ASSEMBLY FOR LIFTING AND MECHANIZING MOVEMENT OF HOME APPLIANCES AND METHODS THEREOF
20240415364 ยท 2024-12-19
Inventors
Cpc classification
A47B51/00
HUMAN NECESSITIES
A47L15/4253
HUMAN NECESSITIES
A47B77/08
HUMAN NECESSITIES
International classification
Abstract
Provided is an appliance lift assembly, comprising a surface base, a support frame, a platform configured to support an appliance unit, such as a dishwasher, the platform being movable in relation to the support frame, and a lifting system mounted to the movable platform and mounted to the support frame, the lifting system moving the platform between an extended mode and a retracted mode, wherein the appliance lift assembly fit into standard built-in cabinet enclosure. Further provided is a method for elevating or lowering an appliance unit using a lifting system, the method comprising pulling a cable attached to a platform of the lift assembly supporting the appliance, lifting the movable platform by using a rotational or linear motion drive and by using a passive lifter, and stopping movement of the platform when a predetermined height is reached. A method for installing an appliance lift assembly is also provided.
Claims
1. An appliance lift assembly comprising: a surface base; a support frame mounted to the surface base; a platform configured to support an appliance unit, the platform being movable in relation to the support frame; and a lifting system moving the platform and mounted to the support frame, the lifting system moving the platform between an extended mode and a retracted mode, wherein the appliance lift assembly has dimensions to fit in an under-counter appliance enclosure.
2. The appliance lift assembly of claim 1, the support frame comprising a reinforcement panel.
3. The appliance lift assembly of claim 1, further comprising side panels and a back panel attached to the movable platform.
4. The appliance lift assembly of claim 1, the lifting system comprising a pulling system mounted to the platform and to the support frame.
5. The appliance lift assembly of claim 4, the pulling system further comprising a drive unit.
6. The appliance lift assembly of claim 5, the drive unit being outside of the under-counter appliance enclosure.
7. The appliance lift assembly of claim 4, the pulling system comprising a first force multiplication member and a second force multiplication member movable with regard to the support frame, the second force multiplication member being mounted to the movable platform.
8. The appliance lift assembly of claim 7, the support frame comprising a track and a groove for slidably receiving the second force multiplication member along a substantially vertical path.
9. The appliance lift assembly of claim 8, the track comprising a groove and the second force multiplication member comprising a sliding member slidably mating with the groove.
10. The appliance lift assembly of claim 8, the first and second force multiplication members being block pulleys, the pulling system comprising a cable operatively connected to the pulleys, the cable being anchored to the support frame at one end.
11. The appliance lift assembly of claim 10, the cable made of a synthetic material or of a metal core coated with a synthetic polymer.
12. The appliance lift assembly of claim 1 comprising an accessory bracket to allow passage of service hoses/cord, cable and crossing outside of the lift assembly.
13. The appliance lift assembly of claim 1, the lifting system having a passive lifter for vertically moving the platform.
14. The appliance lift assembly of claim 13, the passive lifter being selected from any one of scissor legs and vertical structural channels comprising cam followers or cable support pulley arrangement.
15. The appliance lift assembly of claim 3, the side panels and the back panel being partly visible when the platform is in extended mode.
16. The appliance lift assembly of claim 4, comprising an access limiting mechanism for restricting entry under the appliance when lifted.
17. The appliance lift assembly of claim 16, the access limiting mechanism being selected in any one of a roller shutter or a stacking plate shutter.
18. The appliance lift assembly of claim 1, the appliance being a dishwasher.
19. A method of installing an appliance lift assembly comprising: installing floor anchor brackets in an under-counter appliance enclosure; sliding an appliance unit comprising a surface base and a support frame in the floor anchor brackets; installing the accessory bracket in the opening; and fastening the surface base to the floor anchor brackets.
20. The method of claim 19 further comprising cutting an opening in adjacent cabinetry for receiving an accessory bracket containing hoses, cord and cable.
21. A method of installing an appliance lift assembly, the method comprising: mounting a movable platform to a surface base; rigidly mounting a support frame of the appliance lift assembly to a surface base; mounting an appliance unit to a movable platform of the appliance lift assembly; and connecting flexible service hoses/cord to the dishwasher or applicable appliance unit.
22. The method of claim 21, the mounting of the movable platform further comprising connecting the movable platform to a passive lifter.
23. The method of claim 21, the method further comprising: mounting the appliance unit to the movable platform; mounting to each side of the appliance unit side panels, a top panel and a back panel; and fixing brackets to one another and to the movable platform.
24. The method of claim 21, the method further comprising mounting a reinforcement panel as support frame of the appliance lift assembly to a surface base.
25. The method of claim 21, further comprising anchoring brackets in the floor to secure the surface base and support frame from movement.
26. A method for elevating or lowering an appliance unit using a lift system, the method comprising: pulling a cable attached to a movable platform of the lift system supporting the appliance unit; using a rotational motion drive system to lift the movable platform by expansion or guide follower or cable support arrangement of a passive lifter; and stopping movement of the platform when a selected or predetermined height is reached.
27. The method of claim 26 further activating switches or a user interface to stop the movement of the platform.
28. The method of claim 26, further comprising alternatively using a single electrical circuit for powering both the appliance lift assembly and the appliance unit.
29. A method for elevating or lowering an appliance unit using a lift system, the method comprising: pulling a cable attached to a movable platform of the lift assembly supporting the appliance unit; using a linear motion actuator system to lift the movable platform; and stopping movement of the platform when a selected or predetermined height is reached.
30. The method of claim 29 further activating switches or a user interface to stop the movement of the platform.
31. The method of claim 29, further comprising alternatively using a single electrical circuit for powering both the appliance lift assembly and the appliance unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The above and other objects, features and advantages of the invention will become more readily apparent from the following description, reference being made to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0044] A novel appliance lift assembly and method for lifting an appliance will be described hereinafter. Although the invention is described in terms of specific illustrative embodiment(s), it is to be understood that the embodiment(s) described herein are by way of example only and that the scope of the invention is not intended to be limited thereby.
[0045] It may further be understood that although the preferred appliance to be used with the present invention is a dishwasher unit, any other type of appliance or home appliance may be used with the disclosed assembly and methods. For example, the appliance may be a washing machine, a drying machine, a range oven, a refrigerator, a freezer, a wine cooler or any other type of applicable appliance. The appliance lift assembly as described herein may be adapted to be used with any type of appliance units.
[0046] Referring to
[0047] Referring to
[0048] Referring now to
[0049] In the illustrated embodiment, the lifting mechanism 30 comprises a pulling system 40, the pulling system generally comprising a lifting cable 50 having tension multiplied by block pulleys 42, 44. The pulling system 40 generally comprises a block pulley 42 elevated in view of a lowered dishwasher unit 10 and connected to a mobile block pulley 44. The mobile block pulley 44 is moveable along a generally vertical axis to move with the unit 10. The cable 50 is connected to a drive system 60, such as but not limited to an electrical winch. The lifting system 100 typically comprises double scissor lifters 35, 37 (see
[0050] In the illustrated embodiment, the scissor lifter 35, 37 each comprise an assembly of a first 36 and a second 38 crossing members. The first and second crossing members 36, 38 are pivotally attached, generally at a center point 39. The scissor lifter 35, 37 may comprise one or more additional scissor assemblies 34 of crossing members 36, 38 stacked or pivotally mounted on top of the first scissor assembly. In such embodiment, the additional scissor assemblies 34 may fold within the two external crossing members 36 and 38, optimizing the lowering and extension of the scissor lifter 35, 37.
[0051] At the upper and lower ends of the scissor lifter 35, 37, the end 31 of one of the two members 36, 38 of the assembly is pivotally connected to the surface base 15. At the end of the other member 36, 38 of the same assembly is a slidable pivot point 33. The slidable pivot point 33, by sliding along each side of the lifting system 100 allows raising and lowering of the scissor lifter 35, 37. The slidable pivot points 33 as seen in
[0052] Now referring back to
[0053] Referring to
[0054] In some embodiments, the lifting system 100 further comprises a support frame 70, such as but not limited to a metal reinforcement panel. The support frame 70 generally acts as structural member for the lifting system 100. The support frame 70 may be fixed to the surface base 15 of the lifting system 100. Fixing the support frame 70 to the surface base 15 may allow the support frame 70 to restrict from bending by the presence of the extended corners 26 of the surface base 15 and to limit or prevent upward movement through the floor anchor brackets 95. In some embodiments, the floor anchor brackets 95 may be positioned on both side of the lifting system 100 and fixed in the floor by means of fasteners, such as but not limited to anchor screws. In the present embodiment, the floor anchor brackets 95 prevent or limit upward movement of the surface base 15. Each of the floor anchor brackets 95 may further be connected to the surface base 15 using fasteners 17, such as long bolt screws, to prevent or limit horizontal movement of the said surface base 15. The fasteners 17 are typically installed after the appliance lift assembly has been pushed back in the enclosure. In some embodiments, the support frame 70 comprises anchor points 72 for mounting the fixed block pulleys 42 and guiding member 49 for mounting the mobile 44 block pulleys of the pulling system 40. The support frame 70) may further comprise the cable anchor point 45 and for various cable guiding member components 47, 47. The positioning of the pulling system 40 may be adjusted with the guiding member 47 which may be raised or lowered before being secured. In the path 75 may be installed a guiding member or part 49, the guiding part 49 sliding up and down following the shape of the path 75. The guiding part 49 is secured to the mobile block pulley 44.
[0055] In the illustrated embodiment, the cable 50 is a twelve (12) brand synthetic rope. Such rope typically provides high flexibility, excellent wear characteristics, good tension fatigue resistance and is non-corrosive in nature. The rope may be, but is not limited to, a rope made of synthetic fiber or any other synthetic material known in the art. Understandably, in other embodiments, the rope may be any other type of rope or synthetic rope. In yet other embodiments, the cable 50 is a spliced rope. The pulling system 40 may produce a force amplification ratio of two (2) through pulleys arrangement in the design along with the anchoring 45 of the spliced rope 50 going around the highest fixed block pulley 42 to save space. Understandably, the amplification ratio on the force from the drive system 60 by the pulling system 40 may be any other value higher or lower than two.
[0056] Referring to
[0057] Referring to
[0058] The lifting system 100 may further comprise an accessory bracket 85. The accessory bracket 85 may comprise apertures 87 to receive service hoses/cord 86 such as a water hose inlet, a drain hose outlet, an electrical source cord and the cable 50 from the pulling system 40. The electrical source may be an electrical cord (service hoses/cord) connectable to a standard electrical outlet, a junction box or may be an electrical cable connected to the electrical network of the building. In another embodiment, the electrical current is distributed to the lifting system 100 and to the dishwasher unit 10 from the same circuit but used alternately. As an example, when the dishwasher unit 10 is in operation, the circuit to the lifting system 100 is open (no current). On the opposite, when the lifting system 100 is in use, the circuit connecting to the dishwasher unit 10 is open (no current). It may be appreciated that the electrical current diverted between those two devices may provide easier installation of the lifting system 100 and may optimize the use of electrical components around said lifting system 100.
[0059] The other end of the service hoses/cord 86 may be connected directly to the platform 20 fastening points 28 located near the other side cabinet panel. The service hoses/cord 86 are preferably flexible. In some embodiments, the service hoses/cord 86 are looped around the highest fixed block pulley 42 and in between the fixed accessory bracket 85 and the fixed platform points 28. During vertical movement of the platform 20, the service hoses/cord 86 attached to the platform side move in a constant radius traveling loop motion (curvature) occurring between the support frame 70 and the back bracket panel 90 while the other end of the service hoses/cord stay fix on the accessory bracket 85.
[0060] The accessory bracket 85 is typically located on the panel cabinetry, such as on the same side where the drive system 60 is positioned. The accessory bracket 85 may further comprise an aperture 89 to allow free passage of the rope 50. In some embodiments, the aperture 89 may allow minimal or no friction. The cable 50 exits the aperture 89 to the block pulley 63 to relay the cable towards the drum 61.
[0061] Referring to
[0062] Referring to
[0063] The speed controller or VFD drive 64 is generally adapted to start the gearmotor 65. The gearmotor 65 may rotate the drum 61 and the rope 50 to displace the moving block pulley 44 up or down on the support frame groove 75 which in turn may bring the platform 20 and the dishwasher unit 10 on the desired elevated or lowered position.
[0064] Referring now to
[0065] Referring now to
[0066] Referring now to
[0067] In yet other embodiments, the lifting system 100 may comprise switch buttons and/or a user interface to control operation of the lifting system 100. In order to limit risks of motion hazard, the implemented controls may require certain safety conditions prior to engage motion of the lifting system 100.
[0068] In some embodiments, the user controls may be located in front of the lifting system 100. In such embodiment, the user controls may comprise a push and hold moving switch, a combination of activation settings and/or a child safety lock switch system. The operating buttons and/or user interface may be located anywhere on or around the lifting system 100, such as on the door of the appliance 10, in-between the appliance 10 and the counter, or on the counter 92. In some embodiments, the user controls may be connected to a network and may be operable using a mobile device or any computerized device connected to the network, such 20) as a tablet, a personal computer or a smartphone. In such embodiment, the computerized device (not shown) may be programmed to automate some tasks such as automatically raising the dishwasher 10 when the cycle of the dishwasher 10 is completed or may be triggered by any other programmed event. Additional sensors, actuators, and safety controls may be envisioned to safely manage the mechanization of the lifting system 100 from further away.
[0069] A method of installing an appliance lift assembly is provided. The method may comprise precutting an opening on the cabinetry or location where the drive system is to be located. The cabinet side opening may be used to install the accessory bracket 85 receiving the service hoses/cord and cable. The method may further comprise installing floor anchor brackets 95 within the enclosure of the cabinet, such as at a predetermined position on each side of the lift assembly. The method may further comprise sliding the extended corners 26 from the side bottom structure of surface base 15 and of the support frame 70. The method may further comprise pushing the appliance lift assembly back section into the enclosure in order for the extended corners 26 of component 15 and 70 to become inserted in the floor anchor brackets interior surface and until both parts are coupled. The method may further comprise, once the lifting system 100 is pushed in a desired position, fixing the accessory bracket 85 to the cabinetry by secure fasteners, such as screws. In some embodiments, the method may further comprise pivotally installing wheels on the surface base 15 to help push the lifting system 100 in place.
[0070] The method may further comprise installing the support motor frame 98 in a determined precut section of the cabinetry adjacent to the lifting system 100 and anchoring the support motor frame 98 to the floor, such as using fasteners. The method may further comprise fastening the drive unit to the support frame of the motor 65. In some embodiments, the drive unit may comprise a gearmotor 65 and other components. The drive unit may be manufactured as single-piece metal board that may be fastened to the support frame. The method may further comprise connecting the service hoses/cords to suitable locations once the drive unit is fastened.
[0071] In some embodiments, the lifting system 100 and installation method may be used in residential homes or in commercial settings. One skilled in the art may appreciate that a hydraulic system or liquid lubricant is not required for the appliance lift assembly. As such, the maintenance operations and potential oil leaks are reduced or totally avoided. Furthermore, the friction components of the appliance lift assembly may require a minimal or null amount of lubrication. The appliance lift assembly has no hazard pinch points ensuring safe movement along with safe control activation. In addition, the appliance lift assembly typically comprises only the electrical source providing power to the appliance unit 10. The single-phase power supply requirement of the lifting system 100 may use standard supply voltage, such as but not limited to 120V. The output of the junction box (not shown) typically provides electrical current to the appliance unit 10 and to the drive system of the lift assembly. Furthermore, a lifting system utilizing synthetic rope, pulleys and winch as described allows very low noise during motion and convenient speed of vertical movement despite the weight of the dishwasher and countertop.
[0072] In yet another embodiment, a method of elevating and lowering an appliance unit 10 using a lifting system 100 is provided. The method comprises pulling a cable attached to a platform supporting an appliance unit 10. The method further comprises lifting the platform by expanding, guiding or carrying a passive lifter and stopping movement of the platform when a predetermined or desired height is reached. The method may further comprise lowering the platform by compacting, guiding or carrying a passive lifter and stopping movement of the platform at a predetermined or desired low point.
[0073] The method may further comprise the pulling of the cable vertically moving a mobile block pulley attached to the platform along a vertical guiding member. The pulling of the cable may further comprise rolling and unrolling the cable to lengthen or shortening the cable present in a pulling system. The pulling of the cable may further comprise activating a gearmotor to roll or unroll the cable.
[0074] The method may further comprise expanding the passive lifter or compacting the passive lifter by pivoting crossing member to create a scissor or double scissor movement of the passive lifter system. The method may further comprise alternatively guiding the passive lifter through vertical channels having cam follower sliding or rolling in alignment to vertical motion. The method may further comprise carrying the passive lifter through a cable support pulley arrangement, the cable moving along the vertical movement by connecting to the movable front block pulley.
[0075] While illustrative and presently preferred embodiment(s) of the invention have been described in detail hereinabove, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.