or flocculant can be added into the suspension to improve the settling process. The suspension is then carefully mixed into the separation device, such as a thickener, to facilitate the clumping together of solid particles, eventually forming larger denser aggregates of solids that are settled out of suspension. Liquid, also known as liquor, is typically trapped with the solid particles within the solids aggregates.

[0064] Typically, several zones or layers of material having different overall densities gradually form within the tank 11, as illustrated in FIG. 1. At the bottom of the tank 11, the pulp forms a relatively dense zone A of compacted pulp or solids that are frequently in the form of networked aggregates (i.e. the solids aggregates are in continuous contact with one another). This zone A is typically called a pulp bed or a networked layer of pulp. Above the pulp bed A, a hindered zone B tends to contain solids that have not yet fully settled or compacted. That is, the solids or aggregates are not yet in continuous contact with one another (un-networked). Above the hindered zone B is a free settling zone C, where solids or aggregates are partially suspended in the liquid and descending toward the bottom of the tank 11. It will be appreciated that the hindered zone B is not always a distinct zone between the networked layer A and the free settling zone C. Instead, the hindered zone B may form a transition or an interface between the networked layer A and the free settling zone C that blends between the two zones. Above the free settling zone C is a clarified zone D of dilute liquor, where little solids are present and the dilute liquor is removed from the tank 11 by way of an overflow launder (shown in FIG. 2). The underflow outlet 16 removes the compacted pulp from the tank 11.

[0065] FIG. 2 is a schematic side view of an arrangement for separating solids from a feed material in partial cross-section, and FIG. 3 is a schematic top view of the arrangement shown in FIG. 2.

[0066] The arrangement 100 comprises a tank 11 for receiving a feed material that is fed from e.g. a feedwell 17. The tank 11 has basically a cylindrical form with a conical bottom 15 and it has a vertical central axis CA. The diameter of the tank 11 may be tens of meters, such as about 20 m, such as 18 m.

[0067] The feed material settles in the tank 11 and a solids forms into aggregates, the aggregates settling towards the bottom 15 of the tank and forms a networked layer of solids.

[0068] At least one shearing device 1 is provided in the tank 11. In one embodiment, the shearing device 1 is arranged to cause a disturbance substantially uniformly across an upper region of the networked layer A, so as to disrupt the networked solids within a predetermined period of time. Thereby entrained liquid is released from the networked solids and the relative density of the solids increased below the disturbance zone.

[0069] Typically, the arrangement 100 comprises at least two shearing devices 1, such as 2 to 12, or 2 to 10, or 2 to 6 shearing devices. The number of the shearing devices may be even or odd. For instance, the embodiment shown in FIGS. 2 and 3 comprises two shearing devices 1. In one embodiment, the shearing devices 1 are identical with each other. In another embodiment, there are shearing devices 1 of at least two different configurations in the arrangement 100. In one embodiment, the arrangement 100 comprises just one shearing device 1 described in this disclosure.

[0070] The shearing device 1 may comprise an arm and a shearing arrangement arranged to the arm. The shearing arrangement is arranged to define shearing elements angled with the arm and intervals between the shearing elements (shown in the following Figures). In one embodiment, the arm is arranged horizontally, such as shown in FIG. 2. Alternatively, the arm may be arranged in an angle deviating from the horizontal plane.

[0071] An attachment arrangement 3 is arranged in a first end 4 of the shearing device 1 for connecting to a drive assembly that is arranged for rotating the shearing device 1 about an axis of rotation X. In one embodiment, such as shown in FIG. 2, the axis of rotation X is concentric to the central axis CA. Alternatively, the axis of rotation of the shearing device is parallel, eccentric, or offset with respect to a central axis of the tank.

[0072] In one embodiment, the arrangement 100 comprises a rake assembly 12 that includes at least one rake arm 13. The rake arm 13 has scraper blades 14 that extend downwardly towards the bottom 15 of the tank to move settled and compacted pulp towards the underflow outlet 16. Typically, the arrangement 100 comprises at least two rake arms 13. For instance, the embodiment shown in FIGS. 2 and 3 comprises two rake arms 13. Typically, the rake assembly 12 may be rotated at a different speed to the shearing device 1. In one embodiment, such as shown in FIG. 3, the rake assembly 12 is arranged to rotate R in the same direction as the shearing device 1. In another embodiment, the rake assembly 12 is arranged to rotate in opposite direction as the shearing device 1.

[0073] FIG. 4a is a schematic side view of a shearing device, FIG. 4b is a schematic side view of a detail of the shearing device shown in FIG. 4a, FIG. 5 is a schematic side view of another shearing device, FIG. 6 is a schematic side view of a third shearing device, FIG. 7 is a schematic view of a shearing device shown from the second end thereof, and FIG. 8 is a schematic view of a detail of a shearing device.

[0074] In one embodiment, the shearing device 1 comprises an arm 2, an attachment arrangement 3 arranged in a first end 4 of the arm for connecting the shearing device 1 to the drive assembly, and a shearing arrangement 19. In one embodiment, the shearing arrangement 19 comprises plurality of shearing elements 5 arranged to and angled with the arm 2. The shearing elements are spaced apart along the arm 2 so that there are respective intervals 6 therebetween. The arm and the shearing arrangement are typically manufactured from a metal or alloy.

[0075] In one embodiment, the shearing element 5 is an object having length L, width W, and thickness T. The length L of the shearing element 5 extends at an angle of inclination with respect to the arm 2. The thickness T (shown in FIG. 7) is the dimension of the shearing element perpendicular to the lengthwise direction AL of the device. The width W is the dimension of the shearing element perpendicular to the length L and the thickness T. In one embodiment, the width W is selected in range of 10 mm to 300 mm.

[0076] The shearing device 1 has a proximal portion 7 closer to the first end 4 and a distal portion 8 that lies closer to a second end 9 of the device, i.e. the end opposite to the first end 4. The average width of the shearing elements 5 arranged in the distal portion 8 is greater than average width of the shearing elements 5 arranged in the proximal portion 7. In other words, the shearing elements 5 arranged in the distal portion 8 are generally wider than the shearing elements 5 arranged in the proximal portion 7.

[0077] In one embodiment, the proximal section 7 comprises an equal number of shearing elements 5 with the distal portion 8.

[0078] In one embodiment, the length of the proximal section 7 is 50% of the distance between the shearing element closest to the first end 4 and the shearing element closest to the second end 9.

[0079] In one embodiment, the shearing elements 5 progressively increase in width W from the first end 4 towards the second end 9. The progressive increase may follow a linear, a non-linear or a combination of linear and non-linear formula.

[0080] In one embodiment, such as shown in FIG. 4a, the shearing elements 5 increase their width W in groups. This means that there are some adjacent shearing elements having a same first width, making a first group, and next to the first group there is a second group consisting of shearing elements that has a second width, and said second width differs from the first width.

[0081] In one embodiment, such as shown in Figures, the shearing element 5 has a linear shape. For instance, the shearing element 5 may be a roundish or round picket or rod. In one embodiment, at least substantially all, or even all, the shearing elements 5 have a linear shape. Alternatively, one or more shearing elements 5 have a non-linear configuration. For example, the shearing element(s) may be helical, spiral or curved, in whole or part. Also configurations of V-shaped angled rods, half or semi-circular tubes or other shearing elements having different polygonal cross-sections are possible. The cross-section may be constant, or it may have alterations along its length.

[0082] In one embodiment, majority of the shearing elements 7 has an equal length. For instance, in FIG. 4a all but two shearing elements 7 closest to the first end 4 of the arm have an equal length.

[0083] In one embodiment, all the shearing elements 7 has an equal length.

[0084] In one embodiment, the shearing elements 7 progressively decrease in length from the first end 4 to the second end 9.

[0085] In one embodiment, the shearing elements 7 progressively increase in length from the first end 4 to the second end 9.

[0086] In some embodiments, lengths of the shearing elements 7 vary so that the longest or the shortest shearing elements are those situated in a middle part of the device.

[0087] The intervals or spacings 6 between the shearing elements 5 may be constant, i.e. the shearing elements are spaced at even intervals, or varying. In one embodiment, the intervals 6 between the shearing elements 5 are varying so that two or more shearing elements are spaced at uneven intervals with respect to each other. In one embodiment, the intervals 6 progressively increase from the first end 4 to the second end 9.

[0088] In one embodiment, the shearing element 5 is fixed to the arm by welding. In one embodiment, the shearing element 5 is fixed by fixation means, such as one or more bolts, to the arm.

[0089] In one embodiment, such as shown in Figures, the arm 2 is linear. This kind of structure is simple and basically as light as possible. However, in some other embodiments, the arm may have a curved or otherwise non-linear shape.

[0090] In one embodiment, the cross-section of the arm 2 is roundish, such as round, oval, or ovoid. An advantage is that probability of unwanted high shear rates caused by the arm can be limited.

[0091] In one embodiment, the cross-section of the arm 2 is polygon, such as quadrangular, pentagonal, hexagonal, etc.

[0092] The arm 2 may have constant cross-sectional dimensions, or alternatively, the arm may have varying cross-sectional dimensions. In one embodiment, the cross-sectional dimensions are decreasing from the first end 4 to the second end 9.

[0093] As discussed earlier in this disclosure, the shearing element 5 has the angle of inclination with respect to the lengthwise direction AL of the device. In one embodiment, the angle of inclination is selected in range of 20-160. In one embodiment, said angle is at least substantially 90. FIG. 5 is showing an embodiment where the angle is 90. In one embodiment, the angle of inclination is selected in range of 30-150, such as 45. An advantage is that relatively longer shearing element are enabled to be used, and thus the effect of the substantially uniform cumulative shear to the pulp may be enhanced. In one embodiment, the angle of inclination of all the shearing elements 5 of the shearing arrangement 19 is at least substantially same. In another embodiment, there are variations in said angle.

[0094] However, the shearing elements 5 may also be inclined at an angle of incidence with respect to a first direction XA of the attachment arrangement 3, as shown in FIG. 7. As the shearing device 1 is fixed in the arrangement, said first direction XA is positioned parallel to or coplanar with the axis of rotation X of arrangement.

[0095] In one embodiment, the angle of incidence is selected in range of 70 to +70. Positive value of the angle means that the lower end of the shearing element 5 travels ahead of the upper end of said shearing element when moving in the direction R of rotation. In one embodiment, the angle of incidence is selected in range of 45 to 45. In one embodiment, the angle is 0. In one embodiment, the angle of incidence is selected in range of 30 to +30. In one embodiment, the angle of incidence is selected in range of 20 to +20. In one embodiment, all the shearing elements 5 arranged in the shearing device 1 have at least substantially same angle of incidence. In another embodiment, there are substantial variations in the angle of incidence between the shearing elements 5 arranged in the shearing device 1. In one embodiment, the angle of incidence vary so that the shearing elements 5 follows a propeller blade-like plane.

[0096] An advantage of those embodiments wherein the angle of incidence is more than zero is that longer shearing elements are enabled to be used in the arrangement 100, and thus the effect of the substantially uniform cumulative shear to the pulp exiting the region may be enhanced.

[0097] In one embodiment, at least some of the shearing elements 5 extends on both sides of the arm 2. In one embodiment, such as shown in FIGS. 4a and 5, all or at least substantially all shearing elements 5 extends on both sides of the arm 2.

[0098] In one embodiment, at least some of the shearing elements 5 extends only on one side of the arm 2. For instance, in the embodiment shown in FIG. 6, all the shearing elements 5 are completely on one side of the arm 2, and thus the other side is devoid of shearing elements. In another embodiment, there are shearing elements 5 in the shearing device 1 that extends only on one side of the arm 2, but at least one of said shearing elements is extending on a first side of the arm and another of said shearing elements is extending on a second side of the arm. This kind of shearing element(s) arranged on the first side of the arm may have same dimensions, profile, shape, intervals, angle of inclination and/or angle of incidence as the shearing element(s) arranged on the second side of the arm, but not necessarily.

[0099] In some embodiments where the angle of inclination deviates from 90, such as 30-50, the length of the shearing elements 5 close to the first end 4 are selected to end on a same or at least substantially same plane normal to the lengthwise direction L of the arm.

[0100] In one embodiment, there is a portion 10 (shown in FIG. 4a) in the vicinity of the attachment arrangement 3 that is devoid of the shearing elements 5. In another embodiment, said portion 10 is provided with substantially smaller shearing elements and/or arranged more sparse compared to shearing elements 5 outside of said portion 10.

[0101] The attachment arrangement 3 arranged in the first end 4 of the device may comprise e.g. an attachment flange or plate that is constructed for transmitting driving force rotating the shearing device 1 from a drive assembly (not shown). In another embodiment, the attachment arrangement 3 comprises or consists of one or more surfaces of the device 1 or the arm 2 for welding the shearing device to the drive assembly. In this embodiment, the attachment flange or plate is not necessary.

[0102] In one embodiment, the device comprises at least one auxiliary element 21 in at least one interval 6. For instance, the embodiment shown in FIG. 5 comprises two auxiliary elements 21 in a second interval from the second end 9. Dimensions and shape of the auxiliary elements 21 are selected so that they do not interfere the uniform shear rate created by the shearing elements 5. In one embodiment, the length of the auxiliary element 21 is not more than 50%, preferably not more than 10% of the length of an adjacent shearing element.

[0103] FIG. 8 is a schematic view of a detail of a shearing device. In one embodiment, the shearing element 5 has a continuous solid outer surface without holes or slits, such as shown in FIGS. 4b and 7. In another embodiment, the outer surface of the shearing element 5 has at least one hole or slit. In one embodiment, such as shown in FIG. 8, the slit having width G divides the shearing element in two lengthwise parts.

[0104] FIG. 9 is a schematic side view of a fourth shearing device. In one embodiment, at least some of the shearing elements 5 are connected to each other by at least one connecting element 20. In the embodiment shown in FIG. 8, there are two connecting elements 20 that extend between all the shearing elements 5 of the shearing arrangement 19. The intervals 6 between the shearing elements have closed ends so that openings having rectangular shape have been formed. The shape of the intervals may vary depending on the angle of inclination of the shearing elements, positioning of the connecting element(s), etc. Additionally, the number of the connecting elements 20 may be less than two, or more than two. This kind of shearing arrangement 19 may be manufactured e.g. from a plate material into which the intervals are cut, or put together from separately shaped pieces, etc.

[0105] In one embodiment, the structure of the shearing arrangement 19 is strong enough for carrying loads and stresses caused in the separation process. Thus, the arm 2 may be shorter, even substantially shorter than the total length of the shearing device 1. In one embodiment, such as shown in FIG. 9, the arm 2 extends just to the shearing element 5 closest to the first end 4 of the arm.

[0106] In one embodiment, the shearing arrangement 19 is connected directly to the drive assembly (not shown), and the shearing device 1 may be constructed without the arm.

[0107] FIG. 10a illustrates a shear rate profile of a known shearing device, and FIG. 10b illustrates a shear rate profile of a shearing device according to an embodiment of the invention. The shear rate profiles are derived from CFD (Computational Fluid Dynamics) analyses.

[0108] As it can be seen in FIG. 10a showing the known shearing device, the shearing elements are generating very high shear rate close to surfaces thereof. This is undesirable phenomena since high shear rates broke aggregates and dewatering will be prevented or at least delayed.

[0109] In FIG. 10b showing the shearing device according to an embodiment of the invention, it can be readily seen that shear rates close to the shearing elements are essentially lower than those shown in FIG. 10a. Thus, aggregates are not broken, and dewatering is promoted.

[0110] The invention is not limited solely to the embodiments described above, but instead many variations are possible within the scope of the inventive concept defined by the claims below. Within the scope of the inventive concept the attributes of different embodiments and applications can be used in conjunction with or replace the attributes of another embodiment or application.

[0111] The drawings and the related description are only intended to illustrate the idea of the invention. The invention may vary in detail within the scope of the inventive idea defined in the following claims.

TABLE-US-00001 REFERENCE SYMBOLS 1 shearing device 2 arm 3 attachment arrangement 4 first end 5 shearing element 6 interval 7 proximal portion 8 distal portion 9 second end 10 portion devoid of shearing elements 11 tank 12 rake assembly 13 rake arm 14 scraper blade 15 bottom 16 underflow outlet 17 feedwell 18 overflow launder 19 shearing arrangement 20 connecting element 21 auxiliary element 100 arrangement angle of inclination angle of incidence A pulp bed B hindered zone C free settling zone D clarified zone AL lengthwise direction of the shearing device CA central axis G gap L lengthwise direction R direction of rotation T thickness W width X axis of rotation XA first direction